CN109648388A - A kind of cutting machining scrap energy conservation collection system - Google Patents
A kind of cutting machining scrap energy conservation collection system Download PDFInfo
- Publication number
- CN109648388A CN109648388A CN201811580056.3A CN201811580056A CN109648388A CN 109648388 A CN109648388 A CN 109648388A CN 201811580056 A CN201811580056 A CN 201811580056A CN 109648388 A CN109648388 A CN 109648388A
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- China
- Prior art keywords
- dust
- exhausting
- dust arrester
- wind speed
- blower
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0046—Devices for removing chips by sucking
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention discloses a kind of cuttings to machine scrap energy conservation collection system, including master controller, dust arrester blower, dust bye-pass and several station air draft mechanisms, each station air draft mechanism includes dust convulsions hose, electromagnetism aperture valve, airspeedometer and adjusting controller, the adjusting controller is for being arranged predetermined exhausting wind speed: when wind speed is lower than the predetermined exhausting wind speed, the electromagnetism aperture valve increases aperture, otherwise reduces aperture；The master controller is connect with each equal signal of adjusting controller: when at least one described electromagnetism aperture valve reaches maximum opening and too low wind speed, the dust arrester blower increases exhausting power；When all electromagnetism aperture valves are not up to maximum opening, the dust arrester blower reduces exhausting power.The present invention can be according to the practical exhausting effect demand of each exhausting station, to adjust the power of precipitron exhaust equipment, energy loss needed for reducing slug collection system supersaturation exhausting ability.
Description
Technical field
The present invention relates to a kind of cutter technical field of processing equipment, especially a kind of cutting machining scrap energy conservation is collected
System.
Background technique
In order to eliminate the dust material bits generated when cutting machining apparatus production operation, avoid industrial production to ambient enviroment
Dust pollution is caused, and ensures that operating personnel's is healthy and safe, Chinese patent literature CN105081869A discloses a kind of cutting
The slug collection system of machining apparatus；The main equipment of slug collection system is only merely disclosed in the above documents, it is right
It does not in depth disclose and illustrates in control system；Lack the slug collection system of effective control system, precipitron exhausting is set
It is standby to be worked with constant power, in order to ensure the exhausting effect of all exhausting stations can satisfy actual needs, lead to
The exhausting ability of normal precipitron exhaust equipment does not meet the industrial production reason of green energy conservation in hypersaturated state
It reads.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of cuttings to machine scrap energy conservation collection system, energy
Enough practical exhausting effect demands according to each exhausting station reduce slug collection to adjust the power of precipitron exhaust equipment
Energy loss needed for system supersaturation exhausting ability.
The technical solution adopted by the present invention to solve the technical problems is:
A kind of cutting machining scrap energy conservation collection system, including dust arrester blower, the connection dust arrester blower air inlet
The dust bye-pass of mouth, several station air draft mechanisms being arranged along dust bye-pass arrangement route, each station are taken out
Blower structure includes the electricity for connecting the dust convulsions hose of the dust bye-pass and being set in the dust convulsions hose
Magnetic aperture valve；It further include the master controller for controlling the dust arrester blower exhausting power；
Each station air draft mechanism further includes the airspeedometer being set in the dust convulsions hose and is used for
It receives the output signal of the airspeedometer and controls the adjusting controller of the electromagnetism aperture valve, the adjusting controller is also used to
Predetermined exhausting wind speed is set: when the wind speed that the airspeedometer monitors is lower than the predetermined exhausting wind speed, the adjusting control
Device controls the electromagnetism aperture valve and increases aperture；When the wind speed that the airspeedometer monitors is higher than the predetermined exhausting wind speed,
The adjusting controller controls the electromagnetism aperture valve and reduces aperture；
The master controller is connect with each equal signal of adjusting controller: when at least one electromagnetism aperture valve
When reaching wind speed that maximum opening and its corresponding described airspeedometer monitor lower than the predetermined exhausting wind speed, the main control
Device controls the dust arrester blower and increases exhausting power；When all electromagnetism aperture valves are not up to maximum opening and its correspondence
The wind speed that monitors of the airspeedometer not less than the predetermined exhausting wind speed when, dust arrester wind described in the main controller controls
Machine reduces exhausting power.
It as a further improvement of the above technical scheme, further include main negative-pressure air fan and the connection main negative-pressure air fan
The air draft main line of air inlet, the dust arrester blower are connected in parallel institute for the air outlet of multiple and multiple dust arrester blowers
Air draft main line is stated, the air inlet of each dust arrester blower is respectively connected with the dust bye-pass.
As a further improvement of the above technical scheme, the master controller is also used to monitor multiple dust arrester wind
Machine, each dust arrester blower are provided with normal power range and cross high power range: when at least one dust
When device blower reached high power range maximum value, main negative-pressure air fan described in the main controller controls increases exhausting power；When
When all dust arrester blowers are not up to normal power range maximum value, main negative-pressure air fan described in the main controller controls
Reduce exhausting power.
As a further improvement of the above technical scheme, the front end of the dust convulsions hose is flat towards cutter work
The rear end of platform, the dust convulsions hose connects the dust bye-pass, and the airspeedometer is located at the dust convulsions hose
Between front end and the electromagnetism aperture valve.
Compared with prior art, the beneficial effects of the present invention are:
A kind of cutting provided by the present invention machines scrap energy conservation collection system, by setting for each dust convulsions hose
Airspeedometer and adjusting controller are set, it, can be according to each pumping using wind speed as setting control parameter dynamic regulation electromagnetism aperture valve
The practical exhausting effect demand of wind station reduces the supersaturation of slug collection system and takes out to adjust the power of precipitron exhaust equipment
Energy loss needed for wind energy power.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is a kind of structural schematic diagram of cutting machining scrap energy conservation collection system of the present invention；
Fig. 2 is the structural schematic diagram of station air draft mechanism of the present invention.
Specific embodiment
Referring to figs. 1 to Fig. 2, Fig. 1 to Fig. 2 is the structural schematic diagram of a specific embodiment of the invention.
As shown in Figure 1 to Figure 2, a kind of cutting machines scrap energy conservation collection system, including dust arrester blower 1, connection institute
State the dust bye-pass 2 of 1 air inlet of dust arrester blower, along several station exhausting of the dust bye-pass 2 arrangement route setting
Mechanism, each station air draft mechanism include connecting the dust convulsions hose 3 of the dust bye-pass 2 and being set to
Electromagnetism aperture valve 4 in the dust convulsions hose 3；Specifically, the front end of the dust convulsions hose 3 works towards cutter
The rear end of platform, the dust convulsions hose 3 connects the dust bye-pass 2, and it is soft that the airspeedometer 6 is located at the dust exhausting
Between the front end of pipe 3 and the electromagnetism aperture valve 4.
It further include the master controller 5 for controlling the 1 exhausting power of dust arrester blower；Each station air draft mechanism
It further include the airspeedometer 6 being set in the dust convulsions hose 3 and the output signal for receiving the airspeedometer 6
And the adjusting controller 7 of the electromagnetism aperture valve 4 is controlled, the adjusting controller 7 is also used to be arranged predetermined exhausting wind speed:
When the wind speed that the airspeedometer 6 monitors is lower than the predetermined exhausting wind speed, the adjusting controller 7 controls institute
It states electromagnetism aperture valve 4 and increases aperture；When the wind speed that the airspeedometer 6 monitors is higher than the predetermined exhausting wind speed, the tune
Section controller 7 controls the electromagnetism aperture valve 4 and reduces aperture；The master controller 5 and the equal signal of each adjusting controller 7
Connection: when at least one described electromagnetism aperture valve 4 reaches the wind speed that maximum opening and its corresponding described airspeedometer 6 monitor
When lower than the predetermined exhausting wind speed, the master controller 5 controls the dust arrester blower 1 and increases exhausting power；When all institutes
The wind speed that not up to maximum opening and its corresponding described airspeedometer 6 monitor of electromagnetism aperture valve 4 is stated to make a reservation for not less than described
When exhausting wind speed, the master controller 5 controls the dust arrester blower 1 and reduces exhausting power.
It further, further include the air draft main line of main negative-pressure air fan 8 and connection main 8 air inlet of negative-pressure air fan
9, the dust arrester blower 1 is that the air outlet of multiple and multiple dust arrester blowers 1 is connected in parallel the air draft main line 9,
The air inlet of each dust arrester blower 1 is respectively connected with the dust bye-pass 2.The master controller 5 is also used to supervise
Multiple dust arrester blowers 1 are surveyed, each dust arrester blower 1 is provided with normal power range and crosses high power range:
When at least one described dust arrester blower 1 reached high power range maximum value, the master controller 5 is controlled
The main negative-pressure air fan 8 increases exhausting power；When all dust arrester blowers 1 are not up to normal power range maximum value
When, the master controller 5 controls the main negative-pressure air fan 8 and reduces exhausting power.
At work, staff can be according to work where oneself for a kind of cutting machining scrap energy conservation collection system
The actual needs of position, is arranged the predetermined exhausting wind speed in the adjusting controller 7, and the adjusting controller 7 is according to setting
The predetermined exhausting wind speed and the wind speed that monitors of the airspeedometer 6, dynamically adjust the aperture of the electromagnetism aperture valve 4；
The master controller 5 adjusts the exhausting of the dust arrester blower 1 according to the actual state of each station air draft mechanism simultaneously
Power, it may be assumed that
The electromagnetism when the exhausting power supersaturation of the dust arrester blower 1, in whole station air draft mechanisms
Aperture valve 4 should reduce the exhausting power of the dust arrester blower 1 all in the state of non-standard-sized sheet at this time；I.e. when the dust
When the exhausting underpower of device blower 1, the electromagnetism aperture valve 4 at least one described station air draft mechanism is in maximum
Aperture and still can not achieve the predetermined exhausting wind speed, the exhausting power of the dust arrester blower 1 should be increased at this time；Due to
Staff is that the predetermined exhausting wind speed is arranged in the adjusting controller 7 as control parameter, when the dust arrester wind
When the exhausting power of machine 1 is adjusted, the adjusting controller 7 can be with the aperture of electromagnetism aperture valve 4 described in dynamic regulation；
If it is using the aperture of the electromagnetism aperture valve 4 as setup parameter, then when the exhausting power of the dust arrester blower 1 is adjusted
When section, staff also needs to adjust accordingly the aperture of the electromagnetism aperture valve 4, to affect staff's progress
The working efficiency of machining, the application can well solve the above problem using wind speed as setup parameter.
In addition, the application also sets up the air draft main line 9 and the main negative-pressure air fan 8, with the existing air draft master
Pipeline 9 is used as air exhaust passage, and the patency of air draft is ensured with the main negative-pressure air fan 8, avoids the too long air draft main line 9
Influence the exhaust effect of the dust arrester blower 1；And the main negative-pressure air fan 8 can be to the exhausting function of the dust arrester blower 1
Rate formation effectively supplements, and the exhausting power of the main negative-pressure air fan 8 is also to carry out dynamic regulation according to actual needs,
Energy consumption caused by the supersaturated exhausting power of the main negative-pressure air fan 8 can be effectively reduced to waste.
Better embodiment of the invention is specifically described above, certainly, the present invention can also using with it is upper
The different form of embodiment is stated, those skilled in the art are made equivalent on the premise of without prejudice to spirit of the invention
Transformation or corresponding change, all should belong in protection scope of the present invention.
Claims (4)
1. a kind of cutting machines scrap energy conservation collection system, including dust arrester blower (1), the connection dust arrester blower (1)
The dust bye-pass (2) of air inlet, several station air draft mechanisms being arranged along the dust bye-pass (2) arrangement route, each
The station air draft mechanism includes connecting the dust convulsions hose (3) of the dust bye-pass (2) and being set to the collection
Electromagnetism aperture valve (4) in dirt convulsions hose (3)；It is characterized by also including for controlling dust arrester blower (1) exhausting
The master controller (5) of power；
Each station air draft mechanism further includes the airspeedometer (6) being set in the dust convulsions hose (3), Yi Jiyong
In receiving the output signal of the airspeedometer (6) and control the adjusting controller (7) of the electromagnetism aperture valve (4), the adjusting
Controller (7) is also used to be arranged predetermined exhausting wind speed: when the wind speed that the airspeedometer (6) monitors is lower than the predetermined exhausting wind
When fast, the adjusting controller (7) controls the electromagnetism aperture valve (4) and increases aperture；When the wind that the airspeedometer (6) monitors
When speed is higher than the predetermined exhausting wind speed, the adjusting controller (7) controls the electromagnetism aperture valve (4) and reduces aperture；
The master controller (5) connect with each adjusting controller (7) signal: when at least one electromagnetism aperture
When the wind speed that valve (4) reaches maximum opening and its corresponding described airspeedometer (6) monitors is lower than the predetermined exhausting wind speed, institute
It states master controller (5) and controls dust arrester blower (1) the increase exhausting power；When all electromagnetism aperture valves (4) do not reach
To maximum opening and when wind speed that its corresponding described airspeedometer (6) monitors is not less than the predetermined exhausting wind speed, the master
Controller (5) controls the dust arrester blower (1) and reduces exhausting power.
2. a kind of cutting according to claim 1 machines scrap energy conservation collection system, it is characterised in that: further include main negative
The air draft main line (9) of pressure fan (8) and connection main negative-pressure air fan (8) air inlet, the dust arrester blower (1) are
The air outlet of multiple and multiple dust arrester blowers (1) is connected in parallel the air draft main line (9), each dust arrester wind
The air inlet of machine (1) is respectively connected with the dust bye-pass (2).
3. a kind of cutting according to claim 2 machines scrap energy conservation collection system, it is characterised in that: the main control
Device (5) is also used to monitor multiple dust arrester blowers (1), and each dust arrester blower (1) is provided with normal power model
It encloses and crosses high power range: when at least one described dust arrester blower (1) reached high power range maximum value, the master
Controller (5) the control main negative-pressure air fan (8) increases exhausting power；When all dust arrester blowers (1) are not up to just
When normal power bracket maximum value, master controller (5) the control main negative-pressure air fan (8) reduces exhausting power.
4. a kind of cutting according to claim 1 machines scrap energy conservation collection system, it is characterised in that: the dust is taken out
The front end of wind hose (3) connects the dust bye-pass towards cutter workbench, the rear end of the dust convulsions hose (3)
(2), the airspeedometer (6) is located between the front end and the electromagnetism aperture valve (4) of the dust convulsions hose (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811580056.3A CN109648388A (en) | 2018-12-24 | 2018-12-24 | A kind of cutting machining scrap energy conservation collection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811580056.3A CN109648388A (en) | 2018-12-24 | 2018-12-24 | A kind of cutting machining scrap energy conservation collection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109648388A true CN109648388A (en) | 2019-04-19 |
Family
ID=66115836
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811580056.3A Pending CN109648388A (en) | 2018-12-24 | 2018-12-24 | A kind of cutting machining scrap energy conservation collection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109648388A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114654297A (en) * | 2022-03-31 | 2022-06-24 | 山东莱钢永锋钢铁有限公司 | Scrap steel dust removal control method and device |
| CN115672918A (en) * | 2022-11-16 | 2023-02-03 | 福建鼎盛钢铁有限公司 | Dust removal energy-saving control method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5940926A (en) * | 1997-08-19 | 1999-08-24 | Eastman Kodak Company | Multiple port evacuation apparatus having independent vacuum level control |
| CN204893569U (en) * | 2015-09-09 | 2015-12-23 | 中山富茂密封科技有限公司 | Sweeps collecting system of miller processing equipment |
| CN108788043A (en) * | 2018-07-11 | 2018-11-13 | 尚成荣 | A kind of copper rod up-leading conticaster multi-channel energy-saving exhausting system |
-
2018
- 2018-12-24 CN CN201811580056.3A patent/CN109648388A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5940926A (en) * | 1997-08-19 | 1999-08-24 | Eastman Kodak Company | Multiple port evacuation apparatus having independent vacuum level control |
| CN204893569U (en) * | 2015-09-09 | 2015-12-23 | 中山富茂密封科技有限公司 | Sweeps collecting system of miller processing equipment |
| CN108788043A (en) * | 2018-07-11 | 2018-11-13 | 尚成荣 | A kind of copper rod up-leading conticaster multi-channel energy-saving exhausting system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114654297A (en) * | 2022-03-31 | 2022-06-24 | 山东莱钢永锋钢铁有限公司 | Scrap steel dust removal control method and device |
| CN115672918A (en) * | 2022-11-16 | 2023-02-03 | 福建鼎盛钢铁有限公司 | Dust removal energy-saving control method |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20190419 |