CN109629222B - Equipment for producing two-section fold seedling family skirt pendulum - Google Patents
Equipment for producing two-section fold seedling family skirt pendulum Download PDFInfo
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- CN109629222B CN109629222B CN201910134409.5A CN201910134409A CN109629222B CN 109629222 B CN109629222 B CN 109629222B CN 201910134409 A CN201910134409 A CN 201910134409A CN 109629222 B CN109629222 B CN 109629222B
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- electric heater
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- 230000005540 biological transmission Effects 0.000 claims abstract description 6
- 238000005485 electric heating Methods 0.000 claims abstract description 4
- 230000008859 change Effects 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000004744 fabric Substances 0.000 description 16
- 230000000694 effects Effects 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 244000025254 Cannabis sativa Species 0.000 description 1
- 235000012766 Cannabis sativa ssp. sativa var. sativa Nutrition 0.000 description 1
- 235000012765 Cannabis sativa ssp. sativa var. spontanea Nutrition 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000009120 camo Nutrition 0.000 description 1
- 235000005607 chanvre indien Nutrition 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011487 hemp Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06J—PLEATING, KILTING OR GOFFERING TEXTILE FABRICS OR WEARING APPAREL
- D06J1/00—Pleating, kilting or goffering textile fabrics or wearing apparel
- D06J1/02—Pleating, kilting or goffering textile fabrics or wearing apparel continuously and transversely to the direction of feed
- D06J1/04—Pleating, kilting or goffering textile fabrics or wearing apparel continuously and transversely to the direction of feed by co-operating ribbed or grooved rollers or belts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a device for producing a two-section fold seedling skirt, which comprises a machine base, a motor and tooth cylinders, wherein the machine base is provided with two upper tooth cylinders and two lower tooth cylinders which are in meshed transmission, one tooth cylinder is connected with the motor for transmission, a rack of each tooth cylinder is divided into two or more sections, one section is a thin rack, the other section is a thick rack, the tooth pitch of the thick rack is an integral multiple of the tooth pitch of the thin rack, the two tooth cylinders are of hollow structures, and an electric heating device is arranged in each cylinder; when the gear rack is provided with more sections, the ratio of the thick tooth pitch and the thin tooth pitch between two adjacent sections is an integer, the thick tooth rack and the thin tooth bar are straight tooth bars, the tooth pitch of the thick tooth rack is 2 times or 3 times of the tooth pitch of the thin tooth bar, a 1-2mm interval is arranged between the thick tooth rack and the thin tooth bar, the tooth height of the thick tooth rack is larger than that of the thin tooth bar, the upper tooth cylinder and the lower tooth cylinder are the same, and the diameters of tooth top circles of the thick tooth cylinder and the thin tooth cylinder are equal. The invention can stably and high-quality produce the skirt with two or more sections of folds, completely replace manual production, reduce labor intensity and improve work efficiency.
Description
Technical Field
The invention relates to a device for producing a two-section fold-fold Miao skirt.
Background
The skirt is folded, unfolded and folded like a fan, so that the skirt can be timely stretched and contracted to adapt to the change of body posture during movement, is convenient to move, is warm in winter and air-dried in summer, absorbs sweat and peculiar smell, is dirt-resistant and wear-resistant, and is the favorite of the Miao women all the time for thousands of years. Although the decoration totem and color of the skirt change with the transition of the time, the basic structure of the folds is unchanged.
It is the structure of this fold, make the Miao skirt very time consuming and labor intensive to make, in order to raise the efficiency, have been invented some machines or apparatuses, can be semi-mechanically produced, for example, the invention patent application "make the device of the fold skirt of CN 104195811" is one of them. Although the machine or the device can improve the manufacturing efficiency to a certain extent, only one folded skirt can be manufactured, namely, the skirt swings from the waist to the feet to form a folded cloth, the width of each fold is the same, the waist is not beneficial to change, the upper part and the lower part are coordinated, and the folded skirt which is too wide is not comfortable when being contacted with the skin of the waist. Thus, a skirt with a fold width which is changed is evolved, and the two-section skirt is the thinner and narrower skirt with a section of about 5cm which is contacted with the waist. The fold width is one half to one third of the remainder of the folded skirt. To the best of the applicant's knowledge, the skirt of this structure is currently only manually made with a certain tool, which is difficult and inefficient, and the corresponding machine equipment has not yet appeared.
Disclosure of Invention
The invention aims to provide a device for producing a skirt of a two-section fold seedling family, which can stably and excellently produce a skirt with two or more sections of folds so as to replace manual production, reduce labor intensity, improve work efficiency and make up for the defects of the prior art.
The two-stage fold of the present invention includes two or more stages of folds. Two-fold is a common term.
The invention provides a device for producing a two-section fold seedling skirt, which comprises a machine base, a motor and tooth cylinders, and is characterized in that the machine base is provided with two mutually meshed upper tooth cylinders and lower tooth cylinders, one tooth cylinder is connected with the motor for transmission, a rack of each tooth cylinder is divided into two or more sections, one section is a fine rack, the other section is a coarse rack, the tooth pitch of the coarse rack is integral multiple of the tooth pitch of the fine rack, the two tooth cylinders are of hollow structures, and an electric heating device is arranged in each tooth cylinder; when the rack is provided with more sections, the ratio of the thick tooth pitch and the thin tooth pitch between two adjacent sections is an integer.
The coarse rack and the fine rack are straight racks, the tooth pitch of the coarse rack is 2 times or 3 times of the tooth pitch of the fine rack, and a 1-2mm interval is reserved between the coarse rack and the fine rack.
The tooth height of the coarse rack is larger than that of the fine rack.
The upper tooth cylinder and the lower tooth cylinder are the same, and the diameter of the tooth top circle of the coarse tooth cylinder is equal to that of the tooth top circle of the fine tooth cylinder.
The upper tooth cylinder and the lower tooth cylinder are both arranged on respective tooth cylinder core tubes, each tooth cylinder core tube is arranged through a bearing, the lower tooth cylinder core tube is arranged on a lower cylinder seat, the upper tooth cylinder core tube is arranged on an upper cylinder seat, and a wheel base adjusting bolt is arranged between the upper cylinder seat and the lower cylinder seat.
Each tooth cylinder can be divided into a plurality of sections, each section is provided with a key slot, and each tooth cylinder core tube is provided with a corresponding key stem, a limiting table and a firm thread. The fastening screw thread is provided with a fastening ring, and the fastening ring is provided with an elastic punching hole.
The upper cylinder seat and the lower cylinder seat are both made of 2-4cm thick steel plates, the left and right blocks of the upper cylinder seat and the lower cylinder seat are symmetrically fixed on the machine base, the upper cylinder seat is inverted trapezoid and is arranged in a chute of the lower cylinder seat, and an anti-lifting bolt is arranged between the top of the upper cylinder seat and an upper connecting rod of the lower cylinder seat.
The upper tooth cylinder core tube is longer than the lower tooth cylinder core tube and is provided with a large chain wheel. The large sprocket can be welded directly or keyed onto the upper tooth cartridge core tube.
The electric heater is in a straight strip shape and is arranged on electric heater end plates on the left side and the right side, the electric heater end plates are fixed on electric heater center support rods, two ends of each electric heater center support rod are respectively arranged on an electric heater left support and an electric heater right support, the electric heater left support and the electric heater right support are respectively fixed on the machine base and the lower cylinder seat, the electric heater is not in contact with the tooth cylinder core tube, the rotation of the upper tooth cylinder and the lower tooth cylinder is not influenced, and only heat is supplied to the upper tooth cylinder and the lower tooth cylinder.
A speed change mechanism is arranged between the motor and the large chain wheel, and the motor is a stepless speed regulating motor.
A feeding platen is arranged on the feeding side between the upper tooth cylinder and the lower tooth cylinder, the feeding platen is fixed on the lower cylinder seat, the feeding platen is not contacted with the upper tooth cylinder and the lower tooth cylinder, a discharging platen is arranged on the discharging side between the upper tooth cylinder and the lower tooth cylinder, and the discharging platen is fixed on the machine seat so as to collect and put folded cloth.
The left bracket and the right bracket of the electric heater are provided with adjusting grooves, the end head of the central rod of the electric heater is provided with threads, and the height of the electric heater is adjusted and fixed by nuts. When the axial distance between the upper tooth cylinder and the lower tooth cylinder needs to be adjusted, the central supporting rod of the electric heater is loosened, and after the central supporting rod of the electric heater is adjusted, the central supporting rod of the electric heater is adjusted to the central position of each tooth tube core tube again and then fixed.
The invention is used as follows:
according to the characteristic that the cloth is easy to fold and shape under the environment condition with certain heat, firstly, an electric heater is electrified, the temperature of the tooth cylinder is controlled in the range of about 80-100 ℃, a motor is started to drive the tooth cylinder to rotate, the prepared cloth is slowly pushed from a feeding plate, the cloth is fed between the upper tooth cylinder and the lower tooth cylinder, the cloth is folded into folds along with the meshing transmission of the tooth cylinders, the cloth passing through the fine tooth cylinder is folded into fine folds, and the cloth passing through the coarse tooth cylinder is folded into coarse folds. An obvious dividing line is formed at the joint of the fine fold and the coarse fold. The two-section folds are formed preliminarily. The cloth is folded into folds and naturally falls onto the discharging bedplate.
The feeding speed can be realized by controlling the rotating speed of a motor, and a beginner can start to be slower and start to be at a normal speed after proficiency.
If the folds are not gathered enough, the existing tool folding strips can be used for extruding again, so that the satisfactory effect can be obtained.
The invention can stably and high-quality produce the skirt with two or more sections of folds, completely replace manual production, reduce labor intensity and improve work efficiency.
Drawings
Fig. 1 is a front view (partially cut-away) of the present invention.
Fig. 2 is a left side view (partially cut away) of the present invention.
Fig. 3 is a top view of the present invention.
Fig. 4 is a front view (partially cut-away) of the upper tooth cartridge core tube.
Fig. 5 is a left side view of the upper tooth cartridge core tube.
FIG. 6 is a section A-A of the upper tooth cartridge core tube.
Fig. 7 is a front view (partially cut away) of the upper coarse tooth cartridge.
Fig. 8 is a left side view of the upper coarse tooth cartridge.
Fig. 9 is a front view (partially omitted) of the rack structure of the upper thick-toothed drum.
Fig. 10 is a front view (partially omitted) of the rack structure of the upper fine tooth cylinder.
Fig. 11 is a physical photograph of the processed product.
In fig. 1-10, the reference numerals for the various parts are as follows:
1- -a stand; 2-a variable speed bearing; 3-small sprocket; 4-a large variable speed sprocket; 5-motor sprocket; 6-a motor; 7-a left bracket of the electric heater; 8-a lower cylinder seat; 9-a lower fine tooth cylinder; 10-a lower coarse tooth cylinder; 11-large sprocket; 12-a central supporting rod of the electric heater; 13-a chain; 14-upper tooth cylinder core tube; 15-a cylinder seat guard board; 16-upper fine tooth cylinder; 17-thin toothed bars; 18-feeding a thick tooth cylinder; 19-coarse racks; 20-an electric heater; 21-tightness punching; 22-fastening rings; 23-upper pull rod; 24-tooth cylinder bearings; 25-an electric heater end plate; 26-right bracket of electric heater; 27-a discharge bedplate; 28-upper cylinder seat; 29-an adjustment tank; 30-an upper connecting rod; 31-lifting-preventing bolts; 32-wheelbase adjusting bolts; 33-feeding platen; 34-lower tooth cylinder core pipe; 35-peduncles; 36-fastening threads; 37-keyway.
Detailed Description
The invention is further described below with reference to the drawings.
As shown in fig. 1-11, the stand 1 is welded by steel, a motor 6 is arranged in the stand, and a speed change mechanism matched with the motor is specifically provided with a rotating shaft by two speed change bearings 2, and a small chain wheel 3 and a speed change large chain wheel 4 are arranged on the rotating shaft. The variable-speed large chain wheel is connected and driven with a motor chain wheel 5 on a motor shaft through a chain. The speed change mechanism can be replaced by a shaped speed reducer and the like, and the speed change mechanism is not necessarily required to be shown in the drawings, so long as the speed change meets the requirement.
The lower cylinder seat 8 and the upper cylinder seat 28 are made of steel plates with the thickness of 2.5cm, and the left and right sides of the lower cylinder seat are respectively fixed on the machine base through bolts. The lower tooth cartridge core tube 34 and the upper tooth cartridge core tube 14 are mounted on the lower cartridge seat and the upper cartridge seat, respectively, by the tooth cartridge bearing 24 or equivalent shaft sleeve.
As described above, the upper housing is formed in an inverted trapezoid, and is fitted in the opening of the lower housing so as to be movable up and down in the chute defined by the upper housing shields 15 on both sides. When the axle center distance between the upper tooth cylinder core tube and the lower tooth cylinder core tube needs to be adjusted, the adjustment is realized by twisting two axle distance adjusting bolts 32 arranged in the thread path of the lower cylinder seat. Of course, the connection relationship between the upper cylinder seat and the lower cylinder seat can also be other structures, for example, the upper cylinder seat is made into a rectangle and is provided with a dovetail on the edge, and the lower cylinder seat is provided with a corresponding dovetail groove to realize relative movement.
In the process of processing cloth, when encountering thick cloth, the upper tooth cylinder can be lifted up due to overlarge resistance, so that the folding effect is affected. In order to prevent this, two lifting-preventing bolts 31 are provided between the link of the lower cylinder block and the upper cylinder block, and the left and right sides are provided at the same time.
The electric heater 20 arranged in the upper and lower tooth cylinder core tubes is a plurality of straight strip-shaped electric heaters which are arranged on two electric heater end plates 25, and the electric heater end plates are made of insulating materials or insulating measures are adopted between the electric heater and the electric heater end plates so as to prevent electric leakage. A plurality of electric heaters can be arranged between the pair of electric heater end plates to form a cage strip shape so as to uniformly heat. In this example, three electric heating tubes are uniformly distributed on the same circumference. The central supporting rod 12 of the electric heater is made of metal, and two ends of the central supporting rod are threaded and fixed on the left bracket 26 of the electric heater and the right bracket 7 of the electric heater by nuts. The left bracket and the right bracket of the electric heater are both fixed between the engine base and the lower cylinder base.
The left bracket of the electric heater and the right bracket of the electric heater are both made of plates, and an adjusting groove 29 is formed in the middle part of the left bracket of the electric heater to match with the adjustment of the axial distance of the tooth cylinder.
The upper tooth cylinder, the upper tooth cylinder core tube matched with the upper tooth cylinder, and the fastening ring 22 are identical to those of the lower tooth cylinder, and the difference is only that the upper tooth cylinder core tube is longer and the large chain wheel 13 is arranged. The large chain wheel is connected with the small chain wheel through a chain.
The structure of the upper tooth cylinder is more specifically as follows:
the upper tooth cylinder consists of an upper coarse tooth cylinder 18 and an upper fine tooth cylinder 16, and is jointly installed by the upper tooth cylinder core tube 14. The upper coarse tooth cylinder and the upper fine tooth cylinder are provided with key grooves 37 which are matched with key stems 35 on the core tube of the upper tooth cylinder. The upper cartridge core tube has a raised boss for limiting axial movement of the upper cartridge, and is secured by the securing ring 22 at the securing threads 36 when both the upper cartridge and the upper cartridge are assembled. The fastening ring is a circular ring with an elastic eyelet 21.
The cross section of the thick rack 19 on the upper thick gear cylinder is shown in fig. 9, the rack is a straight rack, the upper half part is trapezoid, the lower part is connected with the circular arc, and a semicircular groove is formed between two adjacent racks. Upper coarse rack tooth height H of this example 2 7mm tooth width C 2 2mm, tooth pitch P 2 Is 10mm. Radius r of circular groove 2 Is 3mm.
The cross-sectional shape of the thin rack 17 on the upper thin gear cylinder is shown in fig. 10, and the rack is a straight rack, has a shape similar to that of a thick rack, and is only small in size. In particular the tooth width C 1 1mm tooth height H 1 5mm, tooth pitch P 1 5mm, which is one half of the coarse tooth spacing. In other words, the number of fine racks is twice as large as the number of coarse racks within the same rotation angle. The coarse teeth are folded into one fold, and the fine teeth are folded into two folds. Radius r of circular groove 1 1.5. 1.5 mm.
The coarse tooth cylinder and the fine tooth cylinder have the same addendum circle, and the addendum circle radius R of the coarse tooth cylinder and the fine tooth cylinder are equal. The sample is 148mm.
Parts not mentioned and reference numerals are as described above.
Some technical parameters of the device of this example are as follows:
external dimension (length. Times. Width. Times. Height) 106. Times.104. Times.140 cm
The weight of the whole machine is 650kg
The length of the thin rack is 12cm
The length of the coarse rack is 53cm
Motor power 750KW
Electric heater power 4200W
Folding efficiency of 2-3 m/min
The working temperature is 200-220 DEG C
Lower cylinder 180-200deg.C
Processing cloth: storing hemp, chemical fiber, cotton cloth, silk, blended cloth and cloth with reflective material. Basically, without limitation, the cloth material which can be used as a skirt can be folded. Except for leather.
Through repeated trial, the machine has the advantages of excellent performance, reliable work, convenient operation, even processed folds, clear and regular folds, and is very popular with Miao nationality. The finished pleated skirt is shown in fig. 11.
Claims (9)
1. The equipment for producing the two-section fold seedling skirt is provided with a base, a motor and tooth cylinders, and is characterized in that the base is provided with two upper tooth cylinders and two lower tooth cylinders which are in meshed transmission, one tooth cylinder is connected with the motor for transmission, the rack of each tooth cylinder is divided into two or more sections, one section is a thin rack, the other section is a thick rack, the tooth pitch of the thick rack is an integral multiple of the tooth pitch of the thin rack, the two tooth cylinders are of hollow structures, and an electric heating device is arranged in each cylinder; when the rack is provided with more sections, the ratio of the thick tooth pitch to the thin tooth pitch between two adjacent sections is an integer, the thick rack and the thin tooth bar are straight tooth bars, and the tooth height of the thick rack is larger than that of the thin tooth bar.
2. The apparatus for producing a two-fold family skirt according to claim 1, wherein the pitch of the coarse rack is 2 or 3 times the pitch of the fine rack, and a pitch of 1-2mm is provided between the coarse rack and the fine rack.
3. The apparatus for producing a two-stage accordion skirt according to claim 1, wherein the upper tooth cylinder and the lower tooth cylinder are identical, and the tip circle diameters of the coarse tooth cylinder and the fine tooth cylinder are equal.
4. The apparatus for producing a two-section fold seedling skirt according to claim 1, wherein the upper tooth cylinder and the lower tooth cylinder are mounted on respective tooth cylinder core tubes, each tooth cylinder core tube is mounted through a bearing, the lower tooth cylinder core tube is mounted on a lower cylinder seat, the upper tooth cylinder core tube is mounted on an upper cylinder seat, and a wheelbase adjusting bolt is provided between the upper cylinder seat and the lower cylinder seat.
5. The apparatus for producing a two-section fold family skirt according to claim 1, wherein each tooth cartridge is divided into a plurality of sections, each section is provided with a key slot, each tooth cartridge core tube is provided with a corresponding key stem, a limiting table and a firm thread, and the fastening thread is provided with a fastening ring.
6. The apparatus for producing a two-section fold-line skirt according to claim 1, wherein the upper cylinder seat and the lower cylinder seat are made of 2-4cm thick steel plates, the left and right parts of the upper cylinder seat are symmetrically fixed on the machine base, the upper cylinder seat is in an inverted trapezoid shape and is arranged in a chute of the lower cylinder seat, and an anti-lifting bolt is arranged between the top of the upper cylinder seat and an upper connecting rod of the lower cylinder seat.
7. The apparatus for producing a two-fold family skirt according to claim 1, wherein the upper tooth cylinder core tube is longer than the lower tooth cylinder core tube and is provided with a large sprocket.
8. The apparatus for producing a two-section fold-line skirt according to claim 1, wherein the electric heater is installed in a straight shape on the electric heater end plates on the left and right sides, the electric heater end plates are fixed on the electric heater center support bar, both ends of the electric heater center support bar are installed on the electric heater left bracket and the electric heater right bracket, both the electric heater left bracket and the electric heater right bracket are fixed on the machine base and the lower cylinder base, and the electric heater is not in contact with the tooth cylinder core tube.
9. The apparatus for producing a two-section fold seedling skirt according to claim 1 or 7, wherein a speed change mechanism is arranged between the motor and the large chain wheel, the motor is a stepless speed change motor, a feeding platen is arranged on the feeding side between the upper tooth cylinder and the lower tooth cylinder, a discharging platen is arranged on the discharging side, and regulating grooves are arranged on the left bracket and the right bracket of the electric heater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910134409.5A CN109629222B (en) | 2019-02-23 | 2019-02-23 | Equipment for producing two-section fold seedling family skirt pendulum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910134409.5A CN109629222B (en) | 2019-02-23 | 2019-02-23 | Equipment for producing two-section fold seedling family skirt pendulum |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109629222A CN109629222A (en) | 2019-04-16 |
| CN109629222B true CN109629222B (en) | 2024-01-23 |
Family
ID=66065759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910134409.5A Active CN109629222B (en) | 2019-02-23 | 2019-02-23 | Equipment for producing two-section fold seedling family skirt pendulum |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109629222B (en) |
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