CN109627034A - A kind of preparation of high thermal conductivity C/C composite material - Google Patents

A kind of preparation of high thermal conductivity C/C composite material Download PDF

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CN109627034A
CN109627034A CN201710926532.1A CN201710926532A CN109627034A CN 109627034 A CN109627034 A CN 109627034A CN 201710926532 A CN201710926532 A CN 201710926532A CN 109627034 A CN109627034 A CN 109627034A
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thermal conductivity
composite material
high thermal
band
carbon filament
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马兆昆
张姗姗
索勋
宋怀河
曹瑞雄
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Beijing University of Chemical Technology
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Beijing University of Chemical Technology
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/71Ceramic products containing macroscopic reinforcing agents
    • C04B35/78Ceramic products containing macroscopic reinforcing agents containing non-metallic materials
    • C04B35/80Fibres, filaments, whiskers, platelets, or the like
    • C04B35/83Carbon fibres in a carbon matrix
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/52Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbon, e.g. graphite
    • C04B35/522Graphite
    • C04B35/806
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    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/96Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • C04B2235/9607Thermal properties, e.g. thermal expansion coefficient

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Abstract

The invention discloses a kind of band-like carbon filaments of high thermal conductivity to enhance asphaltic base C/C composite material and preparation method.Using band-like carbon filament as reinforcement, dipping agent bitumen is press-formed as carbon matrix through moulding press, is repeatedly impregnated/is carbonized, and the high thermal conductivity C/C composite material of band-like carbon filament enhancing is finally finally made by high temperature graphitization again.Compared with high thermal conductivity Mesophase Pitch-based Carbon Fibers, not only length direction thermal conductivity is high (up to 600-1800W/m.K) for the high thermal conductivity carbon filament that the present invention uses, but also cost is relatively low.Therefore the cost of high thermal conductivity C/C composite material can be effectively reduced, and improves its thermal conductivity.The C/C composite material made from high thermal conductivity carbon filament, according to the difference of volume fraction, thermal conductivity can adjust between 300-1000W/m.K, bending strength >=5MPa.Method provided by the invention is easy to operate, at low cost, and not only heating conduction is good for prepared high thermal conductivity C/C composite material, and has excellent electric conductivity.

Description

A kind of preparation of high thermal conductivity C/C composite material
Technical field
The present invention relates to high thermal conductivity C/C technical field of composite materials, and in particular to a kind of band-like carbon filament enhancing of high thermal conductivity The preparation method of asphaltic base C/C composite material.
Background technique
Advanced composite material is closed extensively due to having many advantages, such as specific strength, specific modulus height, endurance, anisotropy Note and application.Wherein, C/C composite material, that is, carbon fiber reinforced carbon matrix composite, it is not only excellent with general composite material It is anisotropic can, more have concurrently density is low, thermal shock resistance is high, Burning corrosion resistance can it is good, thermal expansion coefficient is small, highly conductive, high thermal conductivity etc. one Serial excellent properties.Especially its intensity as the temperature rises, will not only reduce and be also possible to increase instead, be all known The best material of heat-resisting quantity in material.Therefore C/C composite material since the advent of the world is rapidly developed and is widely applied, It is widely used in the high-tech areas such as nuclear energy, aerospace, industrial manufacture, biomedicine.
In recent years, with the fast development of science and technology, heat dissipation becomes the key technology of many fields development.Such as with big The continuous promotion and the raising of electronic component integration degree of the electrical installations performance such as type computer and laptop, unit The calorific value of volume electronic device increases rapidly, and the heat that system generates increases severely.In order to guarantee the normal of equipment and stablize fortune Row, needs to distribute the heat of generation in time.The continuous development of aeronautical and space technology simultaneously, various New Equipments such as satellite, airship And the requirement to system thermal management and complement heat conduction such as near space vehicle is higher and higher, thermal control, thermal balance in system Ability has decisive impact the performance of all kinds of aircraft.Therefore, has high thermal conductivity, low-density, more much lower than metal Thermal expansion coefficient and good high-temperature mechanical property the advantages that C/C composite material become most with prospects in recent years one Class Heat Conduction Material.But since the preparation process of C/C composite material is complicated, equipment operation is difficult, cause the production cycle it is long, at This is higher, and especially high thermal conductivity Carbon fibe is all the time as the enhancing for improving the C/C composite material capacity of heat transmission and mechanical property The problems such as body, there are at high cost, thermal conductivity is lower, and braiding is difficult, thus greatly limit high thermal conductivity C/C composite material into The development of one step and application.
Therefore how to further increase the thermal conductivity of C/C composite material, reduce preparation cost, energy consumption and preparation process complexity Degree, and expansion application field become current problem to be solved.
In order to prepare the more excellent high thermal conductivity C/C composite material of performance, for many years both at home and abroad outstanding scholar mainly from The influence factors such as carbon matrix, Carbon fibe type and the structure of influence high thermal conductivity C/C composite material thermal conductivity, which are set out, to be studied, such as Patent CN102690125A describes a kind of highly directional high thermal conductivity C/C composite material and preparation method, and technical solution is: adopting It is raw material with the band-like Mesophase Pitch Fiberss in big section, carries out oxidation stability;Band-like interphase after oxidative stabilization again The uniform coated with adhesive in the surface of pitch fibers, binder are 4~20wt% of raw material;It then will be band-like after coated with adhesive Mesophase Pitch Fiberss are unidirectionally laid in hot-forming in mold;Finally carry out 1000~1600 DEG C of carbonizations and 2800~3100 DEG C Highly directional high thermal conductivity C/C composite material is finally made in graphitization processing.Hot-forming temperature is 300~700 in this patent DEG C, hot pressing pressure is 5~20Mpa, heat-insulation pressure keeping 1~for 24 hours.Although the invention preparation process is simple, cost is relatively low, repeatability It is good, it is with short production cycle, but there are thermal conductivity is relatively low, the disadvantages of the high requirements on the equipment.
Patent CN103408315A describes a kind of high thermal conductivity C/C composite material and its preparation process, it is with high thermal conductivity Mesophase Pitch-based Carbon Fibers cloth is XY to reinforcement, and high mould Carbon fibe is Z-direction reinforcing fiber, is prepared by carbon cloth puncture technique Three-dimensional high thermal conductivity carbon fabric;Then using mesophase pitch as matrix precursor, three-dimensional height is led by dipping/carbonization technology Hot carbon fabric carries out densification;It finally carries out 2800 DEG C or more high temperature graphitizations to the material of acquisition to handle, finally Three-dimensional intermediate phase pitch-based high thermal conductivity C/C composite material is obtained, which substantially increases the thermal conductivity of C/C composite material Rate, modulus and dimensional stability, material XY can achieve 360W//m.K to thermal conductivity highest, but there are Carbon fibes for the invention The disadvantages of establishment is difficult, preparation process is complicated.
The shortcomings that in view of the factor and high thermal conductivity Carbon fibe for influencing high thermal conductivity C/C composite material thermal conductivity as reinforcement, The present invention will introduce a kind of high thermal conductivity C/C composite material prepared using high thermal conductivity carbon filament as reinforcement.
The band-like carbon filament of high thermal conductivity is that a kind of new material for having very much development and application prospect, especially its thermal conductivity are high (long The thermal conductivity in direction is spent up to 600-1800W/m.K), Du≤4 μm Hou, tensile strength > 5Mpa, and cost is relatively low, this undoubtedly exists Raising C/C composite material thermal conductivity, reduction energy consumption and save the cost etc. play the role of very big.But band-like carbon filament exists by force Lower disadvantage is spent, and the carbon matrix that pitch is converted to can just make up this disadvantage.
Compared with other matrix precursors, pitch is with resourceful, cheap, phosphorus content is high, good fluidity, Yi Shi The advantages that inkization, is often used as the matrix precursor of C/C composite material.The present invention will be band-like with above-mentioned novel high thermal conductivity Carbon filament is reinforcement, and pitch is carbon matrix, prepares the C/C composite material with higher heat-conductivity.
Summary of the invention
In order to solve present in high thermal conductivity C/C composite material at this stage it is at high cost, the period is long, thermal conductivity is relatively low Problem leads high thermal conductivity carbon filament instead of Carbon fibe the present invention provides a kind of as the reinforcement of C/C composite material to prepare height The preparation process of hot C/C composite material, with this technique be made thermal conductivity is higher, preparation process is simple, low-cost C/C is compound Material.
The technical solution for realizing the object of the invention is a kind of system of band-like high thermal conductivity carbon filament enhancing asphaltic base C/C composite material Preparation Method, preparation process flow as shown in Figure 1, specific steps are as follows:
(1) it takes a certain amount of band-like carbon filament of pretreatment to be added in asphalt impregnant to impregnate, the carbon filament for impregnating pitch is placed in Unidirectional laying is carried out in mold, and then the mold for completing band-like carbon filament is placed in moulding press and is pressed and molded;
(2) sample after molding is placed in carbide furnace and carries out high temperature cabonization, obtain C/C composite material;
(3) dipping of C/C composite material, the C/C composite material after carbonization will carry out vacuumizing dipping;
(4) (2), (3) step 4~10 time are repeated;
(5) dipping/carbonization 4~10 times C/C composite materials are subjected to high temperature graphitization processing.
The molding of sample is carried out in moulding press in above-mentioned steps (1), and molding temperature is 90~150 DEG C, and pressure is 0.3~1.5Mpa, pressure maintaining certain time wait for sample formation.
The high thermal conductivity C/C composite material, the Carbonization Conditions of sample in above-mentioned steps (2) are as follows: with certain heating rate Be warming up to 800 ~ 1800 DEG C, then keep the temperature 1~3h or so at this temperature, finally naturally cool to room temperature, from heating, keep the temperature to Cooling is all to carry out under inert gas protection.
Vacuumizing dipping involved in above-mentioned steps (3) is carried out in vacuum drying oven, concrete operation step are as follows: will be carbonized Sample afterwards is put in asphalt powder, is subsequently placed in vacuum drying oven and is preheated, and when pitch softening, starts to vacuumize, 90 ~ Vacuum impregnation for a period of time, finally naturally cools to room temperature under vacuum conditions at 180 DEG C.
The graphitization of sample carries out under inert gas protection in above-mentioned steps (5), with the heating of certain heating rate Heat preservation a period of time when to 2300~3000 DEG C, then cooled to room temperature.
Detailed description of the invention
Fig. 1: the preparation technology flow chart of the band-like carbon filament enhancing asphaltic base C/C composite material of high thermal conductivity.
Specific embodiment
In order to better understand the present invention, it further illustrates combined with specific embodiments below, but the present invention is not limited to Following embodiment.
Embodiment 1:
(1) a certain amount of band-like carbon filament of pretreated high thermal conductivity is placed in pitch and is impregnated, the band-like carbon filament of pitch will be impregnated It is placed in mold and carries out unidirectional laying, the sample completed is placed in moulding press, temperature is first risen to 120 DEG C, then carry out again Pressurization, when pressure rises to 0.5Mpa pressure maintaining certain time, to sample formation;
(2) sample molding in step (1) is taken out, is placed in carbide furnace and is carbonized, first vacuumized before carbonization, then Xu Xu is passed through inert gas, concurrently sets heating rate to 1000 DEG C, then keeps the temperature 1.5h at this temperature, finally naturally cool to Room temperature is all to carry out under inert gas protection from heating, heat preservation to cooling;
(3) sample being carbonized in step (2) taking-up is put in vacuum drying oven and vacuumizes dipping, specific steps are as follows: will be carbonized The sample crossed is put in asphalt powder, is subsequently placed in vacuum drying oven and is preheated, and when pitch softening, starts to vacuumize, at 120 DEG C When vacuum impregnation for a period of time, finally naturally cool to room temperature under vacuum conditions;
(4) step (2), (3) are repeated 10 times again.Enhance asphaltic base C/C composite material up to band-like carbon filament;
(5) dipping in step (4)/be carbonized 10 times samples are subjected to high temperature graphitization processing, specific steps are as follows: put sample Enter in graphitizing furnace, first vacuumize, then pass to inert gas, set heating rate and be warming up to 2300 DEG C, at this temperature Heat preservation a period of time, then cooled to room temperature, all carries out under inert gas protection from heating, heat preservation to cooling.
The density of the high thermal conductivity C/C composite material prepared by the above process is 1.46g/cm3, high thermal conductivity carbon filament volume point Number is 30%, and resistivity is 17.7m cm, and thermal conductivity is up to 432.05W/m.K, and bending strength is lower, is 54.42Mpa.
Embodiment 2:
Process is with embodiment 1, the difference is that pressure is 1Mpa in 1 step of embodiment (1).Thus the high thermal conductivity C/C prepared is multiple The density of condensation material is 1.51g/cm3, high thermal conductivity carbon filament volume fraction is 42%, and resistivity is 15.2m cm, and thermal conductivity is up to 553.05W/m.K, bending strength is relatively low, is 42.65Mpa.
Embodiment 3:
Process is with embodiment 1, the difference is that pressure is 1.5Mpa in 1 step of embodiment (1).Thus the high thermal conductivity C/C prepared The density of composite material is 1.50g/cm3, high thermal conductivity carbon filament volume fraction is 65%, and resistivity is 3.3m cm, and thermal conductivity is high Up to 667.13W/m.K, bending strength is lower, is 28.17Mpa.
Embodiment 4
Process is with embodiment 1, the difference is that carburizing temperature is 1500 DEG C in 1 step of embodiment (2), and without step (5) graphitization processing.Thus the density of the high thermal conductivity C/C composite material prepared is 1.50g/cm3, the volume of high thermal conductivity carbon filament Score is 65%, and resistivity is 7.2m cm, thermal conductivity 617.53W/m.K, bending strength 26.25Mpa.
Embodiment 5
Process is with embodiment 1, the difference is that the graphitization processing without 1 step of embodiment (5).Thus the high thermal conductivity C/ prepared The density of C composite is 1.50g/cm3, the volume fraction of high thermal conductivity carbon filament is 65%, and resistivity is 14.4m cm, thermal conductivity Rate is 579.16W/m.K, bending strength 23.39Mpa.
Embodiment 6
Process is with embodiment 1, the difference is that carbonization/dipping time is 7 times in 1 step of embodiment (4).Thus the height prepared The density of thermally conductive C/C composite material is 1.47g/cm3, the volume fraction of high thermal conductivity carbon filament is 39.5%, resistivity 16.3m Cm, thermal conductivity 520.65W/m.K, bending strength is relatively low, is 29.67Mpa.
Embodiment 7
Process is with embodiment 1, the difference is that carbonization/dipping time is 4 times in 1 step of embodiment (4).Thus the height prepared is led The density of hot C/C composite material is 1.45g/cm3, the volume fraction of high thermal conductivity carbon filament is 49%, and resistivity is 14.9m cm, Thermal conductivity is 573.34W/m.K, bending strength 19.39Mpa.

Claims (7)

1. a kind of preparation method of the band-like carbon filament enhancing asphaltic base C/C composite material of high thermal conductivity, it is characterised in that be by following What step obtained:
(1) selection of pitch, by consulting literatures, we have selected, and charring rate is high, viscosity is low and band-like carbon filament contact angle is small, The good dipping agent bitumen of dipping effect is used to prepare such C/C composite material;
(2) compression molding of composite material takes a certain amount of band-like carbon filament of pretreatment to be added in asphalt impregnant and impregnates, then The band-like carbon filament for impregnating pitch is unidirectionally laid in mold, then mold is placed in moulding press and is pressed and molded, has been molded By article removal after;
(3) the high thermal conductivity carbon filament enhancing asphalt-base composite materials after compression molding are put into carbide furnace by the carbonization of composite material It is passed through inert gas and carries out high temperature cabonization, obtain high thermal conductivity carbon filament enhancing asphaltic base C/C composite material;
(4) the C/C composite material after carbonization is put in the mold full of pitch and is placed in vacuum baking by the dipping of C/C composite material It carries out vacuumizing dipping in case;
(5) dipping/be carbonized 4~10 times samples are put into graphitizing furnace and in indifferent gas by the graphitization of C/C composite material Body protection is lower to carry out high temperature graphitization, obtains the high thermal conductivity C/C composite material of band-like carbon filament enhancing.
2. a kind of method for preparing the band-like carbon filament enhancing asphaltic base C/C composite material of high thermal conductivity according to claim 1, It is characterized in that replacing the band-like carbon filament of reinforcement high thermal conductivity Carbon fiber Wesy high thermal conductivity in traditional high thermal conductivity C/C composite material, band Shape carbon filament is many higher compared with the thermal conductivity of Carbon fibe, and cost is relatively low, Dao Re Shuai≤600W/ of the high thermal conductivity carbon filament in length direction Du≤4 μm m.K, Hou, tensile strength > 5Mpa.
3. a kind of method for preparing the band-like carbon filament enhancing asphaltic base C/C composite material of high thermal conductivity according to claim 1, The compression molding condition for being characterized in that composite material in step (2) is to be pressurized to 0.3~1.5Mpa in moulding press, be warming up to 90 Pressure maintaining certain time, makes sample formation at~150 DEG C.
4. a kind of method for preparing the band-like carbon filament enhancing asphaltic base C/C composite material of high thermal conductivity according to claim 1, It is characterized in that the high temperature cabonization condition of composite material in step (3) are as follows: rise to 800 ~ 1800 DEG C with certain heating rate, and herein At a temperature of keep the temperature 1~3h after, cooled to room temperature, entire carbonisation all carries out under inert gas protection.
5. a kind of method for preparing the band-like carbon filament enhancing asphaltic base C/C composite material of high thermal conductivity according to claim 1, The immersion condition for being characterized in that C/C composite material in step (4) is that dipping certain time is vacuumized at 90 ~ 180 DEG C.
6. a kind of method for preparing the band-like carbon filament enhancing asphaltic base C/C composite material of high thermal conductivity according to claim 1, It is characterized in that step (3), (4) are wanted repetitive cycling 4~10 times, to increase the density and consistency of composite material, to increase multiple The thermally conductive and mechanical property of condensation material.
7. a kind of method for preparing the band-like carbon filament enhancing asphaltic base C/C composite material of high thermal conductivity according to claim 1, The high temperature graphitization condition for being characterized in that composite material in step (5) is that 2300~3000 DEG C are risen to certain heating rate, is protected After warm a period of time, cooled to room temperature, entire graphitizing process all carries out under inert gas protection.
CN201710926532.1A 2017-10-07 2017-10-07 A kind of preparation of high thermal conductivity C/C composite material Pending CN109627034A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112064340A (en) * 2020-09-14 2020-12-11 湖南东映碳材料科技有限公司 Quasi-isotropic high-thermal-conductivity composite material and preparation method thereof
CN113277866A (en) * 2021-04-30 2021-08-20 北京化工大学 Preparation method of bidirectional high-thermal-conductivity carbon/carbon composite material
CN114436669A (en) * 2022-02-21 2022-05-06 武汉科技大学 Preparation method of one-dimensional high-thermal-conductivity C/C composite material
CN114524681A (en) * 2020-11-23 2022-05-24 航天特种材料及工艺技术研究所 High-strength high-thermal-conductivity ceramic matrix composite material, and preparation method and application thereof
CN115572174A (en) * 2022-11-03 2023-01-06 北京天仁道和新材料有限公司 Preparation method of carbon-carbon composite material, carbon-carbon composite material and application thereof

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112064340A (en) * 2020-09-14 2020-12-11 湖南东映碳材料科技有限公司 Quasi-isotropic high-thermal-conductivity composite material and preparation method thereof
CN112064340B (en) * 2020-09-14 2022-12-13 湖南东映碳材料科技有限公司 Quasi-isotropic high-thermal-conductivity composite material and preparation method thereof
CN114524681A (en) * 2020-11-23 2022-05-24 航天特种材料及工艺技术研究所 High-strength high-thermal-conductivity ceramic matrix composite material, and preparation method and application thereof
CN113277866A (en) * 2021-04-30 2021-08-20 北京化工大学 Preparation method of bidirectional high-thermal-conductivity carbon/carbon composite material
CN113277866B (en) * 2021-04-30 2022-09-23 北京化工大学 Preparation method of bidirectional high-thermal-conductivity carbon/carbon composite material
CN114436669A (en) * 2022-02-21 2022-05-06 武汉科技大学 Preparation method of one-dimensional high-thermal-conductivity C/C composite material
CN115572174A (en) * 2022-11-03 2023-01-06 北京天仁道和新材料有限公司 Preparation method of carbon-carbon composite material, carbon-carbon composite material and application thereof

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Application publication date: 20190416