CN109629064A - A kind of slub process units and its production method - Google Patents
A kind of slub process units and its production method Download PDFInfo
- Publication number
- CN109629064A CN109629064A CN201910029382.3A CN201910029382A CN109629064A CN 109629064 A CN109629064 A CN 109629064A CN 201910029382 A CN201910029382 A CN 201910029382A CN 109629064 A CN109629064 A CN 109629064A
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- Prior art keywords
- roller
- solenoid valve
- slub
- connection gear
- lifting
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The present invention relates to a kind of slub process units and its production methods, the slub process units includes: four column drawing rollers pair and ring control mechanism, solenoid valve after being controlled by PLC controller, middle solenoid valve and preceding solenoid valve, the lifting of exhaust hood piston is controlled by rear solenoid valve again, the lifting of cylinder piston in being controlled by middle solenoid valve, pass through the lifting of preceding solenoid valve control front air cylinder piston, and then realize roller after control, the lifting of second medium rubber roller and front leather roller, generate different drafting multiples, method in through the invention produces slub, not only substantially increase production efficiency, reduce manufacturing cost, and the ring of a variety of different sizes can be produced by changing drafting multiple and solenoid valve lifting time, and it can be segmented and do normal yarn and slub, it is independent of each other, it does not waste, it is easy to operate , high-efficient.
Description
[technical field]
The present invention relates to spinninging technical field more particularly to a kind of slub process units and its production methods.
[background technique]
Slub is characterized in being one kind of most species in fancy yarn, there is thickness with thickness appearance unevenly distributed
Nodular slub, knob-like slub, staple fiber slub, long filament slub etc..The distinguishing feature of slub is: yarn is suddenly thin
Suddenly thick, there is the folded title ring out of a section, and ring can be regular distribution and be also possible to be randomly distributed, and divide air spinning slub
With RING SPINNING slub.
The production principle of slub are as follows: by changing normal drafting multiple, generate one suddenly on normal yarn slightly
Section, as ring thus referred to as slub.Method commonly used in the prior art is sieve after being changed by increasing a device
The revolving speed of drawing to change drawing-off speed, and then realizes the purpose of production slub, but this kind changes the dress of rear roller revolving speed
It is complex to set structure, manufacturing cost is higher.
Therefore, it is necessary to provide a kind of slub process units and its production method for solving above-mentioned technical problem.
[summary of the invention]
To solve the above problems, the purpose of the present invention is to provide one kind to realize production ring by the lifting of control roller
The slub process units and its production method of yarn.
To achieve the above object, the technical scheme adopted by the invention is as follows: a kind of slub process units, comprising: four column lead
Stretch roller pair and ring control mechanism, four column drawing rollers to respectively rear roller drawing-off to, the first middle roller drawing-off to, second
Middle roller drawing-off pair and front roller drawing-off pair, to including: rear roller and rear roller, the rear roller includes for the rear roller drawing-off
Rear roller axis and rear roller set, one end of the rear roller axis are equipped with rear connection gear, and the first middle roller drawing-off is to including:
First middle roller and the first medium rubber roller, first middle roller include the first middle roller axis and the first middle roller set, described first
One end of middle roller axis is equipped with connection gear in first, and the second middle roller drawing-off is to including: in the second middle roller and second
Roller, second middle roller include the second middle roller axis and the second middle roller set, and one end of the second middle roller axis is equipped with
Connection gear in second, to including: front roller and front leather roller, the front roller includes front roller axis and preceding for the front roller drawing-off
Roller set, one end of the front roller axis are equipped with preceding connection gear, and the rear connection gear is meshed with connection gear in first
To make to be formed first break draft area between rear roller and the first middle roller, the drafting multiple in the first break draft area is 1.2 times, described the
Connection gear is meshed to make with connection gear in second drawing-off in formation between first middle roller and the second middle roller in one
Area, the drafting multiple of the middle draft area are 15 times, and connection gear is meshed to make the with preceding connection gear in described second
Front draft zone is formed between two middle rollers and front roller, the drafting multiple of the front draft zone is 2 times, and the front roller axis is by driving
Dynamic device driving, the side of the rear roller are equipped with horn mouth, and rove feeds rear roller, the ring control mechanism by horn mouth
Including PLC controller, exhaust hood, middle cylinder, front air cylinder, the rear solenoid valve being electrically connected with exhaust hood, it is electrically connected with middle cylinder
Middle solenoid valve and the preceding solenoid valve being electrically connected with front air cylinder, the piston of the exhaust hood are connected with rear roller, the middle cylinder
Piston is connected with the second medium rubber roller, and the piston of the front air cylinder is connected with front leather roller, the rear solenoid valve, middle solenoid valve and preceding electricity
Magnet valve is controlled by PLC controller.
Preferably, one of present invention slub process units is further arranged to: the driving device is motor.
To achieve the above object, the technical scheme adopted by the invention is as follows: a kind of slub production method is controlled by PLC
Solenoid valve, middle solenoid valve and preceding solenoid valve after device control, then control by rear solenoid valve the lifting of exhaust hood piston, pass through
Solenoid valve is come the lifting of cylinder piston in controlling, by the lifting of preceding solenoid valve control front air cylinder piston, and then after realizing control
The lifting of roller, the second medium rubber roller and front leather roller generates different drafting multiples, to realize production slub.
Preferably, the slub process units in the present invention is further arranged to: when front leather roller rises, in described second
Roller and the landing of rear roller, total drafting multiple are 18 times.
Preferably, the slub process units in the present invention is further arranged to: when front leather roller and rear roller rise, institute
The landing of the second medium rubber roller is stated, total drafting multiple is 15 times.
Preferably, the slub process units in the present invention is further arranged to: when the second medium rubber roller rises, front leather roller
And rear roller lands, total drafting multiple is 36 times.
Preferably, the present invention in slub process units be further arranged to: when the second medium rubber roller with after roller rise
When, front leather roller landing, total drafting multiple is 30 times
Compared with prior art, the invention has the following beneficial effects: the slub process units in the present invention to pass through increasing
A set of device gone up and down for controlling roller is added, to realize different drawing-off times by the lifting for changing different rollers
Number, to realize the purpose of production slub；Method in through the invention produces slub, not only substantially increases production effect
Rate reduces manufacturing cost, and can produce a variety of different sizes by changing drafting multiple and solenoid valve lifting time
Ring, and can be segmented and do normal yarn and slub, be independent of each other, do not waste, it is easy to operate, it is high-efficient.
[Detailed description of the invention]
Fig. 1 is the structural schematic diagram of slub process units.
In Fig. 1: 1, rear roller drawing-off pair, 10, rear roller, 100, rear roller axis, 101, rear roller set, 11, rear roller,
12, rear connection gear, the 2, first middle roller drawing-off pair, the 20, first middle roller, the 200, first middle roller axis, sieve in 201, first
It helps pull a cart, the 21, first medium rubber roller, connection gear in 22, first, the 3, second middle roller drawing-off pair, the 30, second middle roller, 300,
Two middle roller axis, the 301, second middle roller set, the 31, second medium rubber roller, connection gear in 32, second, 4, front roller drawing-off pair,
40, front roller, 400, front roller axis, 401, front roller set, 41, front leather roller, 42, preceding connection gear, 5, ring control mechanism,
50, PLC controller, 51, exhaust hood, 52, middle cylinder, 53, front air cylinder, 54, rear solenoid valve, 55, middle solenoid valve, 56, preceding electromagnetism
Valve, 6, motor, 7, horn mouth.
[specific embodiment]
A kind of slub process units of the present invention and production method are made below by specific embodiment further
Detailed description.
Join shown in Fig. 1, a kind of slub process units, comprising: four column drawing rollers are to 1,2,3,4 and ring control mechanism
5, four column drawing rollers to respectively rear roller drawing-off to the 1, first middle roller drawing-off to the 2, second middle roller drawing-off to 3 and preceding sieve
Dragline is stretched to 4, and the rear roller drawing-off includes: rear roller 10 and rear roller 11 to 1, and the rear roller 10 includes rear roller axis
100 and rear roller set 101, one end of the rear roller axis 100 is equipped with rear connection gear 12, and the first middle roller drawing-off is to 2
It include: the first middle roller 20 and the first medium rubber roller 21, first middle roller 20 includes sieve in the first middle roller axis 200 and first
Help pull a cart 201, one end of the first middle roller axis 200 is equipped with connection gear 22 in first, and the second middle roller drawing-off is wrapped to 3
Include: the second middle roller 30 and the second medium rubber roller 31, second middle roller 30 include the second middle roller axis 300 and the second middle roller
One end of set 301, the second middle roller axis 300 is equipped with connection gear 32 in second, before the front roller drawing-off includes: to 4
Roller 40 and front leather roller 41, the front roller 40 include that front roller axis 400 and front roller cover 401, the one of the front roller axis 400
End is equipped with preceding connection gear 42, it is described after connection gear 12 be meshed with connection gear 22 in first to make rear roller 10 and the
First break draft area is formed between one middle roller 20, the drafting multiple in the first break draft area is 1.2 times, the drawing-off times in the first break draft area
Number is that the gear ratio of connection gear 22 and rear connection gear 12 determines in first, is connected in connection gear 22 and second in described first
It connects gear 32 and is meshed to make between the first middle roller 20 and the second middle roller 30 draft area in formation, the middle draft area
Drafting multiple is 15 times, the drafting multiple of the middle draft area by connection gear 22 in connection gear 32 and first in second tooth
Number is than determining, connection gear 32 is meshed to make the second middle roller 30 and front roller 40 with preceding connection gear 42 in described second
Between form front draft zone, the drafting multiple of the front draft zone is 2 times, and the drafting multiple of the front draft zone is by preceding tooth connection
The gear ratio of connection gear 32 determines in wheel 42 and described second.The front roller axis 400 is driven by motor 6, the rear roller
10 side is equipped with horn mouth 7, and rove feeds rear roller 10 by horn mouth 7, and the ring control mechanism 5 includes PLC controller
50, exhaust hood 51, middle cylinder 52, front air cylinder 53, the rear solenoid valve 54 being electrically connected with exhaust hood 51, be electrically connected with middle cylinder 52
Middle solenoid valve 55 and the preceding solenoid valve 56 being electrically connected with front air cylinder 53, the piston of the exhaust hood 51 are connected with rear roller 11, institute
The piston for stating middle cylinder 52 is connected with the second medium rubber roller 31, and the piston of the front air cylinder 53 is connected with front leather roller 41, electric after described
Magnet valve 54, middle solenoid valve 55 and preceding solenoid valve 56 are controlled by PLC controller 50.
A kind of slub production method, solenoid valve 54, middle solenoid valve 55 and preceding solenoid valve after being controlled by PLC controller 50
56 switch, then control by rear solenoid valve 54 lifting of 51 piston of exhaust hood, controlled by middle solenoid valve 55 in cylinder
The lifting of 52 pistons controls the lifting of 53 piston of front air cylinder by preceding solenoid valve 56, due to 51 piston of exhaust hood and rear roller 11
It is connected, middle 52 piston of cylinder is connected with the second medium rubber roller 31, and 53 piston of front air cylinder is connected with front leather roller 41, thus after realizing control
The lifting of roller 11, the second medium rubber roller 31 and front leather roller 41, generates different drafting multiples, to realize production slub.Skin
When roller rises, it is in disengaged condition with roller, when roller lands, is in impaction state with roller, the first medium rubber roller 21 begins
It is in landing state eventually, i.e. the first medium rubber roller 21 and the first middle roller set 201 are in impaction state always, when front leather roller 41 rises
When, second medium rubber roller 31 and rear roller 11 land, and total drafting multiple is 18 times, and (i.e. total drafting multiple is first break draft
The drafting multiple in area multiplied by middle draft area drafting multiple).When front leather roller 41 and rear roller 11 rise, second medium rubber roller
31 landing, total drafting multiple are 15 times (drafting multiples that i.e. total drafting multiple is middle draft area)；When the second medium rubber roller
When 31 rise, front leather roller 41 and rear roller 11 land, and total drafting multiple is 36 times, and (i.e. total drafting multiple is first break draft
The drafting multiple in area multiplied by middle draft area drafting multiple multiplied by front draft zone drafting multiple), when the second medium rubber roller 31 with after
When roller 11 rises, front leather roller 41 lands, and total drafting multiple is 30 times, and (i.e. total drafting multiple is the drawing-off of middle draft area
Multiple multiplied by front draft zone drafting multiple).
In conclusion the slub process units in the present invention is a set of for controlling the dress of roller lifting by increasing
It sets, so that different drafting multiples is realized by the lifting for changing different rollers, to realize the purpose of production slub；And
The ring of a variety of different sizes can be produced by changing drafting multiple and solenoid valve lifting time, and can be segmented and do just
Normal yarn and slub, are independent of each other, do not waste, easy to operate, high-efficient.
The principles and effects of the invention, and the implementation that part uses only is illustrated in the above embodiments
Example, and is not intended to limit the present invention；It should be pointed out that for those of ordinary skill in the art, not departing from wound of the present invention
Under the premise of making design, various modifications and improvements can be made, and these are all within the scope of protection of the present invention.
Claims (7)
1. a kind of slub process units, it is characterised in that: include: four column drawing rollers pair and ring control mechanism, four column are led
Stretch roller to respectively rear roller drawing-off to, the first middle roller drawing-off to, the second middle roller drawing-off pair and front roller drawing-off pair, institute
Rear roller drawing-off is stated to including: rear roller and rear roller, the rear roller includes rear roller axis and rear roller set, the rear roller
One end of axis is equipped with rear connection gear, and the first middle roller drawing-off is to including: the first middle roller and the first medium rubber roller, and described the
One middle roller includes the first middle roller axis and the first middle roller set, and one end of the first middle roller axis is equipped with tooth connection in first
Wheel, to including: the second middle roller and the second medium rubber roller, second middle roller includes sieve in second for the second middle roller drawing-off
One end of pulling shaft and the second middle roller set, the second middle roller axis is equipped with connection gear in second, the front roller drawing-off pair
It include: front roller and front leather roller, the front roller includes front roller axis and front roller set, before one end of the front roller axis is equipped with
Connection gear, the rear connection gear are meshed to make to be formed between rear roller and the first middle roller with connection gear in first
First break draft area, the drafting multiple in the first break draft area are 1.2 times, and connection gear is mutually nibbled in connection gear and second in described first
To make draft area in being formed between the first middle roller and the second middle roller, the drafting multiple of the middle draft area is 15 times for conjunction,
Connection gear is meshed to make to form front draft zone between the second middle roller and front roller with preceding connection gear in described second,
The drafting multiple of the front draft zone is 2 times, and the front roller axis is driven by driving device, and the side of the rear roller is equipped with loudspeaker
Mouth, rove feed rear roller by horn mouth, and the ring control mechanism includes PLC controller, exhaust hood, middle cylinder, preceding gas
Cylinder, the rear solenoid valve being electrically connected with exhaust hood, the middle solenoid valve being electrically connected with middle cylinder and the preceding electromagnetism being electrically connected with front air cylinder
Valve, the piston of the exhaust hood are connected with rear roller, and the piston of the middle cylinder is connected with the second medium rubber roller, the front air cylinder
Piston is connected with front leather roller, and the rear solenoid valve, middle solenoid valve and preceding solenoid valve are controlled by PLC controller.
2. a kind of slub process units as described in claim 1, it is characterised in that: the driving device is motor.
3. a kind of production method using the slub process units production slub of power 1, it is characterised in that: controlled by PLC
Solenoid valve, middle solenoid valve and preceding solenoid valve after device control processed, then control by rear solenoid valve the lifting of exhaust hood piston, pass through
Middle solenoid valve is come the lifting of cylinder piston in controlling, and by the lifting of preceding solenoid valve control front air cylinder piston, and then realizes control
The lifting of roller, the second medium rubber roller and front leather roller afterwards generates different drafting multiples, to realize production slub.
4. a kind of production method as claimed in claim 3, it is characterised in that: when front leather roller rises, second medium rubber roller
And rear roller landing, total drafting multiple are 18 times.
5. a kind of production method as claimed in claim 3, it is characterised in that: when front leather roller and rear roller rise, described the
The landing of two medium rubber rollers, total drafting multiple are 15 times.
6. a kind of production method as claimed in claim 3, it is characterised in that: when the second medium rubber roller rises, front leather roller and after
Roller lands, and total drafting multiple is 36 times.
7. a kind of production method as claimed in claim 3, it is characterised in that: preceding when the second medium rubber roller and rear roller rise
Roller landing, total drafting multiple are 30 times.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910029382.3A CN109629064B (en) | 2019-01-13 | 2019-01-13 | Bunchy yarn production device and production method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910029382.3A CN109629064B (en) | 2019-01-13 | 2019-01-13 | Bunchy yarn production device and production method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109629064A true CN109629064A (en) | 2019-04-16 |
| CN109629064B CN109629064B (en) | 2020-05-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910029382.3A Active CN109629064B (en) | 2019-01-13 | 2019-01-13 | Bunchy yarn production device and production method thereof |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62199821A (en) * | 1986-02-25 | 1987-09-03 | Toyoda Autom Loom Works Ltd | Apparatus for producing specialty yarn |
| US20020174644A1 (en) * | 2001-03-22 | 2002-11-28 | Kun-Chi Hsieh | Fancy yarn spinning device |
| CN103820891A (en) * | 2014-03-06 | 2014-05-28 | 江南大学 | Three-stage traction spinning method |
| CN206143370U (en) * | 2016-08-31 | 2017-05-03 | 上海树冠自动化设备有限公司 | Colour gradual change yarn spinning machine |
| CN106929966A (en) * | 2017-04-17 | 2017-07-07 | 江南大学 | A kind of slub process units and production method |
| CN107142580A (en) * | 2017-05-23 | 2017-09-08 | 江南大学 | A kind of adjustable slub process units of slub length and production method |
| CN107299440A (en) * | 2015-12-28 | 2017-10-27 | 何烷钰 | The process units of many moire color mixed yarns |
-
2019
- 2019-01-13 CN CN201910029382.3A patent/CN109629064B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62199821A (en) * | 1986-02-25 | 1987-09-03 | Toyoda Autom Loom Works Ltd | Apparatus for producing specialty yarn |
| US20020174644A1 (en) * | 2001-03-22 | 2002-11-28 | Kun-Chi Hsieh | Fancy yarn spinning device |
| CN103820891A (en) * | 2014-03-06 | 2014-05-28 | 江南大学 | Three-stage traction spinning method |
| CN107299440A (en) * | 2015-12-28 | 2017-10-27 | 何烷钰 | The process units of many moire color mixed yarns |
| CN206143370U (en) * | 2016-08-31 | 2017-05-03 | 上海树冠自动化设备有限公司 | Colour gradual change yarn spinning machine |
| CN106929966A (en) * | 2017-04-17 | 2017-07-07 | 江南大学 | A kind of slub process units and production method |
| CN107142580A (en) * | 2017-05-23 | 2017-09-08 | 江南大学 | A kind of adjustable slub process units of slub length and production method |
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| Publication number | Publication date |
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| CN109629064B (en) | 2020-05-26 |
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| PB01 | Publication | ||
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| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Slub yarn production device and production method thereof Effective date of registration: 20211020 Granted publication date: 20200526 Pledgee: China Construction Bank Zhangjiagang branch Pledgor: JIANGSU LIANHONG TEXTILE Co.,Ltd. Registration number: Y2021320010425 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20211209 Granted publication date: 20200526 Pledgee: China Construction Bank Zhangjiagang branch Pledgor: JIANGSU LIANHONG TEXTILE Co.,Ltd. Registration number: Y2021320010425 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Slub yarn production device and production method thereof Effective date of registration: 20220407 Granted publication date: 20200526 Pledgee: Bank of Suzhou Co.,Ltd. Zhangjiagang sub branch Pledgor: JIANGSU LIANHONG TEXTILE Co.,Ltd. Registration number: Y2022320010104 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |