Clamping device for transverse deviation correction of ballastless track structure
Technical Field
The invention belongs to the technical field of disease treatment of a railway ballastless track structure, and particularly relates to a clamping device for transverse deviation correction of a ballastless track structure.
Background
In recent years, the transverse deviation of the ballastless track structure of the railway in China gradually appears, the transverse deviation rectifying task of the ballastless track structure is heavier, and the deviation rectifying technology is mature. The original transverse stress system of the track structure can be broken through by transverse deviation correction of the ballastless track structure, and before the deviation correction is finished and the transverse stability of the track structure is permanently recovered, the ballastless track structure in the deviation correction section must be transversely clamped and limited to ensure the stability of the track structure and the driving safety.
At present, in the process of transversely rectifying the ballastless track, simple tools are applied to clamp and constrain the ballastless track structure in China, but the problems of insufficient clamping force, inconvenience in installation, incapability of adapting to a non-parallel stress surface, difficulty in adjusting the distance, difficulty in disassembling and the like in field application cannot be solved. The patent ' a compress limiting device and method for a plate-type ballastless track structure ' (CN 108004855A) ' and journal article ' high-speed railway CRTS II type plate-type ballastless track rectification technical research (Wenhua, railway survey, 2017 No. 1) ' both disclose a ballastless track structure compress limiting device, the device is used for providing transverse and vertical clamping and limiting of a track plate relative to a base (or a supporting layer), and the device cannot be applied to transverse clamping of the whole ballastless track structure due to different requirements of structural size, installation foundation and binding force.
Therefore, the clamping device for the transverse deviation correction of the ballastless track structure is reasonable in structure, convenient to operate, suitable for various working conditions and high in safety, and has important significance for perfecting the transverse deviation correction technology of the ballastless track structure and guaranteeing driving safety and equipment safety during deviation correction construction.
Disclosure of Invention
The invention is provided for solving the problems in the prior art, and aims to provide a clamping device for transversely correcting the ballastless track structure, which is simple and convenient to operate, reasonable in structure, high in safety, adjustable in clamping distance, adaptive to a non-parallel stress surface and economical in cost.
In order to achieve the purpose, the clamping device provided by the invention comprises four parts, namely a length adjusting sleeve, a length adjusting screw rod, a connecting sleeve and a leveling end plate.
The length-adjusting sleeve, the length-adjusting screw rod, the connecting sleeve and the leveling end plate of the clamping device can be connected into a whole which can be detached and has adjustable length and angle. The clamping device realizes the transverse clamping limit of the ballastless track structure and the adjustment of the clamping force by adjusting the length.
The length-adjusting sleeve is composed of a bearing end plate and an internal thread sleeve, the bearing surface of the bearing end plate is a rough surface in the forms of embossing and the like, the internal thread of the length-adjusting sleeve and the length-adjusting screw rod form a sleeve-screw rod structure, and the outer wall of the length-adjusting sleeve is provided with a bayonet for applying force to a wrench.
The length-adjusting screw rod consists of an external thread screw rod, an external hexagonal head, a connecting external thread and a spherical hinge head. The external thread screw and the length-adjusting sleeve jointly form a sleeve-screw structure, the external hexagonal head is used for stressing a manual wrench, the connecting external thread and the connecting sleeve connect the clamping device into a whole, and the spherical hinge head and the spherical hinge base of the leveling end plate jointly form a spherical hinge structure, so that the clamping device can adapt to structural action surfaces with two unparallel sides.
The connecting sleeve is composed of an internal thread sleeve and an anti-dropping end hole, the internal thread sleeve is connected with the connecting external thread of the length-adjusting screw, and the anti-dropping end hole is sleeved on the anti-dropping neck of the leveling end plate of the clamping device to prevent the anti-dropping end hole from dropping. The connecting sleeve enables all parts of the clamping device to form a whole, seals and protects the spherical hinge and prevents dirt from entering to influence the rotation of the spherical hinge.
The leveling end plate consists of a spherical hinge base, an anti-dropping neck and a bearing end plate, the spherical hinge base and a spherical hinge of the length-adjusting screw rod form a spherical hinge structure, the anti-dropping neck is sleeved with an end hole of a connecting sleeve of the clamping device to form a whole body capable of rotating in a certain range, and the bearing surface of the bearing end plate is a rough surface in the forms of embossing and the like so as to increase the frictional resistance with a structural stress surface.
The clamping device for transverse deviation rectification of the ballastless track structure provided by the invention adopts a sleeve-screw structure to realize length adjustment of the clamping device, and can adapt to the change of the distance between a counter-force structure (a limiting structure) and the track structure and the change of clamping force. The adoption of the spherical hinge structure realizes that the angle of the clamping device can be freely adjusted within a certain range, and the working condition that the stress surfaces of the structures on the two sides of the clamping device are not parallel can be adapted. And the work load of field operation is greatly reduced by adopting a design of combining multiple components. The light and compact structure reduces the weight and improves the operation convenience on the premise of ensuring the functions.
In conclusion, the clamping device for the transverse deviation rectification of the ballastless track structure has the characteristics of economy, high efficiency, safety, reliability, flexible organization and the like when used for the deviation rectification of the ballastless track structure, can ensure the driving safety and the equipment safety during the deviation rectification construction period, and has a good application prospect.
Drawings
FIG. 1: the invention provides a schematic assembly structure diagram of a clamping device for transverse deviation correction of a ballastless track structure.
FIG. 2: the invention provides an explosion diagram of a clamping device for transverse deviation correction of a ballastless track structure.
FIG. 3: fig. 2 shows a schematic structural view of the lengthening sleeve 1.
FIG. 4: fig. 2 is a schematic structural view of the length-adjustable screw 2.
FIG. 5: fig. 2 shows a schematic illustration of the construction of the connecting sleeve 3.
FIG. 6: fig. 2 shows a schematic structural view of the levelling end plate 4.
Reference numbers of the drawings: 1-lengthening the sleeve; 2-length-adjusting screw rod; 3-connecting the sleeve; and 4, leveling the end plate.
Detailed Description
The apparatus provided by the present invention will be further specifically described below by way of specific embodiments with reference to the accompanying drawings.
The clamping device for transverse deviation correction of the ballastless track structure provided by the embodiment of the invention comprises a length-adjusting sleeve 1, a length-adjusting screw rod 2, a connecting sleeve 3 and a leveling end plate 4.
And before the transverse deviation correction of the ballastless track structure is implemented, assembling and connecting the four parts of the clamping device. The specific assembly connection mode is as follows: connecting an internal thread sleeve 1-2 of the length-adjusting sleeve 1 with an external thread screw rod 2-1 of the length-adjusting screw rod 2 through screw threads; connecting the external connecting thread 2-3 of the length-adjusting screw rod 2 with the internal connecting thread 3-1 of the connecting sleeve 3 through a screw thread; and sleeving the anti-falling end hole 3-2 of the connecting sleeve 3 at the anti-falling neck part 4-2 of the leveling end plate 4, and then welding the anti-falling neck part 4-2 of the leveling end plate 4 and the bearing end plate 4-3 of the leveling end plate 4.
When the track structure needs to be transversely clamped and limited in the transverse deviation rectifying process of the ballastless track structure, the clamping device connected into a whole is placed between the counterforce structure and the track structure, the length of the clamping device is adjusted through a sleeve-screw rod structure formed by screwing the length adjusting sleeve 1 and the length adjusting screw rod 2, so that the bearing end plate 1-1 of the length adjusting sleeve 1 acts on the working surface of the counterforce structure, and meanwhile, the bearing end plate 4-3 of the leveling end plate 4 acts on the side surface of the track structure.
Two wrenches are respectively arranged on a bayonet 1-3 of the length-adjusting sleeve 1 and an outer hexagon head 2-2 of the length-adjusting screw rod 2, and the length and the clamping force of the clamping device are adjusted by manually applying force to the wrenches, so that the transverse clamping constraint of the ballastless track structure is realized.
When the working surface of the counter-force structure is not parallel to the side surface of the track structure at the corresponding position and forms a certain included angle, the spherical hinge structure formed by the spherical hinge 2-4 of the length-adjusting screw rod 2 and the spherical hinge base 4-1 of the leveling end plate 4 can automatically adjust the angle of the clamping device, so that the working surfaces of the bearing end plate 1-1 of the length-adjusting sleeve 1 and the bearing end plate 4-3 of the leveling end plate 4 are kept to be fully contacted with the counter-force structure and the track structure acting surface clamped at the two sides, the uniform stress is kept, and the concrete damage caused by the clamped structure and the bending damage of the clamping device due to the concentrated stress are avoided.
After the ballastless track structure of the deviation rectifying section permanently recovers the transverse stability of the track structure, the clamping device is disassembled to be used repeatedly.
The embodiments described above are intended to enable those skilled in the art to understand and apply the invention. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the embodiments described herein, and those skilled in the art should make improvements and modifications to the present invention based on the disclosure of the present invention within the protection scope of the present invention.