CN109630613A - A kind of regeneration clump weight and preparation method thereof - Google Patents
A kind of regeneration clump weight and preparation method thereof Download PDFInfo
- Publication number
- CN109630613A CN109630613A CN201910010884.1A CN201910010884A CN109630613A CN 109630613 A CN109630613 A CN 109630613A CN 201910010884 A CN201910010884 A CN 201910010884A CN 109630613 A CN109630613 A CN 109630613A
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- clump weight
- blocks
- weight matrix
- plastic packaging
- film layer
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/28—Counterweights, i.e. additional weights counterbalancing inertia forces induced by the reciprocating movement of masses in the system, e.g. of pistons attached to an engine crankshaft; Attaching or mounting same
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Acoustics & Sound (AREA)
- Aviation & Aerospace Engineering (AREA)
- Packages (AREA)
Abstract
The present invention relates to field of mechanical technique.A kind of regeneration clump weight, including a clump weight matrix, clump weight matrix include blocks made of waste iron filing；Clump weight matrix further includes outer protection mechanism, and outer protection mechanism is coated on the outer surface of blocks, and outer protection mechanism includes two layers of plastic packaging film layer being arranged inside and outside, and mesh grid made of an abrasion resistant fibrous braiding is equipped between two layers of plastic packaging film layer.This patent passes through the structure for optimizing traditional clump weight, and the main material using waste iron filing as clump weight can substitute traditional cast iron counterweight block, and appearance is flat and smooth, both artistic and practical, saves social resources, actually pollution-free, environmentally friendly machine.By outer protection mechanism, convenient for avoiding the problem that being mixed into for air causes to aoxidize blocks.Sealing effect is improved by the double-deck plastic packaging film layer, by mesh grid, and then realizes the protection to internal layer.
Description
Technical field
The present invention relates to field of mechanical technique, and in particular to clump weight and preparation method.
Background technique
Clump weight traditional at present is formed by iron casting, and manufacturing cost and energy consumption are high, does not meet low-carbon
The policy of environmental protection.
Other cement iron clad clump weight, disadvantage is that, cement iron clad easy fracture, long-time using or
The clump weight of frangibility can usually cause accident when failure and the appearance simple and crude service life is relatively short, troublesome maintenance.
Therefore need to provide a kind of strong but pliable in texture, bright and clean beauty, it is durable to be not easily broken and the clump weight of environmental protection.
Summary of the invention
In view of the problems of the existing technology, the present invention provides a kind of regeneration clump weight and preparation method thereof, on solving
State at least one technical problem.
The technical scheme is that a kind of regeneration clump weight, including a clump weight matrix, which is characterized in that it is described to match
Pouring weight matrix includes blocks made of waste iron filing, and the adjacent lateral surface of the blocks is connected by a fillet surface；
The clump weight matrix further includes outer protection mechanism, and the outer protection mechanism is coated on the outer surface of blocks, and
The outer protection mechanism includes two layers of plastic packaging film layer being arranged inside and outside, and an abrasion resistant fibrous braiding is equipped between two layers of plastic packaging film layer
Made of mesh grid；
Two layers of plastic packaging film layer is respectively that the theca interna for being located inside and the theca externa positioned at outside, the mesh grid are fixed
In the periphery of theca interna, the theca interna is the airtight film layer that an inside is stained with felt.
This patent is by optimizing the structure of traditional clump weight, the main material using waste iron filing as clump weight, can be with
Traditional cast iron counterweight block is substituted, appearance is flat and smooth, both artistic and practical, saves social resources, and actually pollution-free, environment-friendly type produces
Product.
By outer protection mechanism, convenient for avoiding the problem that being mixed into for air causes to aoxidize blocks.Pass through the double-deck plastic packaging
Film layer improves sealing effect, by mesh grid, and then realizes the protection to internal layer.
By adjacent lateral surface by fillet surface be connected, avoid the presence of corners be easy to puncture plastic packaging film layer and
The problem of being easy to cause the abrasion of outer protection mechanism.
The periphery of the clump weight matrix is arranged with an outer protective shell, and the outer protective shell includes groove body of the opening towards the right side
And the capping for sealing opening, the capping is detachably connected with the groove body, and is surrounded receiving and be coated with clump weight base
The cavity of body；
A hanging ring is fixedly installed at the top of the groove body.
The receiving and protection of the clump weight matrix of different weight are easy to implement by outer protective shell, it can be with by outer protective shell
Realize that whole the hanging of clump weight is set.
The clump weight matrix is in round pie, and the clump weight matrix offers strip notch, the strip notch
Length direction is parallel to the radial direction of the clump weight matrix.
The strip notch for being easy to implement clump weight matrix realizes the installation and use of clump weight matrix as sliding slot.
The center of the clump weight matrix offers the through-hole axially penetrated through, and the through-hole is connected with the strip notch,
The internal diameter of the through-hole is greater than the width of the strip notch.
By through-hole and a positioning protrusion grafting, convenient for the transport, installation or fixation of clump weight matrix.
The inside of the groove body is equipped with a supporting block being vertically arranged, the upper and lower ends of the supporting block and the groove body
Inner wall is fixedly connected；
When the clump weight matrix is located in the groove body, the supporting block is located in the strip notch.
While realizing the support strength of shell by supporting block, it can also realize and the limit of clump weight is fixed.
The periphery of the mesh grid is coated with an oil reservoir, and the oil reservoir is partially submerged into the mesh of the mesh grid；
The theca externa is covered on the periphery of the oil reservoir.
This patent further prevents air from entering corrosion waste iron filing by oil reservoir.
The preparation method of the regeneration clump weight, which comprises the steps of:
Step 1, first by waste iron filing by screening；
Length≤50mm-80mm waste iron filing is filtered out, and any one in removing long spiro nail, knife bar, cutter head, thick round steel
Kind block material；
Step 2 is inserted in the molding die of cuber after weighing is dried to the waste iron filing filtered out, is generated blocky
Body；
Step 3 is coated on the periphery of blocks by vacuumizing Plastic packaging apparatus for theca interna, then weaves in cladding one
Net, then again with the cladding for vacuumizing Plastic packaging apparatus and carrying out theca externa.
Due to passing through vacuum pumping technology, it is therefore prevented that iron filings have air to enter and aoxidize, will not using Plastic packaging apparatus is vacuumized
Influence the weight change of clump weight.
The length of the blocks is within the scope of 0.5 meter -1 meter, and width is within the scope of 30cm-50cm, and thickness is in 5cm-
Within the scope of 10cm.
Further preferably, in the step 2, waste iron filing inserts the shaping mould of cuber after mixing with thermoplastic material
In tool, blocks is generated.
By being mixed into for thermoplastic material, pure waste iron filing is compared, is easy to implement by thermoplastic material between waste iron filing
Gap filling, avoid being mixed into for air.
It is equipped with a forming cavity in the molding die, offers an air inlet and a gas outlet on the forming cavity；
Import nitrogen by the air inlet, emptied the air of forming cavity by gas outlet, the air inlet with it is described
A valve is mounted on gas outlet.
This patent is equipped with air inlet and gas outlet by forming cavity, and air is residual in the blocks after reducing extrusion forming
It stays.Prevent the oxidation corrosion of iron filings.
In step 3, plastic packaging film layer is coated on before blocks periphery, between the plastic packaging film layer and the blocks
At least three micro-capsules are placed with, copper sulphate solid powder and nitrogen are equipped in micro-capsule, micro-capsule is equipped with pre- score；
When plastic packaging film layer, which vacuumizes, is coated on blocks periphery, the air pressure vacuumized tears the pre- score of micro-capsule, sulphur
In the environment of sour copper solid powder is covered by anaerobic without steam.
If can intuitively be judged whether after breakage occurs for two layers of plastic packaging film layer by the color of copper sulphate solid powder
There is oxidation, convenient for the timely discovery because of clump weight offset issue caused by aoxidizing.
Detailed description of the invention
Fig. 1 is a kind of cross-sectional view of clump weight matrix of the present invention；
Fig. 2 is another cross-sectional view that clump weight matrix of the present invention is coated with outer protective shell；
Fig. 3 is a kind of top view of clump weight matrix of the present invention；
Fig. 4 is the partial sectional view of the outer protection mechanism of the present invention；
Fig. 5 is in the outer protection mechanism of the present invention equipped with a kind of cross-sectional view in the case of supporting block.
In figure: 1 is blocks, and 2 be theca interna, and 3 be web, and 4 be theca externa, and 5 be hanging ring, and 6 be groove body, and 7 be capping,
8 be oil reservoir, and 11 be through-hole, and 12 be strip notch, and 13 be supporting block.
Specific embodiment
Following further describes the present invention with reference to the drawings.
Referring to Fig. 1 to Fig. 5, a kind of regeneration clump weight, including a clump weight matrix, clump weight matrix include that waste iron filing is made
Blocks 1, the adjacent lateral surface of the blocks 1 is connected by a fillet surface；Clump weight matrix further includes outer protection
Mechanism, outer protection mechanism is coated on the outer surface of blocks 1, and outer protection mechanism includes two layers of plastic packaging film layer being arranged inside and outside
(respectively theca interna 2 and theca externa 4), and mesh grid 3 made of an abrasion resistant fibrous braiding is equipped between two layers of plastic packaging film layer,
Theca interna is the airtight film layer that an inside is stained with felt.This patent passes through the structure for optimizing traditional clump weight, using useless
Main material of the iron filings as clump weight can substitute traditional cast iron counterweight block, and appearance is flat and smooth, both artistic and practical, save
Social resources, actually pollution-free, environmentally friendly machine.By outer protection mechanism, convenient for avoiding being mixed into for air from causing to blocks 1
The problem of oxidation.Sealing effect is improved by the double-deck plastic packaging film layer, by mesh grid 3, and then realizes the protection to internal layer.Inner membrance
Layer is by vacuumizing plastic packaging machine plastic packaging in the periphery of blocks, then in the mesh grid of the fixed cladding in theca interna periphery, theca externa
By vacuumizing blocks periphery of the plastic packaging machine plastic packaging after being fixed with mesh grid.Mesh grid thermocompression bonding is in the periphery of theca interna.
Or it is adhered to the periphery of theca interna.
Airtight film layer is airtight film layer made of nylon material, aluminium foil bag or Aluminum-plastic composite bag.
Theca externa is also possible to made of nylon material, aluminium foil bag or Aluminum-plastic composite bag.
Referring to fig. 4, two layers of plastic packaging film layer is respectively the theca interna 2 for being located inside and the theca externa 4 positioned at outside；Braiding
Net 3 is fixed on the periphery of theca interna 2, and the periphery of mesh grid 3 is coated with an oil reservoir 8, and oil reservoir 8 is partially submerged into the net of mesh grid 3
Hole；Theca externa 4 is covered on the periphery of oil reservoir 8.This patent further prevents air from entering corrosion waste iron filing by oil reservoir 8.
Alternatively, two layers of plastic packaging film layer is respectively the theca interna 2 for being located inside and the theca externa 4 positioned at outside；Mesh grid 3
It is fixed on the periphery of theca interna 2, and the periphery of mesh grid 3 is coated with teflon coatings, teflon coatings are partially submerged into mesh grid 3
Mesh；Theca externa 4 is covered on the periphery of teflon coatings.Further, prevent air from entering corrosion waste iron filing.Teflon coatings
Be not embedded at mesh with a thickness of 0.2mm-0.5mm.
Clump weight matrix is in round pie.Clump weight matrix includes upper side, downside and medial side face, and upper side is in
Between side by fillet surface be connected, medial side face is connected with downside by a fillet surface.
Theca interna with a thickness of 0.08mm-0.2mm, theca externa with a thickness of 0.08mm-0.2mm.Mesh grid is basalt
Web made of fiber.Or mesh grid is the mesh grid that outer surface is coated with that the glass braid of aerogel layer is constituted.
Referring to Fig. 3, clump weight matrix offers strip notch 12, and the length direction of strip notch 12 is parallel to clump weight base
The radial direction of body.The strip notch 12 for being easy to implement clump weight matrix realizes the installation and use of clump weight matrix as sliding slot.Match
The center of pouring weight matrix offers the through-hole 11 axially penetrated through, and through-hole 11 and strip notch 12 are connected, and the internal diameter of through-hole 11 is greater than
The width of strip notch 12.By through-hole 11 and a positioning protrusion grafting, convenient for the transport of clump weight matrix, installation or consolidate
It is fixed.
Referring to fig. 2, the periphery of clump weight matrix is arranged with an outer protective shell, and outer protective shell includes groove body of the opening towards the right side
6 and the capping 7 for sealing opening, capping 7 is detachably connected with groove body 6, and is surrounded to accommodate and be coated with clump weight matrix
Cavity；The top of groove body 6 is fixedly installed with a hanging ring 5.The clump weight matrix of different weight is easy to implement by outer protective shell
It accommodates and protects, whole the hanging of clump weight may be implemented by outer protective shell and set.Referring to Fig. 5, it is vertical that the inside of groove body 6 is equipped with one
The upper and lower ends of the supporting block 13 of setting, supporting block 13 are fixedly connected with the inner wall of groove body 6；Clump weight matrix is located in groove body 6
When, supporting block is located in strip notch 12.While realizing the support strength of shell by supporting block, it can also realize to counterweight
The limit of block is fixed.When installation, clump weight matrix is slidably connected using strip notch as guiding groove and supporting block first, realizes counterweight
Block is caught in.
The preparation method for regenerating clump weight includes the following steps: step 1, first by waste iron filing by screening；It filters out
Length≤50mm-80mm waste iron filing, and any one block material in removing long spiro nail, knife bar, cutter head, thick round steel；Step
Rapid two, it after weighing is dried to the waste iron filing filtered out, inserts in the molding die of cuber, generates blocks；Step 3,
It is coated on the periphery of blocks by vacuumizing Plastic packaging apparatus for theca interna, is then coating a mesh grid, it is then true with taking out again
Empty Plastic packaging apparatus carries out the cladding of theca externa.Due to passing through vacuum pumping technology, it is therefore prevented that iron filings have using Plastic packaging apparatus is vacuumized
Air is entered and is aoxidized, and will not influence the weight change of clump weight.
The length of blocks is within the scope of 0.5 meter -1 meter, and width is within the scope of 30cm-50cm, and thickness is in 5cm-10cm model
In enclosing.
Further preferably, in step 2, waste iron filing is inserted in the molding die of cuber after mixing with thermoplastic material,
Generate blocks.By being mixed into for thermoplastic material, compare pure waste iron filing, by thermoplastic material be easy to implement to waste iron filing it
Between gap filling, avoid being mixed into for air.
It is equipped with a forming cavity in molding die, offers an air inlet and a gas outlet on forming cavity；Pass through air inlet
Nitrogen is imported, the air of forming cavity is emptied by gas outlet, is mounted on a valve on air inlet and gas outlet.This patent is logical
Overmolding chamber is equipped with air inlet and gas outlet, convenient for reducing the residual of air in the blocks after extrusion forming.Prevent iron filings
Oxidation corrosion.
In step 3, plastic packaging film layer is coated on before blocks periphery, between the plastic packaging film layer and the blocks
At least three micro-capsules are placed with, copper sulphate solid powder and nitrogen are equipped in micro-capsule, micro-capsule is equipped with pre- score；Work as plastic packaging film
Layer vacuumizes air pressure when being coated on blocks periphery, vacuumized and tears the pre- score of micro-capsule, and copper sulphate solid powder is wrapped
In the environment of anaerobic is overlayed on without steam.If the color by copper sulphate solid powder is after breakage occurs for two layers of plastic packaging film layer
It can intuitively judge whether there is oxidation, convenient for the timely discovery because of clump weight offset issue caused by aoxidizing.
In step 3, the plastic packaging film layer first coated is theca interna, and the plastic packaging film layer coated afterwards is theca externa, theca interna cladding
After coating oil reservoir or teflon coatings after good web, in cladding theca externa.Improve anti-oxidation effect.
It weighs after step 3 to blocks, the outer protection of corresponding quality is then matched according to the result being weighed out
Shell, and then realize that the weight of entire product is in the range of demand, reduce the quality error of clump weight.It is offered in outer protective shell
One oiling chamber by the intracavitary injection oil mass of oiling, and then realizes the fine tuning of overall weight.Pouring orifice is offered on outer protective shell,
After oiling, pouring orifice is blocked.
The above is only the preferred embodiment of the present invention, it is noted that those skilled in the art are come
It says, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications also should be regarded as
Protection scope of the present invention.
Claims (10)
1. a kind of regeneration clump weight, including a clump weight matrix, which is characterized in that the clump weight matrix includes that waste iron filing is made
Blocks, the adjacent lateral surface of the blocks is connected by a fillet surface；
The clump weight matrix further includes outer protection mechanism, and the outer protection mechanism is coated on the outer surface of blocks, and described
Outer protection mechanism includes two layers of plastic packaging film layer being arranged inside and outside, and is equipped with one between two layers of plastic packaging film layer and abrasion resistant fibrous weaves
Mesh grid；
Two layers of plastic packaging film layer is respectively the theca interna for being located inside and the theca externa positioned at outside, and the mesh grid is fixed on interior
The periphery of film layer, the theca interna are the airtight film layers that an inside is stained with felt.
2. a kind of regeneration clump weight according to claim 1, it is characterised in that: the periphery of the clump weight matrix is arranged with
One outer protective shell, the capping that the outer protective shell includes an opening towards right groove body and for sealing opening, the capping with
The groove body is detachably connected, and surrounds the cavity for accommodating and being coated with clump weight matrix；
A hanging ring is fixedly installed at the top of the groove body.
3. a kind of regeneration clump weight according to claim 1, it is characterised in that: the clump weight matrix is in round pie, and
The clump weight matrix offers strip notch, and the length direction of the strip notch is parallel to the diameter of the clump weight matrix
To.
4. a kind of regeneration clump weight according to claim 3, it is characterised in that: the periphery of the clump weight matrix is arranged with
One outer protective shell, the capping that the outer protective shell includes an opening towards right groove body and for sealing opening, the capping with
The groove body is detachably connected, and surrounds the cavity for accommodating and being coated with clump weight matrix；It is fixedly installed at the top of the groove body
One hanging ring；
The inside of the groove body is equipped with a supporting block being vertically arranged, the inner wall of the upper and lower ends of the supporting block and the groove body
It is fixedly connected；
When the clump weight matrix is located in the groove body, the supporting block is located in the strip notch.
5. a kind of regeneration clump weight according to claim 1, it is characterised in that: the periphery of the mesh grid is coated with an oil
Layer, the oil reservoir are partially submerged into the mesh of the mesh grid；
The theca externa is covered on the periphery of the oil reservoir.
6. regenerating the preparation method of clump weight according to claim 1, which comprises the steps of:
Step 1, first by waste iron filing by screening；
Filter out length≤50mm-80mm waste iron filing, and any one block in removing long spiro nail, knife bar, cutter head, thick round steel
Shape material；
Step 2 is inserted in the molding die of cuber after weighing is dried to the waste iron filing filtered out, generates blocks；
Step 3 is coated on the periphery of blocks by vacuumizing Plastic packaging apparatus for theca interna, is then coating a mesh grid, so
Afterwards again with the cladding for vacuumizing Plastic packaging apparatus and carrying out theca externa.
7. the preparation method of regeneration clump weight according to claim 6, it is characterised in that: the length of the blocks is 1
Within rice, width is within 50cm, and thickness is in 10cm or less.
8. the preparation method of regeneration clump weight according to claim 6, it is characterised in that: in the step 2, waste iron filing
It is inserted after being mixed with thermoplastic material in the molding die of cuber, generates blocks.
9. the preparation method of regeneration clump weight according to claim 6, it is characterised in that: be equipped with one in the molding die
Forming cavity offers an air inlet and a gas outlet on the forming cavity；
Nitrogen is imported by the air inlet, is emptied the air of forming cavity by gas outlet, the air inlet and the outlet
A valve is mounted on mouthful.
10. the preparation method of regeneration clump weight according to claim 6, it is characterised in that: in step 3, plastic packaging film layer
It is coated on before blocks periphery, at least three micro-capsules is placed between the plastic packaging film layer and the blocks, are set in micro-capsule
There are copper sulphate solid powder and nitrogen, micro-capsule is equipped with pre- score；
When plastic packaging film layer, which vacuumizes, is coated on blocks periphery, the air pressure vacuumized tears the pre- score of micro-capsule, copper sulphate
In the environment of solid powder is covered by anaerobic without steam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910010884.1A CN109630613B (en) | 2019-01-07 | 2019-01-07 | Regenerated balancing weight and preparation method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910010884.1A CN109630613B (en) | 2019-01-07 | 2019-01-07 | Regenerated balancing weight and preparation method thereof |
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| CN109630613B CN109630613B (en) | 2023-10-20 |
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|---|---|
| CN109630613B (en) | 2023-10-20 |
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