CN109629099B - Novel multifunctional all-in-one machine for plush - Google Patents

Novel multifunctional all-in-one machine for plush Download PDF

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Publication number
CN109629099B
CN109629099B CN201910131565.6A CN201910131565A CN109629099B CN 109629099 B CN109629099 B CN 109629099B CN 201910131565 A CN201910131565 A CN 201910131565A CN 109629099 B CN109629099 B CN 109629099B
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China
Prior art keywords
hook
knife
plush
assembly
needle
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CN201910131565.6A
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CN109629099A (en
Inventor
黄江财
李文
周刚
吕韩涛
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Quanzhou Lingbu Machinery Technology Co ltd
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Quanzhou Lingbu Machinery Technology Co ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B9/00Circular knitting machines with independently-movable needles
    • D04B9/12Circular knitting machines with independently-movable needles with provision for incorporating pile threads
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B15/00Details of, or auxiliary devices incorporated in, weft knitting machines, restricted to machines of this kind
    • D04B15/32Cam systems or assemblies for operating knitting instruments
    • D04B15/322Cam systems or assemblies for operating knitting instruments in circular knitting machines with needle cylinder and dial

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Knitting Machines (AREA)

Abstract

The novel multifunctional plush integrated machine comprises a frame, wherein a knitting structure is further arranged on the frame, the knitting structure comprises a lower needle cylinder, a lower cam assembly, an upper needle dial, an upper cam assembly and knitting needles, the upper cam assembly consists of an upper dial bottom ring, an upper cam seat, an upper dial sliding block and an upper cam, and the knitting needles are arranged on the upper needle dial; the lower triangle component consists of a saddle bottom ring, a saddle sliding block and a lower triangle; the lower needle cylinder is provided with a hook knife assembly for achieving yarn hooking and yarn cutting, the hook knife assembly is connected with the lower triangle in a matched mode, and the hook knife part is provided with a knife and a hook which are separated; the lower cams are arranged and combined to form a plurality of tracks, and the plush knitting structure is adjusted through the arrangement structure of the lower cams. The invention aims to provide a novel multifunctional all-in-one machine for plush, which is beneficial to improving the production efficiency, flexibly changing or combining the plush structures with different lengths and enriching the diversity of products.

Description

Novel multifunctional all-in-one machine for plush
Technical Field
The invention relates to the technical field of plush knitting equipment, in particular to a novel plush multifunctional integrated machine.
Background
Textiles have a long history and are available in the consumer market worldwide. With the development of social economy, the living standard of people is obviously improved, and the demands of various clothes and fabric are rapidly increased. The ancient China is a large textile country, the resources of cotton, mulberry and the like are rich, and the varieties of textile products of silk, cotton cloth and the like are various.
The development of the textile industry depends on the development of textile machinery technology in a large part, the existing plush knitting machine has the defects of relatively single structure, low production efficiency and poor adaptability, and a single device can only produce single plush products, so that the method has great limitation, and the demands of consumers are increasingly diversified, so that more equipment cost is required to be input for enterprises.
Disclosure of Invention
Therefore, the invention aims to provide the novel multifunctional all-in-one machine for plush, which is beneficial to improving the production efficiency, flexibly changing or combining the plush structures with different lengths and enriching the diversity of products.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
novel multi-functional all-in-one of plush, including the frame, its characterized in that: the knitting structure comprises a lower needle cylinder, a hook knife assembly, a lower cam assembly, an upper needle dial, an upper cam assembly and knitting needles, wherein the upper cam assembly consists of an upper dial bottom ring, an upper cam seat, an upper dial sliding block and an upper cam, and the knitting needles are arranged on the upper needle dial;
the lower triangle component consists of a saddle bottom ring, a saddle sliding block and a lower triangle;
the lower needle cylinder is provided with a hook knife assembly for achieving yarn hooking and yarn cutting, the hook knife assembly is connected with the lower triangle in a matched mode, and the hook knife assembly is provided with a knife and a hook which are separated and controlled through different lower triangles respectively;
the lower triangle of a circumference on the saddle corresponds to the upper triangle and is equally divided into 96 parts, wherein each several parts are equally divided into a group for completing a knitting structure; at least 5 lower triangles are distributed in each part of vertical direction, and the corresponding 5 sections of tracks are formed after the lower triangles are arranged along the circumference of the saddle, wherein the tracks are one section of cutter track and two to four sections of hook tracks; the plush knitting structure is adjusted through the arrangement structure of the lower triangle, and the plush knitting structure can be arranged into a knitting structure of two upper parts, two lower parts, three upper parts, three lower parts, four upper parts, four lower parts, three upper parts, two lower parts, four upper parts and two lower parts; the knitting structures of 16 groups, 24 groups, 32 groups and 48 groups can be arranged through the replacement of triangles.
Preferably, the hook knife assembly comprises a hook needle part, a cutting knife and an adjusting part, wherein the hook needle part is provided with a knife seat, the upper end face of the knife seat is provided with a track with a step structure, the cutting knife is arranged on the track, two sides of the knife seat are respectively provided with a hook needle, the two hook needles are respectively attached to two side faces of the knife seat and are flush and fixedly connected with the bottom, and the hook needle part is provided with a concave-convex connecting structure for splicing the adjusting part.
Preferably, the crochet hook part can also be two crochet hooks with knife grooves on the inner side walls and are spliced and fixed through the bottoms; the crochet hook part and the cutting knife are combined into a primary crochet hook; the thickness of the adjusting part is consistent with that of the crochet hook part, the adjusting part at least comprises three specifications with unequal lengths, and the splicing combination of the adjusting part and the primary crochet hook is respectively a secondary crochet hook, a tertiary crochet hook and a quaternary crochet hook from short to long.
Preferably, the thickness of the hook knife assembly is 0.35-1.5 mm.
Preferably, the tracks formed by arranging the lower triangles are a knife track, a first-stage hook track, a second-stage hook track, a third-stage hook track and a fourth-stage hook track from top to bottom in sequence; the cutter track connection controls the cutter, the primary hook track connection controls the primary hook, the secondary hook track connection controls the secondary hook, the tertiary hook track connection controls the tertiary hook, and the quaternary hook track connection controls the quaternary hook.
Preferably, the installation sequence of the hook knife assembly is that a primary hook knife, a secondary hook knife, a tertiary hook knife and a quaternary hook knife are sequentially and circularly arranged.
The invention provides a novel multifunctional all-in-one machine for plush, which has the following beneficial effects:
according to the novel multifunctional all-in-one machine for the plush, disclosed by the invention, a novel hook knife assembly structure with separated hook knives is adopted, knife seats are arranged between two hook needles or grooves are formed in the inner sides of the hook needles to form knife grooves capable of accommodating the knife knives, the bottoms of the hook needles are fixedly connected into a whole in a laser welding mode or an argon arc welding mode and the like, the knife knives can move in the knife grooves to finish yarn cutting actions, compared with a traditional structure, the novel multifunctional all-in-one machine for the plush is scientific and reliable, the hook knife assembly is provided with adjusting parts with various specifications, the length of the hook knife assembly can be simply, conveniently, rapidly and flexibly adjusted by splicing the original stitches, the novel multifunctional all-in-one machine is used for being installed on different lower triangular tracks, so that the multiple tracks synchronously operate, and the bottom of a fabric can produce plush with different lengths on the same fabric while combining the sequence of lower triangular arrangement structures; the triangle 96 is equally divided, so that the equipment configuration is more flexible, and various pile heights can be realized on the same fabric through the arrangement of the triangle. The stitch length interchange of 12G, 14G, 16G, 22G and 26G is realized on one machine, and the knitting requirement of 6-125 mm of the total gross length is realized, so that the utilization rate of the machine is greatly improved, and the site cost, the machine acquisition cost and the labor cost are saved for customers; the plurality of tracks are arranged in an overall way, so that the path of knitting action can be further reduced, and the efficiency is further improved.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic diagram of the structure of the woven structure of the present invention;
FIG. 3 is a schematic view of a hook knife assembly of the present invention;
FIG. 4 is a schematic view of the primary hook knife explosion structure of the present invention;
FIG. 5 is a schematic view of the lower triangle structure of the present invention;
fig. 6 is a schematic diagram of the lower triangular arrangement of the present invention.
The drawing is marked:
1-frame 2-knitting structure 21-lower needle cylinder 22-lower cam assembly 221-saddle 222-saddle slide block 223-lower cam 2231-knife track 22311-first cut cam 22312-second cut cam 22313-third cut cam 22314-fourth cut cam 2232-first order hook track 22321-first hook cam 2233-second order hook track 22331-second order hook cam 2234-third order hook track 22341-third hook cam 2235-fourth order hook track 22351-fourth hook cam 224-saddle bottom ring 23-hook assembly 230-adjusting part 2301-first adjusting part 2303-third adjusting part 231-first order hook needle 2310-hook needle 2311-hook needle 23111-hook needle 2312-cutter 23121-cutter 23122-cutter 2313-knife holder 23131-knife holder stitch 232-second order hook 234-fourth order hook 24-upper cam assembly 251-upper cam ring 25-upper cam ring 253-upper cam seat 254-upper cam seat 2-upper cam seat 254-upper cam seat 4-upper cam seat 2-upper cam seat 254-upper cam seat 2-upper cam assembly 2-fourth hook cam seat
Detailed Description
The following non-limiting description of the technology of the present invention refers to the accompanying drawings, which illustrate only some, but not all embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 6, the invention relates to a novel multifunctional all-in-one machine, which comprises a frame 1, wherein a knitting structure 2 is further arranged on the frame 1, the knitting structure 2 comprises a lower needle cylinder 21, a hook knife assembly 23, a lower cam assembly 22, an upper needle dial 24, an upper cam assembly 25 and knitting needles 26, the upper cam assembly 25 consists of an upper disc bottom ring 251, an upper cam base 252, an upper disc sliding block 253 and an upper cam 254, and the knitting needles 26 are arranged on the upper needle dial 24; the lower triangle component 22 consists of a saddle bottom ring 224, a saddle 221, a saddle slide block 222 and a lower triangle 223; the lower needle cylinder 21 is provided with a hook knife assembly 23 for realizing yarn hooking and yarn cutting, the hook knife assembly 23 is connected with the lower triangle 223 in a matching way, and the hook knife assembly 23 is provided with a separated knife and a hook which are respectively controlled by different lower triangles 223;
wherein, the lower triangle 223 of a circumference on the saddle 221 corresponds to the upper triangle 254 and is equally divided into 96 parts, wherein, each several parts are equally divided into a group for completing a knitting structure, the equally divided device can be suitable for producing various long, medium and short plush products, and when producing low plush, 4 parts are divided into a group; 6 parts are a group when producing the plush in the middle; when high pile is produced, 8 parts are a group; at least 5 lower cams 223 are distributed in each vertical direction, and the corresponding 5 sections of tracks are formed after the lower cams are arranged along the circumference of the saddle 221, wherein the tracks are one section of cutter track and two to four sections of hook tracks; the pile knitting structure is adjusted by the arrangement structure of the lower triangle 223. Various pile heights can be achieved on the same fabric by the arrangement of the triangles. And the stitch length interchange of 12G, 14G, 16G, 22G and 26G is realized on one machine, and the knitting requirement of 6-125 mm of the total gross length is realized, so that the utilization rate of the machine is greatly improved, and the site cost, the machine acquisition cost and the labor cost are saved for customers.
Further, the hook knife assembly 23 includes a hook needle portion 2310, a cutting knife 2312 and an adjusting portion 230, the hook needle portion 2310 is provided with a knife seat 2313 for placing the cutting knife 2312, the upper end face of the knife seat 2313 is provided with a track with a step structure, the higher first step is flush with the upper end of the hook needle 2311, the cutting knife 2312 is arranged on the track, two sides of the knife seat 2313 are respectively provided with a hook needle 2311, the two hook needles 2311 are respectively attached to two side faces of the knife seat 2313 and are fixedly connected with the bottom in a flush manner, and the hook needle portion 2310 is provided with a concave-convex connecting structure for splicing the adjusting portion 230.
Furthermore, the hooked needle portion 2310 may be a hooked needle 2311 with a knife slot on the inner side wall, and the knife slot is fixed by bottom splicing, the knife slot is processed by turning and milling to allow the cutter 2312 to be placed and moved, and the two symmetrical hooked needles 2311 are spliced to form a hooked needle structure with a knife slot in the middle; the hooked needle portion 2310 and the cutter 2312 are combined into a primary hooked knife 231; the thickness of the adjusting portion 230 is consistent with the thickness of the hook needle portion 2310, the adjusting portion 230 at least includes three specifications with different lengths, and the two-stage hook knife 232, the three-stage hook knife 233 and the four-stage hook knife 234 are spliced and combined with the first-stage hook knife 231 from short to long.
Further, the thickness of the hook knife assembly 23 is 0.35-1.5 mm, which is thinner and more stable in firmness compared with the conventional structure, so that the production efficiency can be greatly improved.
Further, the tracks formed by the arrangement of the lower triangle 223 are a knife track 2231, a first-stage hook track 2232, a second-stage hook track 2233, a third-stage hook track 2234 and a fourth-stage hook track 2235 from top to bottom in sequence; the knife track 2231 is connected to control the knife 2312, the first-stage hook track 2232 is connected to control the first-stage hook knife 231, the second-stage hook track 2233 is connected to control the second-stage hook knife 232, the third-stage hook track 2234 is connected to control the third-stage hook knife 233, and the fourth-stage hook track 2235 is connected to control the fourth-stage hook knife 234.
Further, the hook assembly 23 is installed in the order of the primary hook 231, the secondary hook 232, the tertiary hook 233 and the quaternary hook 234.
The hook knife assemblies 23 of each specification are respectively connected and matched with corresponding triangular tracks through the stitches thereof, adjacent hook knives are closely attached, as shown in fig. 6, the installed hook knives are closely arranged in the triangular tracks, the primary hook knives 231 controlled by the primary hook rail 2232 firstly pass through the first hook yarn triangle 22321, the primary hook knives 231 climb and descend along the tracks to finish the hook yarn action, the pile is elongated to a specified length, the cutting knife 2312 on the primary hook knives 231 moves to the first cut yarn triangle 22311, and the pile on the primary hook knives 231 is cut off, and the primary action is finished at the moment; after the first yarn cutting cam 22311 completes the motion, the second hook 232 controlled by the second hook track 2233 immediately enters the second hook cam 22331, the second hook 232 performs the yarn cutting motion, the pile is elongated to the specified length, then the cutter 2312 on the second hook 232 enters the second yarn cutting cam 22312, the pile on the second hook 232 is cut off, and the second motion is completed at the moment; after the second yarn cutting cam 22312 finishes the action, the tertiary hook 233 controlled by the tertiary hook track 2234 immediately enters the third hook cam 22341, the tertiary hook 233 performs the yarn cutting action, the pile is elongated to the specified length in the same way, then the cutter 2312 on the tertiary hook 233 enters the third yarn cutting cam 22313, the pile on the tertiary hook 233 is cut off, and the tertiary action is finished at the moment; after the third yarn cutting cam 22313 completes the operation, the quaternary hook 234 controlled by the quaternary hook track 2235 immediately enters the quaternary hook cam 22351, the quaternary hook 234 performs the yarn cutting operation, the pile is elongated to the specified length, then the cutter 2312 on the quaternary hook 234 enters the quaternary yarn cutting cam 22314, the pile on the quaternary hook 234 is cut off, at this time, the quaternary operation is completed, then the primary operation is continued, and the circulation continuous operation is formed. The one-to-four-stage action is combined into a basic group, comprises four hooking tracks and one cutter track to work cooperatively and continuously and circularly, so that the production efficiency is greatly improved, and when the pile length needs to be changed, only part of triangles on the hooking tracks and corresponding triangle heights are needed, so that the convenience and the flexibility are greatly improved.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (5)

1. The multifunctional plush integrated machine comprises a frame, wherein a knitting structure is further arranged on the frame, the knitting structure comprises a lower needle cylinder, a hook knife assembly, a lower cam assembly, an upper needle dial, an upper cam assembly and knitting needles, the upper cam assembly consists of an upper disc bottom ring, an upper cam seat, an upper disc sliding block and an upper cam, and the knitting needles are arranged on the upper needle dial; the lower triangle component consists of a saddle bottom ring, a saddle sliding block and a lower triangle; the method is characterized in that:
the lower needle cylinder is provided with a hook knife assembly for achieving yarn hooking and yarn cutting, the hook knife assembly is connected with the lower triangle in a matched mode, and the hook knife assembly is provided with a knife and a hook which are separated and controlled through different lower triangles respectively;
the hook knife assembly comprises a hook needle part, a cutting knife and an adjusting part, wherein the hook needle part is provided with a knife seat, the upper end surface of the knife seat is provided with a track with a step structure, the cutting knife is arranged on the track, two sides of the knife seat are respectively provided with a hook needle, the two hook needles are respectively attached to the two side surfaces of the knife seat and are flush and fixedly connected with the bottom, and the hook needle part is provided with a concave-convex connecting structure for splicing the adjusting part;
the lower triangle of a circumference on the saddle corresponds to the upper triangle and is equally divided into 96 parts, wherein each several parts are equally divided into a group for completing a knitting structure; at least 5 lower triangles are distributed in each part of vertical direction, and the corresponding 5 sections of tracks are formed after the lower triangles are arranged along the circumference of the saddle, wherein the tracks are one section of cutter track and two to four sections of hook tracks; the plush knitting structure is adjusted through the arrangement structure of the lower triangle, and is arranged into a knitting structure of two upper parts, two lower parts, three upper parts, three lower parts, four upper parts, four lower parts, three upper parts, two lower parts, four upper parts and two lower parts; the knitting structures of 16 groups, 24 groups, 32 groups and 48 groups are arranged through the replacement of triangles.
2. The plush multifunctional integrated machine of claim 1, wherein: the crochet hook part is two crochet hooks with knife grooves on the inner side walls and is fixed by bottom splicing; the crochet hook part and the cutting knife form a primary crochet hook; the thickness of the adjusting part is consistent with that of the crochet hook part, the adjusting part at least comprises three specifications with unequal lengths, and the splicing combination of the adjusting part and the primary crochet hook is respectively a secondary crochet hook, a tertiary crochet hook and a quaternary crochet hook from short to long.
3. The plush multifunctional all-in-one machine according to claim 2, characterized in that: the thickness of the hook knife component is 0.35-1.5 mm.
4. The plush multifunctional integrated machine of claim 1, wherein: the rail formed by arranging the lower triangle sequentially comprises a knife rail, a first-stage hook rail, a second-stage hook rail, a third-stage hook rail and a fourth-stage hook rail from top to bottom; the cutter track connection controls the cutter, the primary hook track connection controls the primary hook, the secondary hook track connection controls the secondary hook, the tertiary hook track connection controls the tertiary hook, and the quaternary hook track connection controls the quaternary hook.
5. The plush multifunctional integrated machine of claim 1, wherein: the installation sequence of the hook knife assembly is that a primary hook knife, a secondary hook knife, a tertiary hook knife and a quaternary hook knife are sequentially and circularly arranged.
CN201910131565.6A 2019-02-22 2019-02-22 Novel multifunctional all-in-one machine for plush Active CN109629099B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1459913A (en) * 1973-04-27 1976-12-31 Billi Spa Knitting machines
US4127013A (en) * 1974-12-07 1978-11-28 Peter Fleischhacker Knitting machine and needle for manufacture of knit plush fabric having a nap, or pile loops
CN201593104U (en) * 2010-01-12 2010-09-29 归继东 Weft knitting high-low loop jacquard knitting machine
EP2397589A2 (en) * 2010-06-18 2011-12-21 Shima Seiki Manufacturing., Ltd. Compound needle for flatbed knitting machine
CN202273052U (en) * 2011-10-14 2012-06-13 连云港元丰机械制造有限公司 Chevron angle device for computer jacquard
CN203904610U (en) * 2014-06-27 2014-10-29 连云港元丰机械制造有限公司 Weft knitting loop velvet cutting machine
CN209702979U (en) * 2019-02-22 2019-11-29 泉州领布机械科技有限公司 Novel lint all-in-one multifunctional machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1459913A (en) * 1973-04-27 1976-12-31 Billi Spa Knitting machines
US4127013A (en) * 1974-12-07 1978-11-28 Peter Fleischhacker Knitting machine and needle for manufacture of knit plush fabric having a nap, or pile loops
CN201593104U (en) * 2010-01-12 2010-09-29 归继东 Weft knitting high-low loop jacquard knitting machine
EP2397589A2 (en) * 2010-06-18 2011-12-21 Shima Seiki Manufacturing., Ltd. Compound needle for flatbed knitting machine
CN202273052U (en) * 2011-10-14 2012-06-13 连云港元丰机械制造有限公司 Chevron angle device for computer jacquard
CN203904610U (en) * 2014-06-27 2014-10-29 连云港元丰机械制造有限公司 Weft knitting loop velvet cutting machine
CN209702979U (en) * 2019-02-22 2019-11-29 泉州领布机械科技有限公司 Novel lint all-in-one multifunctional machine

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