CN109627758A - A kind of halogen-free flame-retardant glass fiber enhancing nylon - Google Patents

A kind of halogen-free flame-retardant glass fiber enhancing nylon Download PDF

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CN109627758A
CN109627758A CN201811546453.9A CN201811546453A CN109627758A CN 109627758 A CN109627758 A CN 109627758A CN 201811546453 A CN201811546453 A CN 201811546453A CN 109627758 A CN109627758 A CN 109627758A
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halogen
boric acid
glass fiber
nylon
melamine
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CN109627758B (en
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李金忠
杨建伟
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Jiangsu Liside New Materials Co ltd
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JIANGSU LISIDE NEW MATERIAL Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/043Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/10Reinforcing macromolecular compounds with loose or coherent fibrous material characterised by the additives used in the polymer mixture
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2377/00Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
    • C08J2377/06Polyamides derived from polyamines and polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/04Ingredients characterised by their shape and organic or inorganic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/387Borates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/24Acids; Salts thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/34Heterocyclic compounds having nitrogen in the ring
    • C08K5/3467Heterocyclic compounds having nitrogen in the ring having more than two nitrogen atoms in the ring
    • C08K5/3477Six-membered rings
    • C08K5/3492Triazines
    • C08K5/34928Salts
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5313Phosphinic compounds, e.g. R2=P(:O)OR'
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass

Abstract

The invention discloses a kind of halogen-free flame-retardant glass fibers to enhance nylon, and by weight percentage, raw material composition includes: nylon 30~60%;Glass fibre 20~40%;Halogen-free flameproof compound system 10~30%;Wherein, halogen-free flameproof compound system, by weight percentage, raw material composition includes: organic hypophosphites 60~85%;Polyphosphoric acid boric acid melamine salt 13~35%;Carbon forming agent 2~8%;Shown in the structural formula such as following formula (I) of the polyphosphoric acid boric acid melamine salt, in formula, m is the molar ratio of polyphosphoric acid melamine and two structural unit of boric acid, m=3~6.Halogen-free flame-retardant glass fiber enhancing nylon disclosed by the invention uses novel halogen-free flameproof compound system, the halogen-free flameproof compound system solubility is low, charring rate is high, the halogen-free flame-retardant glass fiber enhancing nylon of preparation obtains splendid flame retardant effect, can reach the flame-retardant standard of UL94-V0 (1.6mm).

Description

A kind of halogen-free flame-retardant glass fiber enhancing nylon
Technical field
The present invention relates to the technical fields of glass fiber enhanced nylon, and in particular to a kind of halogen-free flame-retardant glass fiber enhancing nylon.
Background technique
Glass fiber enhanced nylon (refers mainly to nylon66 fiber, nylon 6), due to good rigidity and impact resistance, low warpage The performance characteristics such as property, high dimensional stability, good appearance and be widely used in field of electronics.Common Buddhist nun Dragon is combustible material, but after it is compound with glass, due to the wick effect of glass, glass fiber enhanced nylon is made to become easier to fire It burns, thus the flame retardant treatment of glass fiber enhanced nylon becomes a kind of inevitable demand, and the presence of wick effect makes its fire-retardant Difficulty is bigger.
Currently, including the basic flame-retardant system of two classes: halogen system flame-retardant system for the fire-retardant of glass fiber reinforced nylon material With non-halogen fire-retardant system.Halogen system flame-retardant system is primarily referred to as bromide fire retardant, including decabromodiphenylethane, brominated Polystyrene Deng.A large number of studies show that the glass fiber reinforced nylon material added with bromide fire retardant can produce thick smoke in burning and hydrogen bromide Etc. harmful substances, human body can be caused to suffocate.Therefore, for glass fiber reinforced nylon material develop safe and environment-friendly, halogen-free flame-retardant system at For the hot spot of research, occur the novel halogen-free flame retardants or flame-retardant system applied to glass fiber reinforced nylon material in recent years.
According to the literature, mainly include two major classes primary structure applied to the halogen-free flame retardants of glass fiber reinforced nylon material: One kind is red phosphorus;Another kind of is Intumscent Flame Retardant System.For red phosphorus, although its good flame retardation effect, it faces two problems: First is that the color of red phosphorus, limits its scope of application, it is generally only to apply in black products;Second is that being easy in process The violents in toxicity such as hydrogen phosphide are generated, bring environmental protection and safety problem, therefore red phosphorus is not the best choosing of glass fiber reinforced nylon material It selects.For Intumscent Flame Retardant System, this is a kind of efficient flame-retardant system, and under the condition of high temperature, Intumscent Flame Retardant System can be Nylon surface forms fine and close layer of charcoal, and the layer of charcoal is heat-insulated, presses down cigarette, does not generate toxic and harmful gas, flame retardant effect is good.
Polyphosphoric acid melamine (Melamine Poly-phosphate, MPP) is a kind of phosphorus nitrogen expansion type combustion inhibitor, tool Have good thermostabilization, excellent fireproof performance, with the features such as substrate compatibility is good, Halogen, low cigarette.Currently, glass fiber reinforced nylon material Diethyl hypo-aluminum orthophosphate compounding polyphosphoric acid melamine (MPP) system is namely based on using most Intumscent Flame Retardant Systems.It should The synergistic effect of Intumscent Flame Retardant System phosphorus content with higher and phosphorus nitrogen, may be implemented to glass fiber reinforced nylon material Highly effective flame-retardant, while there is very high decomposition temperature, in the high temperature working processes of glass fiber reinforced nylon material, phosphorus will not be generated Change the hypertoxic gas such as hydrogen.But since polyphosphoric acid melamine is easy the moisture absorption, cause using upper inconvenience;Simultaneously as polyphosphoric acid Melamine char yield is lower, and flame retarding efficiency is low, causes polyphosphoric acid melamine additive amount larger, leads to manufactured goods mechanical property A series of problems, such as capable of declining, these all limit polyphosphoric acid melamine answering in glass fiber reinforced nylon material on a large scale With.
Summary of the invention
The invention discloses a kind of halogen-free flame-retardant glass fibers to enhance nylon, using by novel bittern-free phosphorous-nitrogen expansion type flame retardant The halogen-free flameproof compound system that polyphosphoric acid boric acid melamine salt and organic hypophosphites and carbon forming agent form, the halogen-free flameproof are multiple Low with system solubility, charring rate is high, and the halogen-free flame-retardant glass fiber enhancing nylon of preparation obtains splendid flame retardant effect, can reach The flame-retardant standard of UL94-V0 (1.6mm).
Specific technical solution is as follows:
A kind of halogen-free flame-retardant glass fiber enhancing nylon, by weight percentage, raw material composition includes:
Nylon 30~60%;
Glass fibre 20~40%;
Halogen-free flameproof compound system 10~30%;
Wherein, the halogen-free flameproof compound system, by weight percentage, raw material composition includes:
Organic hypophosphites 60~85%;
Polyphosphoric acid boric acid melamine salt 13~35%;
Carbon forming agent 2~8%.
The polyphosphoric acid boric acid melamine salt, shown in structural formula such as following formula (I):
In formula, m is the molar ratio of polyphosphoric acid melamine and two structural unit of boric acid, m=3~6.
The present invention use novel fire-retardant compound system, including polyphosphoric acid boric acid melamine salt, organic hypophosphites with And carbon forming agent, three are applied to glass fiber reinforced nylon material system after compounding under specific ratio, show excellent fire-retardant Efficiency.In the compounding flame retardant, polyphosphoric acid boric acid melamine salt is New-type halide-free phosphorus nitrogen first public in the present invention Expansion type flame retardant, by the way that boric acid is introduced into polyphosphoric acid melamine, significantly improve product under fire retardant high temperature at Charcoal amount improves the flame retarding efficiency of fire retardant.After boric acid introduces, glassy mass covering can be formed in the combustion process of material On the surface of the material, the diffusion for having obstructed fuel gas improves the flame retardant property of material.
Discovery is further tested, when two be made of polyphosphoric acid boric acid melamine salt, organic hypophosphites are only added When component flame-retardant system, although the flame retardant property for the glass fiber enhanced nylon being prepared can achieve the standard of UL94V-0, but Discoloration is easy to happen in process;And the degradation of polymer in process is easily led to, material mechanical performance decline.
The preparation method of the polyphosphoric acid boric acid melamine salt, steps are as follows:
A. melamine is dispersed in water, is mixed after being warming up to 60~80 DEG C with phosphoric acid, after 70~100 DEG C of insulation reactions Obtain intermediate;
B. boric acid is mixed with water, being warming up to 60~80 DEG C is completely dissolved boric acid, then mixed with the intermediate of step a preparation It closes, is continuously heating to 80~100 DEG C, insulation reaction obtains intermediate product;
C. intermediate product prepared by step b is heat-treated to get the polyphosphoric acid boric acid three at 300~360 DEG C Paracyanogen amine salt.
In step a, to make melamine be easy dispersion, avoids reuniting, phosphoric acid is preferably added dropwise to melamine aqueous solution In, and guarantee to be added dropwise in 2h.It is found through experiment that being closed if being added dropwise to melamine after first mixing phosphoric acid with water again It is easy to happen reunion at melamine phosphate in the process, and the solubility of the polyphosphoric acid melamine prepared is higher.
In step a, the phosphoric acid is selected from commercially available containing 85wt%H3PO4Thick concentrated solution, melamine as described below With the phosphoric acid quality in the mass ratio of phosphoric acid, with the 85wt%H3PO4In Solute mass meter.
Preferably:
The mass ratio of the melamine and water is 1:2.5~5.0;The concentration of melamine aqueous solution is excessive, phosphoric acid drop Product is easy conglomeration during adding, it is difficult to evenly dispersed;Concentration is too small, and solubility is excessive in water for finished product, reduces obtaining for product Rate increases wastewater treatment capacity.
The mass ratio of the melamine and phosphoric acid is 1.1~1.42:1.
In step a, also need the aftertreatment technologies such as to be filtered, wash and dry after insulation reaction.The drying temperature is 120~140 DEG C, drying time is 2~4h.
In step b, first boric acid is completely dissolved in water to obtain boric acid aqueous solution, then be uniformly mixed with intermediate.The step In rapid, the additional amount of strict control boric acid is needed, because boric acid is added excessively, the solubility of product is will increase, reduces product Thermal stability;Boric acid additional amount is few, is difficult to form stable glassy continuous layer of charcoal on the surface of the material during material combustion, reach Less than the purpose for improving flame retarding efficiency.Preferably, the mass ratio of the intermediate and boric acid is 9~12:1.
Preferably, the mass ratio of the boric acid and water is 1:25~55;The concentration of boric acid aqueous solution is excessive, and boric acid dissolves not Sufficiently, the reaction time is long;Concentration is too small, and product yield is low, and subsequent wastewater treatment amount is big.
In step b, yet need the aftertreatment technologies such as to be filtered, wash and dry after insulation reaction.The drying temperature It is 120~140 DEG C, drying time is 2~4h.
In step c, by being heat-treated at a specific temperature range, the thermal stability of product can be further improved, The solubility of product in water is reduced, the water absorption resistance energy of product is improved.Preferably, the heat treatment temperature is 330~360 ℃。
Using the polyphosphoric acid boric acid melamine salt water absorption resistance energy of above-mentioned technique preparation, char yield is high under good, high temperature. After tested, the solubility at 25 DEG C is 0.03~0.10g/L, and the carbon left at 800 DEG C is 35.0~51.2%, more poly- phosphorus Sour melamine improves about 5~10%.
There is no particular/special requirement for nylon base in formula system of the invention, can selected from common kind PA6, PA66, One of PA11, PA12, PA46, PA610, PA612, PAl010 etc. and semi-aromatic nylon PA6T and extraordinary nylon etc. Or at least two it is compound.It preferably is selected from least one of nylon 6, nylon66 fiber.
The reinforcement used in formula system of the invention is equally applicable to other types for the most common glass fibre Reinforcement, such as carbon fiber, silicon carbide ceramic fiber, aramid fiber.
Organic hypophosphites, the carbon forming agent used in formula system of the invention is compounded with polyphosphoric acid boric acid melamine salt Form compounding flame retardant.
Preferably:
Organic hypophosphites is selected from aluminum diethylphosphinate.
The carbon forming agent is selected from least one of zinc oxide, zinc borate, zinc stannate, basic zirconium phosphate.
Further preferably, based on raw material gross weight, the additional amount of the halogen-free flameproof compound system is 15~25%, described By weight percentage, raw material composition includes: halogen-free flameproof compound system
Aluminum diethylphosphinate 64~80%;
Polyphosphoric acid boric acid melamine salt 15~30%;
Carbon forming agent 5~8%.
Still further preferably, the additional amount of the halogen-free flameproof compound system is 20%, the halogen-free flameproof compound system By weight percentage, raw material composition includes:
Aluminum diethylphosphinate 67.5~77.5%;
Polyphosphoric acid boric acid melamine salt 15~25%;
Carbon forming agent 5~7.5%.
It is further preferred that the polyphosphoric acid boric acid melamine salt, m=3.1~3.9, the carbon left at 800 DEG C is higher, About 41.0~50.2%.
Preferably, the average grain diameter D 50 of the aluminum diethylphosphinate is 20~50 μm, polyphosphoric acid boric acid melamine Average grain diameter D50 be 20~50 μm, the average grain diameter D 50 of carbon forming agent is 20~50 μm.Three raw materials are all made of approximate partial size Range, it is ensured that powder uniformly mixes.
Above-mentioned halogen-free flame-retardant glass fiber enhancing nylon the preparation method comprises the following steps:
(1) organic secondary phosphine acid salt, polyphosphoric acid boric acid melamine salt are mixed with carbon forming agent by above-mentioned weight proportion It is even, obtain powder material;
(2) double screw extruder is used, substrate is added in hopper, glass is added from glass entrance, from powder charging aperture The powder material of step (1) preparation is added, starts host and feeder, extruding pelletization, obtains halogen-free flame-retardant glass fiber enhancement engineering Plastics.
Compared with prior art, the present invention has the advantage that
The invention discloses it is a kind of applied to halogen-free flame-retardant glass fiber enhancing nylon system in halogen-free flameproof compound system, by Novel bittern-free phosphorous-nitrogen expansion type flame retardant polyphosphoric acid boric acid melamine salt compounds composition with organic hypophosphites and carbon forming agent. The novel polyphosphoric acid boric acid melamine salt fire retardant have water absorption resistance can the high advantage of char yield under good, high temperature, then After compounding with the organic hypophosphites and carbon forming agent of special ratios, the fire-retardant effect of glass fiber enhanced nylon system can be significantly improved Rate has shorter burning time, can reach the flame-retardant standard of UL94-V0 (1.6mm), have both color inhibition and excellent mechanical property Energy.
Specific embodiment
Below in conjunction with specific embodiment, the present invention is furture elucidated.It should be understood that these embodiments are merely to illustrate this hair It is bright rather than limit the scope of the invention.In addition, it should also be understood that, after having read the content of the invention lectured, those skilled in the art Member can make various changes and modification to the present invention, and such equivalent forms are equally fallen within defined by the application the appended claims Range.
Embodiment 1
A. 500mL deionization is added into the 1000mL four-hole boiling flask equipped with blender, thermometer and reflux condensate device Water, 186g melamine, heat temperature raising is simultaneously stirred to 80 DEG C, then the phosphoric acid of 199g 85% is slowly added dropwise, and is added dropwise in about one hour Terminate.Then at 95 DEG C insulated and stirred 2 hours.Obtained slurry is filtered, is repeatedly washed with deionized water, is done at 120 DEG C It is dry, obtain 323.7g intermediate.
B. 1000mL deionization is added into the 2000mL four-hole boiling flask equipped with blender, thermometer and reflux condensate device Water, 27.1g boric acid, being heated to 80 DEG C is completely dissolved boric acid, and the 323.7g intermediate that step a is obtained is added, and keeps 80 DEG C temperature, is stirred to react 3 hours.Suspension is cooled down, is filtered, and repeatedly washed with deionized water, then at 120 DEG C It is dried to obtain 316.4g intermediate product.
C. 316.4g intermediate product obtained in step b is heat-treated 4h at a temperature of 330 DEG C, it is cooling after the completion of heat treatment Up to final product, weight 278.9g.
It carries out infrared spectroscopy respectively to final product manufactured in the present embodiment and elemental analysis test, infrared spectroscopy is mainly special It is as follows to levy peak: 1680cm-1Place is C=N stretching vibration peak;1622cm-1For N-H flexural vibrations peak;1245cm-1It is flexible for P=O Vibration peak, 1329cm-1For the stretching vibration peak of B-O;Elemental analysis is the results show that phosphorus content in product: 13.1%, boron content: 2.3%, nitrogen content: 35.5%, oxygen content: 25.0%;Contain the elements such as boron, phosphorus, nitrogen in polyphosphoric acid boric acid melamine, it was demonstrated that The structural formula of the final product is as follows, in formula, m=3.9.
Through thermal weight loss and solubility test, be lauched at 25 DEG C in solubility 0.06g/L, the carbon left at 800 DEG C is 41.0%.
Polyphosphoric acid boric acid melamine salt manufactured in the present embodiment is answered with aluminum diethylphosphinate and carbon forming agent zinc oxide With applied in glass fiber enhanced nylon 66, specific formula and flame retardant property are listed in the table below in 1.
Each raw material of (each raw material is by weight percentage) preparation is formulated by table 1 and is sufficiently dried, then in high-speed mixer Middle that each component is uniformly mixed, double screw extruder extruding pelletization prepares standard batten (thickness 1.6mm) on injection molding machine, surveys It tries flame retardant property (UL94), and records 5 test bars total burning times.
Comparative example 1
Compared with the preparation process of embodiment 1, step b is removed, intermediate prepared by step a is directly at 330 DEG C of warm 4h is managed, after tested, product is polyphosphoric acid melamine salt after cooling.
Polyphosphoric acid melamine salt prepared by this comparative example is compounded with aluminum diethylphosphinate with carbon forming agent zinc oxide and is answered For in glass fiber enhanced nylon 66, specific formula and flame retardant property to be listed in the table below in 1.
Comparative example 2
Compared with the preparation process of embodiment 1, step c, i.e., intermediate product (the i.e. phosphoric acid directly prepared step b are removed Boric acid melamine salt) with aluminum diethylphosphinate and carbon forming agent zinc oxide composite usage in glass fiber enhanced nylon 66, specifically Formula and flame retardant property are listed in the table below in 1.
Comparative example 3
The preparation process of polyphosphoric acid boric acid melamine salt is in the same manner as in Example 1, and difference is only that, in step a, first will 500mL deionized water is uniformly mixed with the phosphoric acid of 199g 85wt%, is slow added into 186g melamine.
After tested, the polyphosphoric acid boric acid melamine salt of this comparative example preparation, through thermal weight loss and solubility test, 25 Solubility 0.18g/L at DEG C, the carbon left at 800 DEG C is 39.2%.
Polyphosphoric acid boric acid melamine salt prepared by this comparative example is answered with aluminum diethylphosphinate and carbon forming agent zinc oxide With applied in glass fiber enhanced nylon 66, specific formula and flame retardant property are listed in the table below in 1.
Comparative example 4
The preparation process of polyphosphoric acid boric acid melamine salt is in the same manner as in Example 1, and difference is only that, in step b, is added 17.9g boric acid.
After tested, the polyphosphoric acid boric acid melamine salt of this comparative example preparation, m=6.3.It is surveyed through thermal weight loss and solubility Examination, the solubility 0.06g/L at 25 DEG C, the carbon left at 800 DEG C is 33.6%.
Polyphosphoric acid boric acid melamine salt prepared by this comparative example is answered with aluminum diethylphosphinate and carbon forming agent zinc oxide With applied in glass fiber enhanced nylon 66, specific formula and flame retardant property are listed in the table below in 1.
Comparative example 5
The preparation process of polyphosphoric acid boric acid melamine salt is in the same manner as in Example 1, and difference is only that, in step b, is added 36.9g boric acid.
After tested, the polyphosphoric acid boric acid melamine salt of this comparative example preparation, m=2.8.It is surveyed through thermal weight loss and solubility Examination, the solubility 0.17g/L at 25 DEG C, the carbon left at 800 DEG C is 49.2%.
Polyphosphoric acid boric acid melamine salt prepared by this comparative example is answered with aluminum diethylphosphinate and carbon forming agent zinc oxide With applied in glass fiber enhanced nylon 66, specific formula and flame retardant property are listed in the table below in 1.
Comparative example 6
Polyphosphoric acid boric acid melamine salt prepared by embodiment 1 only increases with aluminum diethylphosphinate composite usage in glass In strong nylon66 fiber, specific formula and flame retardant property are listed in the table below in 1.
Embodiment 2
A. 500mL deionization is added into the 1000mL four-hole boiling flask equipped with blender, thermometer and reflux condensate device Water, 186g melamine, heat temperature raising simultaneously stir to 60 DEG C, the phosphoric acid of 154g 85wt% are slowly added dropwise, is added dropwise in about one hour Terminate.Then at 80 DEG C of insulated and stirreds, reaction was completed within 1 hour, and obtained slurry is filtered, and is repeatedly washed with deionized water, Then dry at 120 DEG C, obtain 289.9g intermediate.
B. 800mL deionization is added into the 2000mL four-hole boiling flask equipped with blender, thermometer and reflux condensate device Water, is added 31.7g boric acid, heat temperature raising and stirring is completely dissolved boric acid, is continuously heating to 90 DEG C, is added what step a was obtained 289.9g intermediate is stirred to react 3.5h then in 100 DEG C of temperature.Suspension is cooled down, is filtered, and use deionized water Repeatedly washing, is then dried to obtain 289.5g intermediate product at 120 DEG C.
C. 289.5g intermediate product obtained in step b is heat-treated 2h at a temperature of 340 DEG C, it is cooling after the completion of heat treatment Obtain polyphosphoric acid boric acid melamine salt, product weight 242.8g.
After tested, polyphosphoric acid boric acid melamine salt manufactured in the present embodiment, m=3.2.It is surveyed through thermal weight loss and solubility Examination, the solubility 0.08g/L at 25 DEG C, the carbon left at 800 DEG C is 47.5%.
Polyphosphoric acid boric acid melamine salt manufactured in the present embodiment is answered with aluminum diethylphosphinate and carbon forming agent zinc borate With applied in glass fiber enhanced nylon 66, specific formula and flame retardant property are listed in the table below in 1.
Embodiment 3
A. 500mL deionization is added into the 1000mL four-hole boiling flask equipped with blender, thermometer and reflux condensate device Water, 186g melamine, heat temperature raising simultaneously stir to 100 DEG C, the phosphoric acid of 199g 85wt% are slowly added dropwise, drips in about one hour Add end.Then at 90 DEG C of insulated and stirreds, reaction was completed within 2 hours, and obtained slurry is filtered, and is repeatedly washed with deionized water It washs, it is then dry at 120 DEG C, obtain 332.1g intermediate.
B. 1000mL deionization is added into the 2000mL four-hole boiling flask equipped with blender, thermometer and reflux condensate device Water, 31.1g boric acid, heat temperature raising and stirring are completely dissolved boric acid, are continuously heating to 100 DEG C, are added what step a was obtained 332.1g intermediate keeps 92 DEG C of temperature, is stirred to react 3h.Suspension is cooled down, is filtered, and repeatedly washed with deionized water It washs, 313.9g intermediate product is then dried to obtain at 140 DEG C.
C. 313.9g intermediate product obtained in step b is heat-treated 3h at a temperature of 360 DEG C, it is cooling after the completion of heat treatment Up to product polyphosphoric acid boric acid melamine salt, product weight 259.9g.
After tested, polyphosphoric acid boric acid melamine salt manufactured in the present embodiment, m=3.1.It is surveyed through thermal weight loss and solubility Examination, the solubility 0.05g/L at 25 DEG C, the carbon left at 800 DEG C is 50.2%.
Polyphosphoric acid boric acid melamine salt manufactured in the present embodiment is answered with aluminum diethylphosphinate and carbon forming agent zinc stannate With applied in glass fiber enhanced nylon 66, specific formula and flame retardant property are listed in the table below in 1.
Embodiment 4
A. 500mL deionized water is added into the 1000mL four-hole boiling flask equipped with blender, thermometer and reflux condensing tube, 186g melamine, heating stirring are warming up to 80 DEG C, and the phosphoric acid of 161g85% is slowly added dropwise, and about 1h is dripped off, persistently overheating to 90 DEG C, and insulated and stirred 2h.Gained slurry is filtered, and is repeatedly washed with deionized water, it is then dry at 120 DEG C, it obtains 296.5g intermediate.
B. to equipped with electric mixer, thermometer and reflux condensing tube 3000mL four-hole boiling flask in be added 1400mL go from Sub- water, 25.6g boric acid, heat temperature raising and stirring are completely dissolved boric acid, are continuously heating to 80 DEG C, are added what step a was obtained 296.5g intermediate keeps 85 DEG C of temperature, is stirred to react 4.5h.Suspension is cooled down, is filtered, and multiple with deionized water Washing, is then dried to obtain 285.4g intermediate product at 120 DEG C.
C. 285.4g intermediate product obtained in step b is heat-treated 2h at a temperature of 350 DEG C, it is cooling after the completion of heat treatment Up to product polyphosphoric acid boric acid melamine salt, product weight 238.1g.
After tested, polyphosphoric acid boric acid melamine salt manufactured in the present embodiment, m=3.9.It is surveyed through thermal weight loss and solubility Examination, the solubility 0.05g/L at 25 DEG C, the carbon left at 800 DEG C is 43.9%.
Polyphosphoric acid boric acid melamine salt manufactured in the present embodiment is answered with aluminum diethylphosphinate and carbon forming agent basic zirconium phosphate With applied in glass fiber enhanced nylon 66, specific formula and flame retardant property are listed in Table 1 below.
Table 1
Raw material composition Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
PA66 50 50 50 50
Glass 30 30 30 30
Polyphosphoric acid boric acid melamine salt 4 3 5 4.5
Aluminum diethylphosphinate 14.5 15.5 13.5 14.5
Zinc oxide 1.5 / / /
Zinc borate / 1.5 / /
Zinc stannate / / 1.5 /
Basic zirconium phosphate / / / 1.0
Anti-flammability (UL94) V-0 V-0 V-0 V-0
Solubility (g/L) 0.06 0.08 0.05 0.05
Continued 1

Claims (10)

1. a kind of halogen-free flame-retardant glass fiber enhances nylon, which is characterized in that by weight percentage, raw material composition includes:
Nylon 30~60%;
Glass fibre 20~40%;
Halogen-free flameproof compound system 10~30%;
Wherein, the halogen-free flameproof compound system, by weight percentage, raw material composition includes:
Organic hypophosphites 60~85%;
Polyphosphoric acid boric acid melamine salt 13~35%;
Carbon forming agent 2~8%.
The polyphosphoric acid boric acid melamine salt, shown in structural formula such as following formula (I):
In formula, m is the molar ratio of polyphosphoric acid melamine and two structural unit of boric acid, m=3~6.
2. halogen-free flame-retardant glass fiber according to claim 1 enhances nylon, which is characterized in that the nylon is selected from nylon 6, Buddhist nun At least one of dragon 66.
3. halogen-free flame-retardant glass fiber according to claim 1 enhances nylon, which is characterized in that organic hypophosphites is selected from Aluminum diethylphosphinate.
4. halogen-free flame-retardant glass fiber according to claim 1 enhances nylon, which is characterized in that the polyphosphoric acid boric acid melamine The preparation process of amine salt is as follows:
A. melamine is dispersed in water, is mixed after being warming up to 60~80 DEG C with phosphoric acid, obtained after 70~100 DEG C of insulation reactions Intermediate;
B. boric acid is mixed with water, being warming up to 60~80 DEG C is completely dissolved boric acid, then mixes with the intermediate of step a preparation, 80~100 DEG C are continuously heating to, insulation reaction obtains intermediate product;
C. intermediate product prepared by step b is heat-treated to get the polyphosphoric acid boric acid melamine at 300~360 DEG C Amine salt.
5. halogen-free flame-retardant glass fiber according to claim 4 enhances nylon, which is characterized in that in step a:
The mass ratio of the melamine and water is 1:2.5~5.0;
The mass ratio of the melamine and phosphoric acid is 1.1~1.42:1.
6. halogen-free flame-retardant glass fiber according to claim 4 enhances nylon, which is characterized in that in step b:
The mass ratio of the boric acid and water is 1:25~55;
The mass ratio of the intermediate and boric acid is 9~12:1.
7. halogen-free flame-retardant glass fiber according to claim 4 enhances nylon, which is characterized in that in step c, the heat treatment temperature Degree is 330~360 DEG C.
8. halogen-free flame-retardant glass fiber according to claim 1 enhances nylon, which is characterized in that the carbon forming agent is selected from oxidation At least one of zinc, zinc borate, zinc stannate, basic zirconium phosphate.
9. any halogen-free flame-retardant glass fiber enhances nylon according to claim 1~8, which is characterized in that the halogen-free flameproof The additional amount of compound system is 15~25%, and by weight percentage, the raw material composition of halogen-free flameproof compound system includes:
Aluminum diethylphosphinate 64~80%;
Polyphosphoric acid boric acid melamine salt 15~30%;
Carbon forming agent 5~8%.
10. halogen-free flame-retardant glass fiber according to claim 9 enhances nylon, which is characterized in that the polyphosphoric acid boric acid trimerization Cyanamide salt, m=3.1~3.9 in structural formula.
CN201811546453.9A 2018-12-18 2018-12-18 Halogen-free flame-retardant glass fiber reinforced nylon Active CN109627758B (en)

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