CN109647931B - Wire drawing machine reel detects duplicate protection system - Google Patents
Wire drawing machine reel detects duplicate protection system Download PDFInfo
- Publication number
- CN109647931B CN109647931B CN201811601258.1A CN201811601258A CN109647931B CN 109647931 B CN109647931 B CN 109647931B CN 201811601258 A CN201811601258 A CN 201811601258A CN 109647931 B CN109647931 B CN 109647931B
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- China
- Prior art keywords
- wire drawing
- wire
- spool
- protection system
- drawing machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/02—Winding-up or coiling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
- B21C47/003—Regulation of tension or speed; Braking
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Cable Installation (AREA)
- Metal Extraction Processes (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
Abstract
The invention provides a winding drum detection double-protection system of a wire drawing machine, which comprises an operation keyboard, a P L C, a wire winding drum, an infrared sensor and a wire winding motor, wherein the operation keyboard and the infrared sensor are connected to the input end of the P L C, the wire winding motor is connected with the output end of the P L C, the wire winding motor drives the wire winding drum to rotate to collect drawn wires, and a timer is arranged in the operation keyboard.
Description
Technical Field
The invention relates to a double protection system for detection of a winding drum of a wire drawing machine.
Background
Along with the requirement of wire drawing quality is higher and higher, place with the water tank through drawing the mould in wire drawing machine working process, at last with that the wire to required specification, present wire drawing machine detects the take-up reel through the sensor to automatic when the reel is filled with the reel of trading, but the skew condition often appears in the sensor at the wire drawing machine emergence vibrations in-process, leads to the reel to fill the back, and the wire drawing machine can not in time stop, leads to the waste of wire drawing.
Disclosure of Invention
In order to solve the technical problem, the invention provides a double protection system for detecting a winding drum of a wire drawing machine.
The invention is realized by the following technical scheme.
The invention provides a double protection system for spool detection of a wire drawing machine, which comprises an operation keyboard, a P L C, a wire winding spool, an infrared sensor and a wire winding motor, wherein the operation keyboard and the infrared sensor are connected to the input end of the P L C, the wire winding motor is connected with the output end of the P L C, the wire winding motor drives the wire winding spool to rotate to collect drawn wires, and a timer is further arranged in the operation keyboard.
The specification of the type of each winding drum and the specification of wire drawing are preset in the P L C.
The operating keyboard is used for calling winding drum data and wire drawing data preset in the P L C.
The timer starts counting after receiving the signal of P L C.
The timer receives the speed change signal of the take-up reel in P L C.
The infrared sensor is installed on the wire drawing machine and on the side face of the wire winding drum, and the wire drawing on the wire winding drum is detected to be full.
S1 and P L C regulate the speed of the take-up reel, and record the speed and the duration time of the take-up reel;
s2 and P L C calculate whether the wire drawing on the take-up reel is fully wound;
and S3, starting timing after the wire drawing is completed, stopping the wire drawing machine and giving an alarm when the infrared sensor does not act after the timing is completed.
The mode for calculating whether the drawn wire is full by the P L C is as follows:
V1*t1+V2*t2+…Vn*tn
V1～Vnis the real-time linear velocity, t, of the take-up machine1～tnThe real-time speed duration.
The double-control device has the beneficial effects that the loading capacity of the winding drum is subjected to double control through the sensors P L C, so that the wire drawing waste caused by the continuous operation of the wire drawing machine under the condition that the sensors are out of order is prevented.
Drawings
Fig. 1 is a schematic structural view of the present invention.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the described.
A double protection system for spool detection of a wire drawing machine comprises an operation keyboard 1, a P L C2, a wire winding spool 3, an infrared sensor 4 and a wire winding motor 5, wherein the operation keyboard 1 and the infrared sensor 4 are connected to the input end of the P L C2, the wire winding motor 5 is connected with the output end of the P L C2, the wire winding motor 5 drives the wire winding spool 3 to rotate to collect drawn wires, and a timer 6 is further arranged in the operation keyboard 1.
The specification of the type of each winding drum and the specification of wire drawing are preset in the P L C2.
The operating keyboard 1 is used for calling winding drum data and wire drawing data preset in the P L C.
The timer 6 starts to count time after receiving the signal of P L C2.
The timer 6 receives the speed change signal of the take-up reel 3 in P L C2.
The infrared sensor 4 is installed on the wire drawing machine and on the side face of the wire winding drum 3, and is used for detecting that the wire drawing on the wire winding drum 3 is full.
S1 and P L C2 regulate the speed of the take-up reel 3, and record the speed and the duration time of the take-up reel 3;
s2 and P L C2 calculate whether the wire drawing on the take-up reel 3 is fully wound;
and S3, starting timing after the wire drawing is completed, stopping the wire drawing machine and giving an alarm when the infrared sensor 4 does not act after the timing is completed.
The mode of calculating whether the drawn wire is full or not by the P L C2 is as follows:
V1*t1+V2*t2+…Vn*tn
V1～Vnis the real-time linear velocity, t, of the take-up machine1～tnThe real-time speed duration.
Claims (6)
1. A double protection system for spool detection of a wire drawing machine comprises an operation keyboard (1), a P L C (2), a wire winding spool (3), an infrared sensor (4) and a wire winding motor (5), and is characterized in that the operation keyboard (1) and the infrared sensor (4) are connected to the input end of the P L C (2), the wire winding motor (5) is connected with the output end of the P L C (2), the wire winding motor (5) drives the wire winding spool (3) to rotate to collect drawn wires, and a timer (6) is further arranged in the operation keyboard (1);
the operation process of the P L C (2) protection system is as follows:
s1 and P L C (2) regulate the speed of the take-up reel (3), and record the speed and duration of the take-up reel (3);
s2 and P L C (2) calculating whether the wire drawing on the take-up reel (3) is fully wound;
s3, if the wire drawing machine is full, timing is started, and after the timing is finished, the infrared sensor (4) does not act, the wire drawing machine is stopped and an alarm is given;
the P L C (2) calculates whether the drawn wire is fully wound or not in a mode that:
V1*t1+V2*t2+…Vn*tn
V1～Vnis the real-time linear velocity, t, of the take-up machine1～tnThe real-time speed duration.
2. The double protection system for spool detection of wire drawing machine as claimed in claim 1, wherein specification of spool type and wire drawing specification are preset in P L C (2).
3. The double protection system for spool detection of wire drawing machines according to claim 1 is characterized in that the operation keyboard (1) is used for calling spool data and wire drawing data preset in P L C.
4. The double protection system for spool detection of wire drawing machines according to claim 1, characterized in that the timer (6) starts to count time after receiving the signal of P L C (2).
5. The double protection system for spool detection of wire drawing machines according to claim 4, characterized in that the timer (6) receives the variable speed signal of the take-up spool (3) inside P L C (2).
6. The spool detection double protection system of a wire drawing machine as claimed in claim 1, wherein: the infrared sensor (4) is installed on the wire drawing machine and on the side face of the wire winding drum (3), and whether the wire drawing on the wire winding drum (3) is full or not is detected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811601258.1A CN109647931B (en) | 2018-12-26 | 2018-12-26 | Wire drawing machine reel detects duplicate protection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811601258.1A CN109647931B (en) | 2018-12-26 | 2018-12-26 | Wire drawing machine reel detects duplicate protection system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109647931A CN109647931A (en) | 2019-04-19 |
| CN109647931B true CN109647931B (en) | 2020-07-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811601258.1A Active CN109647931B (en) | 2018-12-26 | 2018-12-26 | Wire drawing machine reel detects duplicate protection system |
Country Status (1)
| Country | Link |
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| CN (1) | CN109647931B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201497909U (en) * | 2009-08-04 | 2010-06-02 | 常州百佳磁卡有限公司 | Plastic winder electric control system |
| CN202591286U (en) * | 2012-04-25 | 2012-12-12 | 浙江奥通机械科技有限公司 | Drawbench traction wheel meter device |
| KR101474204B1 (en) * | 2014-09-22 | 2014-12-17 | 박세은 | Control device for controlling a warping frame interlocked with chopped devices simultaneously gold film |
| CN205128675U (en) * | 2015-10-14 | 2016-04-06 | 天津康利源电气材料制造有限公司 | Rotary machine with intelligence is batched |
| JP2017226526A (en) * | 2016-06-24 | 2017-12-28 | 大日本印刷株式会社 | Slitter device, and width-directional position shift abnormality inspection device and method |
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2018
- 2018-12-26 CN CN201811601258.1A patent/CN109647931B/en active Active
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| Publication number | Publication date |
|---|---|
| CN109647931A (en) | 2019-04-19 |
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