CN109647167A - A kind of comprehensive recycling system and method for PVC salkali waste and gas burning kiln exhaust gas - Google Patents

A kind of comprehensive recycling system and method for PVC salkali waste and gas burning kiln exhaust gas Download PDF

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Publication number
CN109647167A
CN109647167A CN201910072574.2A CN201910072574A CN109647167A CN 109647167 A CN109647167 A CN 109647167A CN 201910072574 A CN201910072574 A CN 201910072574A CN 109647167 A CN109647167 A CN 109647167A
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CN
China
Prior art keywords
gas
tower
salkali waste
burning kiln
comprehensive recycling
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CN201910072574.2A
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Chinese (zh)
Inventor
郝海兵
周鑫
张祥明
汪顺良
唐万里
宋媛媛
刘艳霞
张艳萍
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Inner Mongolia Wuhai Chemical Industry Ltd
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Inner Mongolia Wuhai Chemical Industry Ltd
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Priority to CN201910072574.2A priority Critical patent/CN109647167A/en
Publication of CN109647167A publication Critical patent/CN109647167A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/77Liquid phase processes
    • B01D53/78Liquid phase processes with gas-liquid contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/46Removing components of defined structure
    • B01D53/62Carbon oxides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2257/00Components to be removed
    • B01D2257/50Carbon oxides
    • B01D2257/504Carbon dioxide

Abstract

The present invention proposes the comprehensive recycling system and method for a kind of PVC salkali waste and gas burning kiln exhaust gas.The comprehensive recycling system includes circulating slot, salkali waste liquid pump, absorption tower, aeration tower, the circulating slot connects the absorption tower with salkali waste liquid pump by pipeline, the aeration tower is connected with gas burning kiln exhaust piping, blower is provided on the gas burning kiln exhaust piping, the aeration tower connects the absorption tower by exhaust pipe.The comprehensive recycling system and method for acetylene salkali waste and gas burning kiln exhaust gas proposed by the present invention, by the CO in the spent lye generated in acetylene production and gas burning kiln tail gas2Carry out reaction production Na2CO3, and by the Na of generation2CO3Reuse cleans as crude brine and uses into the primary brine system of chlorine industry.Achieve the purpose that comprehensive utilization of waste, while reducing influence of the waste generated in system production to environment.

Description

A kind of comprehensive recycling system and method for PVC salkali waste and gas burning kiln exhaust gas
Technical field
The invention belongs to chemical fields, and in particular to a kind of method of comprehensive utilization of acetylene production by-product.
Background technique
In calcium carbide process PVC production technology, acetylene gas processed is mainly reacted with water using calcium carbide, the thick acetylene gas which generates In containing impurity, the thick acetylene gas such as hydrogen sulfide, hydrogen phosphide also need the soda lye pair by 15% after sodium hypochlorite is peace and quiet Thick acetylene gas is neutralized, and removes the impurity such as sulfuric acid, the phosphoric acid being wherein mingled with.Spent lye concentration that treated about 9% is made For waste discharge processing.
Lime gas burning kiln uses the CO that generates in calcium carbide production process as the burning energy, CO full combustion in gas burning kiln High temperature is generated, lime stone decomposes at a high temperature of gas burning kiln, generates calcium oxide and CO2, CO2With gas burning kiln tail gas through dust separation After be directly discharged into atmosphere.
The above-mentioned processing method of the prior art, leads to the waste of a large amount of caustic soda.In addition, the tail gas temperature of lime gas burning kiln discharge Up to 100 DEG C of degree, being discharged into atmosphere and also resulting in waste heat cannot make full use of.It may also suppress side reaction using the high-temperature of the exhaust gas Generation.
Summary of the invention
The technical problem to be solved by the present invention is to by the CO in the spent lye generated in acetylene production and gas burning kiln tail gas2Into Row reaction production Na2CO3, comprehensively utilize waste.Based on this, the first purpose of this invention is to propose a kind of PVC salkali waste and gas The comprehensive recycling system of firing exhaust gas.
Second object of the present invention is the comprehensive recycling method for proposing a kind of PVC salkali waste and gas burning kiln exhaust gas.
Realize above-mentioned purpose technical solution of the present invention are as follows:
The comprehensive recycling system of a kind of PVC salkali waste and gas burning kiln exhaust gas, including circulating slot salkali waste liquid pump, absorption tower, gas washing Tower,
The circulating slot connects the absorption tower with salkali waste liquid pump by pipeline, and the aeration tower is connected with gas burning kiln exhaust gas Pipeline, is provided with blower on the gas burning kiln exhaust piping, and the aeration tower connects the absorption tower by exhaust pipe.
Wherein, the aeration tower is provided with liquid phase circulation pipeline.Aeration tower is provided on the liquid phase circulation pipeline to follow Ring pump;The aeration tower is packed tower, and the import of liquid phase circulation pipeline is connected to the liquid distribution trough above filler (that is, gas washing Tower bottom liquid is by pump driving circulation, under drenching from aeration tower top through liquid distribution trough).Because exhaust temperature is high, dust is more, this Aeration tower does not spray form with common spray head, but uses form of bio-carrier.Filler used can be identical with absorption tower.
Wherein, the circulating slot is connected with acetylene spent alkali line;It is connected with exhaust gas guide pipe at the top of the absorption tower, it is described Exhaust gas guide pipe protrudes into circulating slot.Exhaust gas guide pipe protrudes into about 300-500mm in circulating slot, it is not necessary to extend under liquid level.
Wherein, the absorption tower is packed tower, the filler of filled PVC material in tower, is provided with liquid distribution above filler Device;The circulating slot is connected to the liquid distribution trough in tower by pipeline.
Wherein, the aeration tower is connected in the absorption tower by exhaust pipe, and exhaust pipe import is connected to positioned at institute The gas distribution tube below filler is stated, is the region for converging liquid below gas distribution tube, the region of the convergence liquid is logical It crosses pipeline and connects the circulating slot.
A kind of comprehensive recycling method of PVC salkali waste and gas burning kiln exhaust gas, comprising steps of
1) start salkali waste liquid pump, controlled by valve, by the spent lye and absorption tower formation liquid phase circulation in circulating slot;It opens Dynamic aeration tower circulating pump would be enclosed in the liquid phase in aeration tower and form circulation.
2) gas burning kiln tail gas is evacuated in system using blower, tail gas first pass through aeration tower by in tower from top to bottom Water circulation heat exchange, by the temperature of tail gas be reduced to 90 DEG C hereinafter, removing the dust being mingled in tail gas simultaneously.
3) tail gas that aeration tower comes out by cooling enters in absorption tower, is reacted in Ta Nei with salkali waste, produces Na2CO3
4) tail gas is discharged through absorption tower top exit, is introduced into circulating slot through guide wire, prevents tail gas air quantity from crossing senior general and follows Ring tank liquid is blown in atmosphere.
Wherein, the spent lye that acetylene cleaning process generates is sent to reaction scene using tank car or pipeline, tank car transport is useless Salkali waste is unloaded in slot from flowing to when alkali using unloading recessing, alkali in groove liquid of unloading is beaten by pump into circulating slot spare;Use pipe It is spare into circulating slot that salkali waste is then directly turned when conveying in road.
Wherein, the blower be provided with emptying outlet, using emptying outlet on valving system pressure be 30~ 50kPa。
The salkali waste liquid pump can multifunctional use because this system be interval start, can be used the pump as discharge pump dress Vehicle can also unload, and circulating pump when reaction then as driving waste liquid uses.
It is in absorption operation, pump discharge is constant, it is found by experiment that, air quantity is bigger, and assimilation effect is better.Herein propose one Kind preferred proportion: in step 3), the flow of pump and the volume ratio of fan delivery are 1:(110~130).
For example, pump discharge 25m3/ h, then fan delivery control is 2750~3250m3/h。
Preferably, in step 3), with the lasting extension in reaction time, the NaOH concentration in salkali waste holds reduction, generation Na2CO3Concentration gradually rises;When NaOH concentration is down to 1% or less in salkali waste, it is considered as fully reacting.It then will be in circulating slot Na2CO3Solution is delivered to primary brine removal of impurities and uses.
Further, tail gas is discharged through absorption tower top exit, is introduced into circulating slot through guide wire.
The beneficial effects of the present invention are:
The comprehensive recycling technology of acetylene salkali waste and gas burning kiln exhaust gas in PVC production proposed by the present invention, including comprehensive recycling System and method, the CO in spent lye that this comprehensive recycling technology generates acetylene production and gas burning kiln tail gas2It is reacted Produce Na2CO3, and by the Na of generation2CO3Reuse cleans as crude brine and uses into the primary brine system of chlorine industry. Achieve the purpose that comprehensive utilization of waste, while reducing influence of the waste generated in system production to environment.
Detailed description of the invention
Fig. 1 is the structure diagram of the comprehensive recycling system of PVC salkali waste and gas burning kiln exhaust gas of the invention.
In figure, component is corresponding with number are as follows:
Circulating slot 1, salkali waste liquid pump 2 unload recessing 3, absorption tower 4, gas distribution tube 5, aeration tower circulating pump 6, aeration tower 7, The outlet 8 of emptying, exhaust gas guide pipe 9, blower 10.
Specific embodiment
With reference to the accompanying drawings and examples, specific embodiments of the present invention will be described in further detail.This field skill Art personnel, without departing from the spirit of the present invention can be with it is to be understood that the scope of the present invention is not limited only to specific embodiment Carry out various modifications and alterations.
If not otherwise specified, means employed in specific embodiment are this field conventional technology.
Embodiment 1,
Referring to Fig. 1, the comprehensive recycling system of a kind of PVC salkali waste and gas burning kiln exhaust gas, including circulating slot 1, salkali waste liquid pump 2, Absorption tower 4, aeration tower 7,
The circulating slot 1 connects the absorption tower 4 by pipeline and salkali waste liquid pump 2, and the aeration tower is connected with gas burning kiln Exhaust piping is provided with blower 10 on the gas burning kiln exhaust piping, the outlet 8 of emptying is provided on blower, in the blower Outlet utilizes hand valve emissions adjustment system pressure.
The aeration tower 7 connects the absorption tower 4 by exhaust pipe.
Further, the aeration tower is provided with liquid phase circulation pipeline, is provided with gas washing on the liquid phase circulation pipeline Tower circulating pump 6.The aeration tower is packed tower, and the import of liquid phase circulation pipeline is connected to the liquid distribution trough above filler.It fills out Material uses the φ 75mm plum-blossom ring of PVC material.
The circulating slot is connected with acetylene spent alkali line;Exhaust gas guide pipe 9, the exhaust gas guide are connected at the top of absorption tower Pipe 9 protrudes into circulating slot 1, and exhaust gas guide pipe protrudes into about 300mm in circulating slot.
The absorption tower 4 is packed tower, the φ 75mm plum blossom ring filler of filled PVC material in tower, is provided with above filler Liquid distribution trough;Circulating slot 1 is connected to the liquid distribution trough in tower by pipeline,
The aeration tower 7 is connected in the absorption tower 4 by exhaust pipe, and exhaust pipe import is connected to positioned at filler The gas distribution tube 5 of lower section, being distributed in gas is the region for converging liquid below 5 pipes, and the region of the convergence liquid passes through pipe Line connects the circulating slot.
One comprehensive recycling system can only use a circulating slot, and the system of the present embodiment uses two slots (1# in figure And 2#) mutual backup, storage capacity is more.In the present embodiment, recessing 3 is unloaded in circulating slot connection, will unload recessing 3 by salkali waste liquid pump Interior lye is beaten into circulating slot spare.
Embodiment 2
The comprehensive recycling method of a kind of PVC salkali waste and gas burning kiln exhaust gas, the spent lye that wherein acetylene cleaning process generates make It is sent with tank car or pipeline to reaction scene, salkali waste is unloaded in slot from flowing to using unloading recessing when tank car transport salkali waste, unload recessing Interior lye is beaten by pump into circulating slot spare;Using then directly turning when pipeline, salkali waste is spare into circulating slot.
The comprehensive recycling method of the present embodiment, using the system of embodiment 1, by the synthesis of acetylene salkali waste and gas burning kiln exhaust gas Reuse.Comprising steps of
1) start salkali waste liquid pump 2, controlled by valve, by the spent lye and absorption tower formation liquid phase circulation in circulating slot; Start aeration tower circulating pump 6, the liquid phase that would be enclosed in aeration tower forms circulation.
2) gas burning kiln tail gas (about 100 DEG C) is evacuated in system using blower, and is adjusted in fan outlet using the discharge of hand valve Save system pressure, control pressure be 30-50kPa, tail gas first pass through aeration tower by with the water circulation heat exchange in tower from top to bottom, By the temperature of tail gas be reduced to 90 DEG C hereinafter, removing the dust being mingled in tail gas simultaneously.
3) tail gas that aeration tower comes out by cooling enters in absorption tower, is reacted in Ta Nei with salkali waste, produces Na2CO3.Control pump discharge 25m3/ h, fan delivery 3000m3/h。
4) tail gas is discharged through absorption tower top exit, is introduced into circulating slot through guide wire, prevents tail gas air quantity from crossing senior general and follows Ring tank liquid is blown in atmosphere.
In step 3), with the lasting extension in reaction time, the NaOH concentration in salkali waste holds reduction, the Na of generation2CO3It is dense Degree gradually rises;The concentration of wherein alkali is measured using Dual alkali.When NaOH concentration is down to 1% or less in salkali waste, it is considered as reaction Completely, it is pumped using 2# by the Na in circulating slot 1 by valve control2CO3Solution entrucking is transported to primary brine removal of impurities and uses.
Using method of the invention, for producing 300000 tons of PVC process units per year, year can hundred Na of output folding2CO3About 2000 tons/ Year;Increase about 4,000,000 yuan of the output value.
Above embodiment be only preferred embodiments of the present invention will be described, not to the scope of the present invention into Row limits, and without departing from the spirit of the design of the present invention, this field ordinary engineering and technical personnel is to technical side of the invention The all variations and modifications that case is made, should fall within the scope of protection determined by the claims of the present invention.

Claims (10)

1. the comprehensive recycling system of a kind of PVC salkali waste and gas burning kiln exhaust gas, which is characterized in that including circulating slot, salkali waste liquid pump, inhale Tower, aeration tower are received,
The circulating slot connects the absorption tower with salkali waste liquid pump by pipeline, and the aeration tower is connected with gas burning kiln flue gas leading Road, is provided with blower on the gas burning kiln exhaust piping, and the aeration tower connects the absorption tower by exhaust pipe.
2. the comprehensive recycling system of PVC salkali waste according to claim 1 and gas burning kiln exhaust gas, which is characterized in that described to wash Gas tower is provided with liquid phase circulation pipeline, is provided with aeration tower circulating pump on the liquid phase circulation pipeline;The aeration tower is to fill out Expect tower, the import of liquid phase circulation pipeline is connected to the liquid distribution trough above filler.
3. the comprehensive recycling system of PVC salkali waste according to claim 1 and gas burning kiln exhaust gas, which is characterized in that described to follow Annular groove is connected with acetylene spent alkali line;It is connected with exhaust gas guide pipe at the top of absorption tower, the exhaust gas guide pipe protrudes into circulating slot.
4. the comprehensive recycling system of described in any item PVC salkali waste and gas burning kiln exhaust gas, feature exist according to claim 1~3 In the absorption tower is packed tower, the filler of filled PVC material in tower, is provided with liquid distribution trough above filler;The circulation Slot is connected to the liquid distribution trough in tower by pipeline.
5. the comprehensive recycling system of PVC salkali waste according to claim 4 and gas burning kiln exhaust gas, which is characterized in that described to wash Gas tower is connected in the absorption tower by exhaust pipe, and exhaust pipe import connection is located at the gas distribution below the filler Pipe is the region for converging liquid below the gas distribution tube, and the region of the convergence liquid described in pipeline connection by following Annular groove.
6. the comprehensive recycling method of a kind of PVC salkali waste and gas burning kiln exhaust gas, which is characterized in that comprising steps of
1) start salkali waste liquid pump, by the spent lye and absorption tower formation liquid phase circulation in circulating slot;Starting aeration tower circulating pump will The liquid phase being enclosed in aeration tower forms circulation;
2) gas burning kiln tail gas is evacuated in system using blower, tail gas first passes through aeration tower by following with the water in tower from top to bottom Ring heat exchange, by the temperature of tail gas be reduced to 90 DEG C hereinafter, removing the dust being mingled in tail gas simultaneously;
3) tail gas that aeration tower comes out by cooling enters in absorption tower, is reacted in Ta Nei with salkali waste, and Na is produced2CO3
4) tail gas is discharged through absorption tower top exit, is introduced into circulating slot through guide wire.
7. comprehensive recycling method according to claim 6, which is characterized in that use tank car or pipeline by acetylene cleaning process The spent lye of generation is sent to reaction scene, salkali waste is unloaded in slot from flowing to using unloading recessing when tank car transport salkali waste, is unloaded recessing Interior lye is beaten by pump into circulating slot spare;Using then directly turning when pipeline, salkali waste is spare into circulating slot.
8. comprehensive recycling method according to claim 6 or 7, which is characterized in that the blower is provided with emptying outlet, benefit It is 30~50kPa with the valving system pressure in emptying outlet.
9. comprehensive recycling method according to claim 6 or 7, which is characterized in that in step 3), the flow and blower wind of pump The volume ratio of amount is 1:(110~120).
10. comprehensive recycling method according to claim 6 or 7, which is characterized in that in step 3), with the reaction time Lasting to extend, the NaOH concentration in salkali waste holds reduction, the Na of generation2CO3Concentration gradually rises;When NaOH concentration is down in salkali waste When 1% or less, it is considered as fully reacting, then by the Na in circulating slot2CO3Solution is delivered to primary brine removal of impurities and uses.
CN201910072574.2A 2019-01-25 2019-01-25 A kind of comprehensive recycling system and method for PVC salkali waste and gas burning kiln exhaust gas Pending CN109647167A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112337269A (en) * 2020-09-07 2021-02-09 甘肃北方三泰化工有限公司 Waste gas recycling system and application method in crude salt refining

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CN102949924A (en) * 2011-08-31 2013-03-06 中国石油化工股份有限公司 Method for applying petrochemical exhausted lye to semidry-method flue gas desulfurization
CN202876640U (en) * 2012-09-29 2013-04-17 山东金岭化工股份有限公司 Tail gas recovery system of chlorine system of chlorlyhdrocarbon workshop
CN203281215U (en) * 2013-05-30 2013-11-13 中昊晨光化工研究院有限公司 Chlorine-containing exhaust gas treatment device of freon production equipment
CN109078456A (en) * 2018-10-16 2018-12-25 内蒙古汇智化工科技发展有限责任公司 A kind of acetylene recovery device and method
CN209771799U (en) * 2019-01-25 2019-12-13 内蒙古乌海化工有限公司 Comprehensive recycling system for PVC (polyvinyl chloride) waste alkali and gas burning kiln waste gas

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101185838A (en) * 2007-08-24 2008-05-28 中国石油化工集团公司 Regeneratable wet fuel gas desulfurizing technology
CN101343124A (en) * 2008-08-28 2009-01-14 宜宾海丝特纤维有限责任公司 Method and equipment for comprehensive treatment of waste water and waste gas in viscose fiber preparation
CN201684534U (en) * 2010-05-31 2010-12-29 浙江康峰化工有限公司 Nitrated tail gas absorption apparatus
CN102949924A (en) * 2011-08-31 2013-03-06 中国石油化工股份有限公司 Method for applying petrochemical exhausted lye to semidry-method flue gas desulfurization
CN202876640U (en) * 2012-09-29 2013-04-17 山东金岭化工股份有限公司 Tail gas recovery system of chlorine system of chlorlyhdrocarbon workshop
CN203281215U (en) * 2013-05-30 2013-11-13 中昊晨光化工研究院有限公司 Chlorine-containing exhaust gas treatment device of freon production equipment
CN109078456A (en) * 2018-10-16 2018-12-25 内蒙古汇智化工科技发展有限责任公司 A kind of acetylene recovery device and method
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112337269A (en) * 2020-09-07 2021-02-09 甘肃北方三泰化工有限公司 Waste gas recycling system and application method in crude salt refining

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