CN109647064B - Filter element rotation solidification platform device and method - Google Patents

Filter element rotation solidification platform device and method Download PDF

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Publication number
CN109647064B
CN109647064B CN201811582474.6A CN201811582474A CN109647064B CN 109647064 B CN109647064 B CN 109647064B CN 201811582474 A CN201811582474 A CN 201811582474A CN 109647064 B CN109647064 B CN 109647064B
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China
Prior art keywords
filter element
platform
plate
cover plate
pressing cover
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CN201811582474.6A
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Chinese (zh)
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CN109647064A (en
Inventor
李鹏辉
左岩
卢小飞
崔孟刚
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Bcb Filtration Technology Co ltd
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Bcb Filtration Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0002Casings; Housings; Frame constructions
    • B01D46/0005Mounting of filtering elements within casings, housings or frames
    • B01D46/0008Two or more filter elements not fluidly connected positioned in the same housing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D35/00Filtering devices having features not specifically covered by groups B01D24/00 - B01D33/00, or for applications not specifically covered by groups B01D24/00 - B01D33/00; Auxiliary devices for filtration; Filter housing constructions
    • B01D35/30Filter housing constructions
    • B01D35/301Constructions of two or more housings

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Processing Of Solid Wastes (AREA)
  • Filtering Materials (AREA)

Abstract

A filter element rotation solidification platform device and a method belong to the technical field of machinery. The filter element rotary solidification platform is connected with the transmission chain; wherein the driving motor is controlled and regulated by the frequency converter and the PLC; the filter element rotating and solidifying platform consists of a plurality of filter element carrying platforms. The filter element has the advantages that when the end cover is bonded, a platform required by glue solidification is provided, the running speed and the start-stop position are controlled by utilizing a program, the running is stable, and the artificial error rate is effectively reduced; the filter element is fixed by using the filter element pressing cover plate, so that the filter element is effectively prevented from toppling over, and the filter element bonding verticality is effectively corrected; the rotary solidification platform automatically operates, so that the labor intensity is reduced; each filter element carrying platform is closely arranged, so that the space utilization rate is effectively improved.

Description

Filter element rotation solidification platform device and method
Technical Field
The invention relates to a filter element rotary solidification platform device and a method, and belongs to the technical field of machinery.
Background
Under the traditional production mode, the solidification mode of the filter element end cover is as follows: manually or using equipment to mix the glue, injecting the mixed glue into the end cover of the filter element, manually combining the end cover injected with the glue with the filter element, and stacking the combined filter elements on a fixed platform one by one (the platform is generally a fixed table) to wait for the glue to solidify. However, in the operation mode, the end cover injected with the glue is manually transported to the position of the fixed platform, material and people turnover occurs in the link, invalid labor is generated, and the combined filter element is in a natural state when being placed on the fixed platform, so that the perpendicularity of the filter element cannot be ensured, and the filter element is invalid.
The end cover injected with the glue is manually transported to the fixed platform, so that ineffective labor is generated, and the labor intensity is high; the combined filter element is in a natural state when being placed on a fixed platform, and the perpendicularity of the filter element cannot be ensured, so that the filter element is invalid; the space utilization is low.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a filter element rotary solidification platform device and a method.
The filter element rotary curing platform device is characterized in that a driving motor is connected below one end side of the filter element rotary curing platform, an output rotating shaft of the driving motor is connected with a speed reduction transmission mechanism, an output gear of the speed reduction transmission mechanism is connected with a transmission chain, and the filter element rotary curing platform is connected with the transmission chain; wherein the driving motor is controlled and regulated by the frequency converter and the PLC; the filter element rotating and solidifying platform consists of a plurality of filter element carrying platforms.
The filter element driving cylinder control button of the filter element rotating and solidifying platform is connected with a driving cylinder, a cylinder rod of the driving cylinder is connected with a filter element pressing cover plate, a filter element carrying plate is arranged at the bottom of the driving cylinder, and the filter element pressing cover plate has the functions of preventing filter elements from toppling over and correcting the bonding verticality of the filter elements.
The output gear of the speed reduction transmission mechanism is meshed with a transmission chain for transmission, the transmission chain is connected with a transmission chain connecting plate, and the transmission chain connecting plate is connected with the filter element carrying plate through a fastening screw; in this way, the transmission chain is connected with the filter element carrying plate.
The driving cylinder is connected with the driving cylinder connecting plate through a screw, and the driving cylinder connecting plate is connected with the filter element pressing cover plate supporting component through a screw. In this way, the driving cylinder and the filter element pressing cover plate supporting component are mutually fixed.
The driving cylinder piston rod is connected with the connecting bearing bush, the connecting bearing bush is mutually fixed with the filter element pressing cover plate connecting plate through a fastening nut, and the filter element pressing cover plate connecting plate is fixed with the filter element pressing cover plate through a screw; the angle adjusting control board is connected with the filter element carrying platform: a strip hole is formed in the upper portion of the position adjusting plate, the travel switch can transversely move on the position adjusting plate, and the position adjusting plate is fastened on the filter element rotary solidification platform frame through screws.
A filter element rotation solidifying method comprises the following steps: pressing a starting button of a driving motor, starting the driving motor to rotate, reducing the rotating speed of the motor through a reduction transmission mechanism, transmitting the power after reduction to a filter element rotation solidification platform through a transmission chain, and starting the rotation of the filter element rotation solidification platform;
the filter element driving cylinder control button of the filter element carrying platform is connected with a driving cylinder, a cylinder rod of the driving cylinder is connected with a filter element pressing cover plate, the filter element carrying plate is arranged at the bottom of the driving cylinder, and the filter element pressing cover plate has the functions of preventing filter elements from toppling over and correcting the bonding verticality of the filter elements;
the angle adjustment control plate of the filter element rotary solidification platform can adjust the stop angle of the filter element carrying platform each time; the left end side and the right end side of the filter element rotary curing platform can be provided with operation stations, and the stop angle can be adjusted according to the field requirements;
the filter element rotating and solidifying platform is controlled by an electric cabinet, and a driving motor of the filter element rotating and solidifying platform is controlled and regulated by a frequency converter and a PLC (programmable logic controller), so that the speed can be regulated according to the actual requirement of a working site; the PLC can control the start and stop and the running mode (continuous/intermittent) of the filter element carrying platform for uniform acceleration and deceleration (stable running); the specific operation is as follows: before the filter element rotary solidification platform is used, selecting an operation mode of the filter element rotary solidification platform on an operation screen, and adjusting the frequency of a frequency converter in an electric cabinet to accord with the field use speed;
the end cover injected with the glue is conveyed to a filter element combining station through a production line, an operator manually combines the end cover injected with the glue and the filter element into a whole, the combined filter element is placed on a filter element carrying platform, after the filter element carrying platform is fully filled, a cylinder starting button is manually pressed, and a cylinder starts to shrink and drives a pressing cover plate to descend to the height of the filter element; and pressing a starting button of the driving motor, starting the driving motor, driving the filter element to rotate through the reduction transmission mechanism and the chain, and stopping the operation of the filter element rotating and curing platform after the filter element rotates to a preset angle.
The method comprises the following steps: the filter element is placed on the filter element carrying plate, the filter element driving cylinder control button is pressed, the filter element pressing cover plate slowly falls to the top of the filter element, the filter element pressing cover plate is parallel to the filter element carrying plate and the filter element carrying plate is horizontal, the filter element pressing cover plate has a self-correcting effect on the perpendicularity of the filter element, and the upper end and the lower end of the filter element are restrained by the filter element carrying platform and the filter element pressing cover plate, so the filter element pressing cover plate has the effect of preventing the filter element from toppling.
Comprises the following angle adjusting steps: when the filter element carrying platform touches the travel switch, the travel switch sends a driving motor stop signal to the PLC, and after receiving the signal, the driving motor stops running. And the travel switch is adjusted at the transverse position of the position adjusting plate so as to change the stopping position of the filter element carrying platform, thereby indirectly controlling the stopping angle of the filter element carrying platform.
And the end cover injected with the glue is conveyed to the combination station along with the assembly line, an operator places the combined filter element on the filter element carrying platform, after the filter element carrying platform is fully filled, a starting button is pressed down, and the filter element rotary curing platform automatically rotates to a preset position, so that the requirement of curing time is met.
The invention has the advantages that when the filter element is used for bonding the end cover, a platform required by glue solidification is provided, the running speed and the start-stop position are controlled by utilizing a program, the running is stable, and the human error rate is effectively reduced; the filter element is fixed by using the filter element pressing cover plate, so that the filter element is effectively prevented from toppling over, and the filter element bonding verticality is effectively corrected; the rotary solidification platform automatically operates, so that the labor intensity is reduced; each filter element carrying platform is closely arranged, so that the space utilization rate is effectively improved.
Drawings
The invention, together with a further understanding of the many of its attendant advantages, will be best understood by reference to the following detailed description, when considered in conjunction with the accompanying drawings, which are included to provide a further understanding of the invention, and the accompanying drawings, illustrate and describe the invention and do not constitute a limitation to the invention, and wherein:
fig. 1 is a schematic diagram of a driving structure of a rotary solidification platform of a filter element of the present invention.
Fig. 2 is a schematic structural view of the present invention.
Fig. 3 is a top view of the structure of the present invention.
Fig. 4 is a schematic structural view of a filter element carrying platform of the present invention.
Fig. 5 is an enlarged schematic view of the portion i of fig. 4.
Fig. 6 is an enlarged schematic view of the portion ii of fig. 4.
Fig. 7 is an enlarged schematic view of the part iii of fig. 4.
Fig. 8 is a schematic view of the angle adjusting control plate of the present invention.
The invention will be further described with reference to the drawings and examples.
Detailed Description
It will be apparent that many modifications and variations are possible within the scope of the invention, as will be apparent to those skilled in the art based upon the teachings herein.
It will be apparent to those skilled in the art that the terms "first," "second," and "first," are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated unless expressly stated otherwise. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.
Unless specifically stated or limited otherwise, the terms "mounted," "connected," "secured" and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
It will be understood by those skilled in the art that, unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art.
In order to facilitate an understanding of the embodiments, a further explanation will be provided below in connection with the description, and the respective embodiments do not constitute a limitation of the embodiments of the present invention.
Example 1: as shown in fig. 1, fig. 2, fig. 3, fig. 4, fig. 5, fig. 6, fig. 7 and fig. 8, a filter element rotary solidification platform device is provided, wherein a driving motor 1 is connected below one end side of the filter element rotary solidification platform, an output rotating shaft of the driving motor 1 is connected with a reduction transmission mechanism 2, an output gear of the reduction transmission mechanism 2 is connected with a transmission chain 5, and the filter element rotary solidification platform is connected with the transmission chain 5; wherein the driving motor 1 is controlled and regulated by a frequency converter and a PLC. The filter element rotary solidification platform consists of a plurality of filter element carrying platforms 4.
A filter element rotation solidifying method comprises the following steps: the driving motor 1 starts to rotate by pressing a starting button of the driving motor 1, the motor rotating speed is reduced through the reduction transmission mechanism 2, and the power after the reduction is transmitted to the filter element rotating and solidifying platform through the transmission chain 5, so that the filter element rotating and solidifying platform starts to rotate.
The filter element of filter element carrier platform 4 drives cylinder control button 7 and is connected with drive cylinder 8, and the cylinder pole of drive cylinder 8 is connected with filter element and claps the gland plate 10, and filter element carrier plate 6 installs in the bottom of drive cylinder 8, and filter element claps gland plate 10 has the effect that prevents filter element 26 and emptys, corrects filter element bonding straightness that hangs down.
The position adjustment control plate 24 of the filter element rotary solidification platform, and the angle at which the filter element carrying platform 4 stops running each time; the left end and the right end sides of the filter element rotary solidification platform can be provided with operation stations, and the stop angle can be adjusted according to the field requirements.
The filter element rotating and solidifying platform is controlled by an electric cabinet, and a driving motor 1 of the filter element rotating and solidifying platform is controlled and regulated by a frequency converter and a PLC (programmable logic controller), so that the speed can be regulated according to the actual requirement of a working site; the filter element carrying platform 4 which can be controlled by the PLC is evenly accelerated and decelerated (stably operated) and started and stopped and the running mode (continuous/intermittent); the specific operation is as follows: before the filter element rotary solidification platform is used, an operation mode of the filter element rotary solidification platform is selected on an operation screen, and the frequency of a frequency converter in the electric cabinet is adjusted to meet the field use speed.
When the on-site tissue production works, the end cover injected with the glue is conveyed to the filter element combination station through the assembly line, an operator manually combines the end cover injected with the glue and the filter element into a whole, the filter element 26 after the combination is placed on the filter element carrying platform 4, after the filter element carrying platform 4 is fully filled, the cylinder starting button is manually pressed, and the cylinder starts to shrink and drives the pressure beating cover plate to descend to the height of the filter element 26. And pressing a starting button of the driving motor 1, starting the driving motor 1, driving the filter element rotary solidification platform to rotate through a reduction transmission mechanism and a chain, and stopping the operation of the filter element rotary solidification platform after the filter element rotary solidification platform rotates to a preset angle.
As shown in fig. 4 and 5, the filter element carrying platform 4 is connected with the transmission chain 5:
the filter element of filter element carrier platform 4 drives cylinder control button 7 and is connected with drive cylinder 8, and the cylinder pole of drive cylinder 8 is connected with filter element and claps the gland plate 10, and filter element carrier plate 6 installs in the bottom of drive cylinder 8, and filter element claps gland plate 10 has the effect that prevents filter element 26 and emptys, corrects filter element bonding straightness that hangs down.
Fig. 4 is a schematic view of a cartridge carrier platform 4; the filter element pressing cover plate comprises a filter element carrying plate 6, a filter element driving cylinder control button 7, a driving cylinder 8, a filter element pressing cover plate supporting component 9, a filter element 26 and a filter element pressing cover plate 10.
The connection modes of the transmission chain 5, the filter element carrying plate 6, the driving cylinder 8 and the filter element pressing cover plate 10 are as follows:
as shown in fig. 5, there are a reduction gear mechanism output gear 11, a drive chain 5, a drive chain connecting plate 13, a fastening screw 14, and a cartridge carrier plate 6. The output gear 11 of the speed reduction transmission mechanism is meshed with the transmission chain 5 for transmission, the transmission chain 5 is connected with the transmission chain connecting plate 13, and the transmission chain connecting plate 13 is connected with the filter element carrying plate 6 through the fastening screw 14; in this way the drive chain 5 is connected to the cartridge carrier plate 6.
As shown in fig. 6, the cylinder 16 is driven, the cylinder connecting plate 17 is driven, and the filter cartridge is pressed against the cover plate support assembly 9. The driving cylinder 16 is connected with a driving cylinder connecting plate 17 through a screw, and the driving cylinder connecting plate 17 is connected with the filter element pressing cover plate supporting component 9 through a screw. In this way the drive cylinder and the cartridge flap support assembly 9 are secured to each other.
As shown in fig. 7, the cylinder piston rod 19 is driven, and the bearing bush 20, the fastening nut 21, the filter element pressing cover plate connecting plate 22 and the filter element pressing cover plate 10 are connected.
The driving cylinder piston rod 19 is connected with a connecting bearing bush 20 (the bearing bush is provided with internal threads), the connecting bearing bush 20 is mutually fixed with a filter element pressing cover plate connecting plate 22 through a fastening nut 21, and the filter element pressing cover plate connecting plate 22 is fixed with the filter element pressing cover plate 10 through screws. In this way, the cylinder is connected to the cartridge flap 10.
A filter element rotation solidifying method comprises the following steps: the filter element 26 is placed on the filter element carrying plate 6, the filter element driving cylinder control button 7 is pressed, the filter element pressing cover plate 10 slowly drops to the top of the filter element, the filter element pressing cover plate 10 and the filter element carrying plate 6 are parallel to each other and the filter element carrying plate 6 is horizontal, the filter element pressing cover plate 10 has a self-correcting function on the perpendicularity of the filter element, and the upper end and the lower end of the filter element are restrained by the filter element carrying platform 4 and the filter element pressing cover plate 10, so the filter element 26 is prevented from toppling.
As shown in fig. 8, the position adjustment control board 24 is connected to the cartridge loading platform 4, and includes a travel switch 23, the position adjustment control board 24, a cartridge rotational curing platform frame 25, and the cartridge loading platform 4. A strip hole is formed above the position adjusting control plate 24, the travel switch 23 can transversely move on the position adjusting control plate 24, and the position adjusting control plate 24 is fastened on the filter element rotary curing platform frame through screws.
A filter element rotation solidifying method comprises the following steps: when the filter element carrying platform 4 touches the travel switch 23, the travel switch 23 sends a stop signal of the driving motor 1 to the PLC, and after receiving the signal, the driving motor 1 stops running. The travel switch 23 is adjusted to change the stop position of the filter element carrying platform 4 by adjusting the transverse position of the position adjusting control board 24, thereby indirectly controlling the stop angle of the filter element carrying platform 4.
As described above, the embodiments of the present invention have been described in detail, but it will be apparent to those skilled in the art that many modifications can be made without departing from the spirit and effect of the present invention. Accordingly, such modifications are also entirely within the scope of the present invention.

Claims (4)

1. The filter element rotary curing platform device is characterized in that a driving motor is connected below one end side of the filter element rotary curing platform, an output rotating shaft of the driving motor is connected with a speed reduction transmission mechanism, an output gear of the speed reduction transmission mechanism is connected with a transmission chain, and the filter element rotary curing platform is connected with the transmission chain; wherein the driving motor is controlled and regulated by the frequency converter and the PLC; the filter element rotary solidification platform consists of a plurality of filter element carrying platforms;
the filter element driving cylinder control button of the filter element rotating and solidifying platform is connected with a driving cylinder, a cylinder rod of the driving cylinder is connected with a filter element pressing cover plate, a filter element carrying plate is arranged at the bottom of the driving cylinder, and the filter element pressing cover plate has the functions of preventing filter elements from toppling over and correcting the bonding verticality of the filter elements;
the output gear of the speed reduction transmission mechanism is meshed with a transmission chain for transmission, the transmission chain is connected with a transmission chain connecting plate, and the transmission chain connecting plate is connected with the filter element carrying plate through a fastening screw; the transmission chain is connected with the filter element carrying plate in this way;
the driving cylinder is connected with a driving cylinder connecting plate through a screw, and the driving cylinder connecting plate is connected with the filter element pressing cover plate supporting component through a screw; in this way, the driving cylinder and the filter element pressing cover plate supporting component are mutually fixed;
the driving cylinder piston rod is connected with the connecting bearing bush, the connecting bearing bush is mutually fixed with the filter element pressing cover plate connecting plate through a fastening nut, and the filter element pressing cover plate connecting plate is fixed with the filter element pressing cover plate through a screw; the angle adjusting control board is connected with the filter element carrying platform: a strip hole is formed in the upper portion of the position adjusting plate, the travel switch can transversely move on the position adjusting plate, and the position adjusting plate is fastened on the filter element rotary solidification platform frame through screws.
2. The filter element rotation solidification method is characterized by comprising the following steps of: pressing a starting button of a driving motor, starting the driving motor to rotate, reducing the rotating speed of the motor through a reduction transmission mechanism, transmitting the power after reduction to a filter element rotation solidification platform through a transmission chain, and starting the rotation of the filter element rotation solidification platform;
the filter element driving cylinder control button of the filter element carrying platform is connected with a driving cylinder, a cylinder rod of the driving cylinder is connected with a filter element pressing cover plate, the filter element carrying plate is arranged at the bottom of the driving cylinder, and the filter element pressing cover plate has the functions of preventing filter elements from toppling over and correcting the bonding verticality of the filter elements;
the angle adjustment control plate of the filter element rotary solidification platform can adjust the stop angle of the filter element carrying platform each time; the left end side and the right end side of the filter element rotary curing platform can be provided with operation stations, and the stop angle can be adjusted according to the field requirements;
the filter element rotating and solidifying platform is controlled by an electric cabinet, and a driving motor of the filter element rotating and solidifying platform is controlled and regulated by a frequency converter and a PLC (programmable logic controller), so that the speed can be regulated according to the actual requirement of a working site; the PLC can control the uniform acceleration and deceleration start-stop and operation modes of the filter element carrying platform; the specific operation is as follows: before the filter element rotary solidification platform is used, selecting an operation mode of the filter element rotary solidification platform on an operation screen, and adjusting the frequency of a frequency converter in an electric cabinet to accord with the field use speed;
the end cover injected with the glue is conveyed to a filter element combining station through a production line, an operator manually combines the end cover injected with the glue and the filter element into a whole, the combined filter element is placed on a filter element carrying platform, after the filter element carrying platform is fully filled, a cylinder starting button is manually pressed, and a cylinder starts to shrink and drives a pressing cover plate to descend to the height of the filter element; and pressing a starting button of the driving motor, starting the driving motor, driving the filter element to rotate through the reduction transmission mechanism and the chain, and stopping the operation of the filter element rotating and curing platform after the filter element rotates to a preset angle.
3. A method of rotational solidification of a filter cartridge according to claim 2, comprising the steps of: the filter element is placed on the filter element carrying plate, the filter element driving cylinder control button is pressed, the filter element pressing cover plate slowly falls to the top of the filter element, the filter element pressing cover plate is parallel to the filter element carrying plate and the filter element carrying plate is horizontal, the filter element pressing cover plate has a self-correcting effect on the perpendicularity of the filter element, and the upper end and the lower end of the filter element are restrained by the filter element carrying platform and the filter element pressing cover plate, so the filter element pressing cover plate has the effect of preventing the filter element from toppling.
4. The method for rotationally curing the filter element according to claim 2, comprising the step of adjusting the angle: when the filter element carrying platform touches the travel switch, the travel switch sends a driving motor stop signal to the PLC, and after receiving the signal, the driving motor stops running; and the travel switch is adjusted at the transverse position of the position adjusting plate so as to change the stopping position of the filter element carrying platform, thereby indirectly controlling the stopping angle of the filter element carrying platform.
CN201811582474.6A 2018-12-24 2018-12-24 Filter element rotation solidification platform device and method Active CN109647064B (en)

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Application Number Priority Date Filing Date Title
CN201811582474.6A CN109647064B (en) 2018-12-24 2018-12-24 Filter element rotation solidification platform device and method

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CN109647064B true CN109647064B (en) 2024-01-02

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Publication number Priority date Publication date Assignee Title
CN111927660B (en) * 2020-08-20 2022-02-08 江西迈动智能装备有限公司 Automobile engine filter element filling machine
CN114776683B (en) * 2022-05-09 2022-11-22 珠海攀丰自动化设备有限公司 Filter assembly line and assembly method

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US3729354A (en) * 1970-07-31 1973-04-24 American Metal Climax Inc Method for making insulated wall sections
KR20020016958A (en) * 2000-08-28 2002-03-07 함상식 a filter manufacturing equipment
JP3145192U (en) * 2008-07-16 2008-10-02 株式会社Jalエアテック Human-powered cart
CN204447598U (en) * 2014-12-12 2015-07-08 重庆骏驰钢结构工程有限公司 A kind of filter core fixed mechanism of vertical filter
CN108883348A (en) * 2016-03-11 2018-11-23 Kx技术有限公司 Modularized filtering platform
CN205605567U (en) * 2016-04-08 2016-09-28 北京承天倍达过滤技术有限责任公司 Filter core is clapped pressure equipment and is put
CN206168015U (en) * 2016-09-23 2017-05-17 江苏升灿汽车配件有限公司 Novel hydraulic oil filter filter core

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