CN109627573A - A kind of low-gravity V0 grades of flame-retardant polypropylene composite materials and preparation method thereof - Google Patents

A kind of low-gravity V0 grades of flame-retardant polypropylene composite materials and preparation method thereof Download PDF

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CN109627573A
CN109627573A CN201811394395.2A CN201811394395A CN109627573A CN 109627573 A CN109627573 A CN 109627573A CN 201811394395 A CN201811394395 A CN 201811394395A CN 109627573 A CN109627573 A CN 109627573A
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flame
grades
parts
gravity
low
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范木良
安峰
申应军
李凡
文超
赵海波
王辉
廖登雄
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Jinyoung Xiamen Advanced Materials Technology Co Ltd
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    • C08J9/00Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
    • C08J9/32Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof from compositions containing microballoons, e.g. syntactic foams
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    • C08J2323/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/10Homopolymers or copolymers of propene
    • C08J2323/12Polypropene
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    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/02Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2423/04Homopolymers or copolymers of ethene
    • C08J2423/08Copolymers of ethene
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2423/00Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2423/26Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment
    • C08J2423/28Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers modified by chemical after-treatment by reaction with halogens or halogen-containing compounds
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/2224Magnesium hydroxide
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
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    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K3/2279Oxides; Hydroxides of metals of antimony
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
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    • C08K5/03Halogenated hydrocarbons aromatic, e.g. C6H5-CH2-Cl
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    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/524Esters of phosphorous acids, e.g. of H3PO3
    • C08K5/526Esters of phosphorous acids, e.g. of H3PO3 with hydroxyaryl compounds

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Abstract

The present invention relates to the modified fields of polypropylene material, in particular to a kind of low-gravity V0 grades of flame-retardant polypropylene composite materials and preparation method thereof, and wherein composite material includes the raw material composition of following parts by weight: 35-55 parts of polypropylene;4-6 parts of toughener;8-39 parts of composite flame-retardant agent;3-5 parts of antimony oxide;It is 5-8 parts mineral-filled;1-8 parts of inflatable balloon;0.2-0.5 parts of antioxidant;0.6-1 parts of lubricant;Wherein, the composite flame-retardant agent is that haloflex, decabromodiphenylethane and metal hydroxides mix;The metal hydroxides includes the mixing of one or both of hydroxide magnesium hydroxide or aluminium hydroxide.V0 grades of flame-retardant polypropylene composite materials of low-gravity can be made under the premise of reaching same flame retardant property in composite material provided by the invention;Composite material provided by the invention provides more, more flexible light use selection when doing product design for household electrical appliance and field of electronics personnel, has important practical application value.

Description

A kind of low-gravity V0 grades of flame-retardant polypropylene composite materials and preparation method thereof
Technical field
The present invention relates to the modified field of polypropylene material, in particular to a kind of low-gravity V0 grades of flame-retardant polypropylene composite materials And preparation method thereof.
Background technique
Polypropylene is widely used in vapour due to facilitating with excellent mechanical performance, the small light weight of density, processing The fields such as vehicle, household electrical appliances, electronic apparatus industry, however polypropylene oxygen index (OI) is low, only 18% or so, it is easy to it burns, inflammability Limit its application on electric equipment products, it is therefore desirable to do to polypropylene material flame-retardant modified.UL94-V0 grades are higher The flame retardant property of rank prepares the fire retardant that V0 grades of flame-retardant polypropylene composite materials need to be added larger proportion in formula, leads to Normal ratio is 20% or more, and fire retardant density is big more than polypropylene, therefore final V0 grades of polypropylene flame redardant composite woods obtained Expect that density is larger, the product of final injection molding is also than heavier.
Chinese patent CN201210158873 is using decabromodiphenylethane and three oxidations, two ladder and the composite modified system of zinc borate Standby V0 grades of flame-retardant polypropylene composite materials, 20% or more fire retardant accounting, and a certain proportion of mineral are also added in formula Filling, so that material final densities are 1.36, it is more much larger than virgin pp;Chinese patent CN201310363074 uses polyphosphoric acid The compound flame retardants modified polypropene such as ammonium, melamine or melamine polyphosphate, pentaerythrite prepares V0 grades of halogen-free flameproof PP composite material, relative to there is halogen bromine antimony compound system, the density of V0 grades of flame-retardant polypropylene composite materials of Halogen has centainly It reduces, but halogen-free flame retardants is mostly polarity, insufficient with nonpolar acrylic resin compatibility, there are precipitation risks;China Patent CN201610192809 compounds V0 grades of flame-retardant polypropylenes of preparation with three oxidations, two ladder using eight bromine bis-phenol ethers or eight bromine bisphenol S ethers Alkene composite material, relative to decabromodiphenylethane and the terraced compound system of three oxidation two, the additive amount phase of this eight bromines bis-phenol ethers type To less, final V0 grades of flame-retardant polypropylene composite material density obtained are relatively low, but due to eight bromine bis-phenol ethers or eight bromines Bisphenol S ether and polypropylene compatible are bad, can there are problems that precipitation by use for a long time, and the generation that problem is precipitated will be led It causes the whiting of product surface bloom and Flame Retardancy can be decreased also.
Summary of the invention
To solve the problems in above-mentioned background technique, the present invention provides a kind of low-gravity V0 grades of polypropylene flame redardant composite woods Material, the raw material composition including following parts by weight:
Further, the composite flame-retardant agent be haloflex, decabromodiphenylethane and metal hydroxides mixing and At;The metal hydroxides includes the mixing of one or both of hydroxide magnesium hydroxide or aluminium hydroxide.
Further, in the composite flame-retardant agent, haloflex is 3-11 parts;Decabromodiphenylethane is 14-18 parts;Gold Belonging to hydroxide is 5-10 parts.
Further, the grafting rate of chlorine is 35%-36% in the haloflex;
Polyethylene is grafted using chlorine, the anti-flammability of composite material can be further increased, and chlorinity is excessively high, again Difficulty can be caused to the production and processing of haloflex, and the performance of composite material also can be unstable, therefore by chlorine in this programme Content is limited to 35%-36%.
Further, the inflatable balloon is made of the shell of thermoplastic resin and the low boiling point hydrocarbon of Nei Bao;It is described swollen Swollen bead is made of the kernel of packet calcium bicarbonate in the shell of thermoplastic resin, the thickness of the shell of the inflatable balloon with it is interior The diameter ratio of core is 1:1-3:1;The shell is acrylic copolymer or acrylic acid series copolymer;
In the present solution, using the shell and Nei Bao calcium bicarbonate of thermoplastic resin as inflatable balloon;When heated, bicarbonate Calcium carbon dioxide gas, while hollow volume is generated, can achieve the effect of expansion to increase volume reduces density, separately Outer that serious burning once occurs, the carbon dioxide of release may also reach up fire-retardant effect.
Further, the toughener is mixed for one or both of ethylene-octene copolymer or ethylene-butene copolymer It closes.
Further, described mineral-filled for one of talcum powder, barium sulfate, calcium carbonate, wollastonite or a variety of mixing.
Further, the antioxidant is in Hinered phenols antioxidant, sulphur ester antioxidant and sub- acid ester salt kind antioxidant One or more mixing.
Further, the lubricant be N, N '-ethylene bis stearamide, polyethylene wax, polypropylene wax, calcium stearate, One of zinc stearate and barium stearate or a variety of mixing.
The present invention also provides a kind of preparation methods of low-gravity V0 grades of flame-retardant polypropylene composite materials, comprising the following steps:
Step a, polypropylene, toughener, antimony oxide, antimony oxide, mineral-filled, swollen is weighed by weight percentage Swollen bead, antioxidant, lubricant;
Step b, all materials in step a are added to progress high-speed stirred in high-speed mixer to be uniformly mixed, are obtained pre- Mixing;
Step c, parallel double-screw extruder is added from main feeding hopper in the premix for obtaining step b, makes all components object Material carries out shear melting blending extrusion in parallel double-screw extruder, and wherein double screw extruder processing temperature is 170-230 ℃;
Step d, cooling, the dry, pelletizing by the material strip come out through parallel double-screw extruder mouth mold, obtains V0 grades of low-gravity Flame-retardant polypropylene composite material.
The present invention provides low-gravity V0 grades of flame-retardant polypropylene composite material compared with prior art, has effect below Fruit:
The present invention uses inflatable balloon because expanded by heating generates hollow volume, and utilizes the lesser haloflex of density Fire retardant and the metal hydroxide combustion inhibitor compounding part substitution biggish decabromodiphenylethane fire retardant of density, it is same reaching Under the premise of flame retardant property, low-gravity V0 grades of flame-retardant polypropylene composite material is made;And the antimony oxide and halogen system used Fire retardant and with it is heated when will form halide SbX3With oxyhalide SbOX3, these halide in solid-state or can be volatilized into gas State.When halide is in solid-state, it is covered on synthetic surfaces and can completely cuts off air and play fire retardation;Halide is volatilized into gaseous state When the gas halide that can absorb heat cooling effect, while volatilize can play isolation air and absorb combustion reaction living radical, To play the role of inhibiting combustion process;In addition, the fire retardant used in this patent and acrylic resin compatibility are good, because Without there is precipitation.
Composite material provided by the invention provides more for household electrical appliance and field of electronics personnel when doing product design More, more flexible light use selection, has important practical application value.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention In technical solution be clearly and completely described, it is clear that described embodiments are some of the embodiments of the present invention, without It is whole embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not before making creative work Every other embodiment obtained is put, shall fall within the protection scope of the present invention.
The present invention also provides as following formula and the embodiment of preparation method:
Embodiment 1
48.2 parts of polypropylene PPZ30S, 6 parts of toughener POE8200,5 parts of antimony oxide, mineral-filled talcum powder 8 Part, 1 part of inflatable balloon, 0.1 part of antioxidant 1010,0.1 part of irgasfos 168,0.3 part of lubricant stearic acid calcium, lubricant are hard 0.3 part of resin acid barium;Composite flame-retardant agent: 8 parts of CPE2135,15 parts of RDT-3,8 parts of magnesium hydroxide;
Corresponding raw material is weighed by above-mentioned parts by weight;
Later, all materials are added to progress high-speed stirred in high-speed mixer to be uniformly mixed, obtain premix;
Parallel double-screw extruder is added from main feeding hopper in obtained premix again, makes all components material parallel double Shear melting blending extrusion is carried out in screw extruder, wherein double screw extruder processing temperature is 160 DEG C of an area, two areas 170 DEG C, 180 DEG C of 3rd area, 180 DEG C of 4th area, 180 DEG C of 5th area, 180 DEG C of 6th area, 180 DEG C of 7th area, 180 DEG C of 8th area, 180 DEG C of 9th area, tenth area 180 DEG C, 200 DEG C of head;
Finally cooling, the dry, pelletizing by the material strip come out through parallel double-screw extruder mouth mold, obtains V0 grades of low-gravity resistances Fire PP composite material.
Embodiment 2
43.2 parts of polypropylene PPZ30S, 6 parts of toughener POE8200,5 parts of antimony oxide, mineral-filled talcum powder 8 Part, 8 parts of inflatable balloon, 0.1 part of antioxidant 1010,0.1 part of irgasfos 168,0.3 part of lubricant stearic acid calcium, lubricant are hard 0.3 part of resin acid barium;Composite flame-retardant agent: 8 parts of CPE2135,16 parts of RDT-3,8 parts of magnesium hydroxide;
Corresponding raw material is weighed by above-mentioned parts by weight;
Later, all materials are added to progress high-speed stirred in high-speed mixer to be uniformly mixed, obtain premix;
Parallel double-screw extruder is added from main feeding hopper in obtained premix again, makes all components material parallel double Shear melting blending extrusion is carried out in screw extruder, wherein double screw extruder processing temperature is 160 DEG C of an area, two areas 170 DEG C, 180 DEG C of 3rd area, 180 DEG C of 4th area, 180 DEG C of 5th area, 180 DEG C of 6th area, 180 DEG C of 7th area, 180 DEG C of 8th area, 180 DEG C of 9th area, tenth area 180 DEG C, 200 DEG C of head;
Finally cooling, the dry, pelletizing by the material strip come out through parallel double-screw extruder mouth mold, obtains V0 grades of low-gravity resistances Fire PP composite material.
Embodiment 3
47.2 parts of polypropylene PPZ30S, 6 parts of toughener POE8200,5 parts of antimony oxide, mineral-filled talcum powder 8 Part, 4 parts of inflatable balloon, 0.1 part of antioxidant 1010,0.1 part of irgasfos 168,0.3 part of lubricant stearic acid calcium, lubricant are hard 0.3 part of resin acid barium;Composite flame-retardant agent: 3 parts of CPE2135,18 parts of RDT-3,8 parts of magnesium hydroxide;
Corresponding raw material is weighed by above-mentioned parts by weight;
Later, all materials are added to progress high-speed stirred in high-speed mixer to be uniformly mixed, obtain premix;
Parallel double-screw extruder is added from main feeding hopper in obtained premix again, makes all components material parallel double Shear melting blending extrusion is carried out in screw extruder, wherein double screw extruder processing temperature is 160 DEG C of an area, two areas 170 DEG C, 180 DEG C of 3rd area, 180 DEG C of 4th area, 180 DEG C of 5th area, 180 DEG C of 6th area, 180 DEG C of 7th area, 180 DEG C of 8th area, 180 DEG C of 9th area, tenth area 180 DEG C, 200 DEG C of head;
Finally cooling, the dry, pelletizing by the material strip come out through parallel double-screw extruder mouth mold, obtains V0 grades of low-gravity resistances Fire PP composite material.
Embodiment 4
42.2 parts of polypropylene PPZ30S, 6 parts of toughener POE8200,4 parts of antimony oxide, mineral-filled talcum powder 8 Part, 4 parts of inflatable balloon, 0.1 part of antioxidant 1010,0.1 part of irgasfos 168,0.3 part of lubricant stearic acid calcium, lubricant are hard 0.3 part of resin acid barium, composite flame-retardant agent: 11 parts of CPE2135,14 parts of RDT-3,10 parts of magnesium hydroxide;
Corresponding raw material is weighed by above-mentioned parts by weight;
Later, all materials are added to progress high-speed stirred in high-speed mixer to be uniformly mixed, obtain premix;
Parallel double-screw extruder is added from main feeding hopper in obtained premix again, makes all components material parallel double Shear melting blending extrusion is carried out in screw extruder, wherein double screw extruder processing temperature is 160 DEG C of an area, two areas 170 DEG C, 180 DEG C of 3rd area, 180 DEG C of 4th area, 180 DEG C of 5th area, 180 DEG C of 6th area, 180 DEG C of 7th area, 180 DEG C of 8th area, 180 DEG C of 9th area, tenth area 180 DEG C, 200 DEG C of head;
Finally cooling, the dry, pelletizing by the material strip come out through parallel double-screw extruder mouth mold, obtains V0 grades of low-gravity resistances Fire PP composite material.
Comparative example 1
The composition of raw materials and preparation method and embodiment 4 that comparative example 1 uses are almost the same, and it is small that difference is to be added without expansion Ball.
Detect sample to be tested needed for each embodiment and comparative example is made, detected as follows: density, is hanged at yield strength Arm beam notch impact strength, UL-94 are fire-retardant, and specific detection method reference standard detection, details are not described herein again, and testing result is as follows Shown in table:
Table 1
Composite material provided by the invention is still able to maintain low-down under the premise of equally reaching VO grades of flame retardant properties Density;And as it can be seen from table 1 with inflatable balloon adding proportion raising, density of material is also with reduction, this is because material Material is internal to be obtained by inflatable balloon because the volume that expanded by heating generates increases;And comparative example 1 does not add inflatable balloon, then material Material is internal to there is no the hollow volume that microballoon increases by expansion, and composite density obviously becomes larger.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (10)

1. a kind of low-gravity V0 grades of flame-retardant polypropylene composite materials, which is characterized in that the raw material composition including following parts by weight:
2. low-gravity V0 grades of flame-retardant polypropylene composite materials according to claim 1, which is characterized in that the composite flame-proof Agent is that haloflex, decabromodiphenylethane and metal hydroxides mix;The metal hydroxides includes hydroxide The mixing of one or both of magnesium hydroxide or aluminium hydroxide.
3. low-gravity V0 grades of flame-retardant polypropylene composite materials according to claim 1, which is characterized in that the composite flame-proof In agent, haloflex is 3-11 parts;Decabromodiphenylethane is 14-18 parts;Metal hydroxides is 5-10 parts.
4. low-gravity V0 grades of flame-retardant polypropylene composite materials according to claim 3, it is characterised in that: the chlorinated polyethylene The grafting rate of chlorine is 35%-36% in alkene.
5. low-gravity V0 grades of flame-retardant polypropylene composite materials according to claim 1, it is characterised in that: the inflatable balloon It is made of the shell of thermoplastic resin and the low boiling point hydrocarbon of Nei Bao;The inflatable balloon is by packet carbon in the shell of thermoplastic resin The kernel of sour hydrogen calcium forms, and the thickness of the shell of the inflatable balloon and the diameter ratio of kernel are 1:1-3:1;The shell is Acrylic copolymer or acrylic acid series copolymer.
6. low-gravity V0 grades of flame-retardant polypropylene composite materials according to claim 1, it is characterised in that: the toughener is The mixing of one or both of ethylene-octene copolymer or ethylene-butene copolymer.
7. low-gravity V0 grades of flame-retardant polypropylene composite materials according to claim 1, it is characterised in that: described mineral-filled For one of talcum powder, barium sulfate, calcium carbonate, wollastonite or a variety of mixing.
8. low-gravity V0 grades of flame-retardant polypropylene composite materials according to claim 1, it is characterised in that: the antioxidant is One of Hinered phenols antioxidant, sulphur ester antioxidant and sub- acid ester salt kind antioxidant or a variety of mixing.
9. low-gravity V0 grades of flame-retardant polypropylene composite materials according to claim 1, it is characterised in that: the lubricant is One of N, N '-ethylene bis stearamide, polyethylene wax, polypropylene wax, calcium stearate, zinc stearate and barium stearate are more Kind mixing.
10. the preparation method of any one of -9 low-gravity V0 grades of flame-retardant polypropylene composite materials according to claim 1, feature It is, comprising the following steps:
Step a, weigh by weight percentage polypropylene, toughener, antimony oxide, antimony oxide, it is mineral-filled, expansion it is small Ball, antioxidant, lubricant;
Step b, all materials in step a are added to progress high-speed stirred in high-speed mixer to be uniformly mixed, obtain premix;
Step c, parallel double-screw extruder is added from main feeding hopper in the premix for obtaining step b, and all components material is made to exist Shear melting blending extrusion is carried out in parallel double-screw extruder, wherein double screw extruder processing temperature is 170-230 DEG C;
Step d, the material strip that will be come out through parallel double-screw extruder mouth mold is cooling, dry, pelletizing, obtain V0 grades of low-gravity it is fire-retardant PP composite material.
CN201811394395.2A 2018-11-21 2018-11-21 A kind of low-gravity V0 grades of flame-retardant polypropylene composite materials and preparation method thereof Pending CN109627573A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110078997A (en) * 2019-04-30 2019-08-02 金旸(厦门)新材料科技有限公司 A kind of dual anti-PP Pipe Compound and preparation method thereof of mining thin-walled polyethylene pipe
CN114316423A (en) * 2020-09-27 2022-04-12 合肥杰事杰新材料股份有限公司 High-strength environment-friendly flame-retardant polypropylene composite material and preparation method thereof

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