CN109625103B - Carriage front wall assembly - Google Patents

Carriage front wall assembly Download PDF

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Publication number
CN109625103B
CN109625103B CN201910096017.4A CN201910096017A CN109625103B CN 109625103 B CN109625103 B CN 109625103B CN 201910096017 A CN201910096017 A CN 201910096017A CN 109625103 B CN109625103 B CN 109625103B
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Prior art keywords
cross beam
plates
front wall
lower cross
plate
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CN109625103A (en
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肖开政
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Fujian Province Minlv Lightweight Automobile Manufacturing Co ltd
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Fujian Province Minlv Lightweight Automobile Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D33/00Superstructures for load-carrying vehicles
    • B62D33/04Enclosed load compartments ; Frameworks for movable panels, tarpaulins or side curtains
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D27/00Connections between superstructure or understructure sub-units
    • B62D27/02Connections between superstructure or understructure sub-units rigid
    • B62D27/023Assembly of structural joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D29/00Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/008Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of light alloys, e.g. extruded

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

The invention relates to the technical field of automobile parts, in particular to a carriage front wall assembly, which comprises a wall plate, an upper cross beam, a lower cross beam and two corner wrapping stand columns, wherein the wall plate, the upper cross beam and the lower cross beam are all made of aluminum alloy; the wall panel comprises a top panel and a plurality of assembled panels; the top plate is clamped with the flanges on the top surfaces of the splicing plates through the through grooves on the bottom surfaces of the top plates, and the adjacent splicing plates are clamped with the through grooves through the flanges; the upper cross beam and the lower cross beam are respectively fixedly arranged at the upper end and the lower end of the wallboard, and the two corner wrapping upright posts are respectively fixedly arranged at two side ends of the wallboard. The invention adopts a unique design concept, all components are made of aluminum alloy, and the plurality of assembled plates and the top plate are clamped and combined into the wall body by utilizing the flange and the through groove structure, so that the structure is simple, compared with the traditional front wall integrally formed by a steel structure, the front wall has the characteristics of high strength and rigidity and light dead weight, the energy consumption in the driving process of a vehicle can be reduced, the manufacturing period is short, and the mass production is convenient.

Description

Carriage front wall assembly
Technical Field
The invention relates to the technical field of automobile parts, in particular to a carriage front wall assembly.
Background
Along with the propaganda and promotion of energy conservation and emission reduction, the application of aluminum profiles in the industrial field is wider and wider, and particularly in the automobile field, the large and medium buses with all-aluminum vehicle bodies are promoted at present.
Conventional large and medium buses, whether full-load or semi-load chassis, generally employ steel body structures, which are very heavy in overall weight. The self weight of the vehicle body consumes about 70% of energy. Research data show that the fuel efficiency can be improved by 7-8% when the self weight of the automobile is reduced by 10%; the oil consumption can be reduced by 0.3-0.6 liter per hundred kilometers when the mass of the vehicle is reduced by 100 kilograms; therefore, the primary problem of reducing the energy consumption of automobiles is how to reduce the weight of the automobiles, and the handling performance such as acceleration performance and braking distance of the automobiles can be greatly improved after the automobiles are lightened. The automobile can achieve the purposes of energy conservation and emission reduction only through the light weight of the automobile, and the comprehensive performance of the automobile can be improved. With the increasingly prominent energy and environmental problems and the increasingly strict national one hundred kilometers of energy consumption and exhaust emission standards of automobiles, how to lighten the weight of the automobiles is one of the primary technical problems currently faced by the automobile industry.
Particularly, if the body material and structure of a pure electric new energy automobile are not changed, the weight of the pure electric new energy automobile is increased by 20-40% after a power battery and other energy storage equipment are installed, and the self-service quality of the pure electric new energy automobile seriously affects the load capacity and the endurance mileage of the pure electric new energy automobile. Therefore, the weight reduction of the vehicle body is more urgently required for the battery-driven new energy vehicle than for the conventional vehicle. Due to the restriction of the weight of the power battery and the battery endurance mileage, the light weight of the vehicle body becomes the first problem to be considered in vehicle enterprises in terms of vehicle design and material application. Because the self weight of the vehicle body is reduced, the loading quality can be increased, the power load can be reduced, and meanwhile, the resultant force borne by chassis parts can be greatly reduced, so that the controllability and the economy of the whole vehicle are more excellent. Particularly for new energy automobiles, the influence is not only weight, but also more important influence on unit load energy consumption and endurance mileage. Therefore, the reduction of the self-service quality of the new energy automobile is an important way for reducing the unit load energy consumption and improving the comprehensive performance such as endurance mileage.
The chinese patent publication No. CN104554488B discloses a dump truck carriage, which comprises a chassis assembly, a carriage cover assembly and a rear door frame assembly; the compartment cover assembly comprises a pair of side walls arranged in parallel, a front wall connected with the front ends of the two side walls and a top cover covering the upper ends of the two side walls and the front wall, and the side walls, the front wall and the top cover are made of carbon fiber composite materials or glass fiber composite materials; the side walls, the front wall and the top cover integrally form a box-shaped structure with a rear end and a lower end opening, and the lower end opening is buckled on the underframe assembly and connected with the underframe assembly; the rear door frame assembly is connected to the rear end opening of the compartment cover assembly. According to the van and the van body thereof, the front wall assembly is integrally formed, the production difficulty is high, the weight is large, the occupied space in the production process is large, and the mass production is not facilitated.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the carriage front wall assembly is assembled and simple in structure.
In order to solve the technical problems, the invention adopts the technical scheme that: a carriage front wall assembly comprises a wall plate, an upper cross beam, a lower cross beam and two corner wrapping stand columns, wherein the wall plate, the upper cross beam and the lower cross beam are all made of aluminum alloy;
the wall plate comprises a top plate and a plurality of assembling plates, through grooves are formed in the bottom surface of the top plate and the bottom surfaces of the assembling plates, and flanges matched with the through grooves are arranged on the top surfaces of the assembling plates;
the top plate is clamped with the flanges on the top surfaces of the splicing plates through the through grooves on the bottom surfaces of the top plates, and the adjacent splicing plates are clamped with the through grooves through the flanges;
the upper cross beam and the lower cross beam are respectively fixedly arranged at the upper end and the lower end of the wallboard, and the two corner wrapping upright posts are respectively fixedly arranged at two side ends of the wallboard.
The flange is a pair of parallel arc plates, the inner arc surfaces of the two arc plates are arranged oppositely, and the two side walls of the through groove are matched with the two outer arc surfaces of the two arc plates of the flange.
The upper cross beam, the lower cross beam, the wall plate and the corner wrapping stand columns are all provided with penetrating inner cavities, and reinforcing ribs are arranged in the inner cavities.
The cross section of the upper cross beam is in a round angle shape, an outer supporting edge is arranged at one end of an outer round corner surface of the upper cross beam, the inner side surface of the outer supporting edge is perpendicular to the side plane of the upper cross beam, and an inner supporting edge is arranged at one end, away from the outer supporting edge, of an inner round corner surface of the upper cross beam.
And one side of the top of the lower cross beam is provided with a reinforcing support edge, and the reinforcing support edge is vertical to the top surface of the lower cross beam.
Wherein, the inner side surface of the lower cross beam is provided with a drainage channel.
The cross section of the corner wrapping stand column is in a round angle shape, and two ends of an outer round corner surface of the corner wrapping stand column are provided with supporting edges.
And the top plate and the assembly plate, the wallboard and the two corner wrapping stand columns, the upper cross beam and the wallboard and the lower cross beam and the wallboard are fixed by welding.
The side surface of the corner wrapping upright post is provided with an axial drainage groove, and the cross section of the drainage groove is semicircular.
The invention has the beneficial effects that: the novel wall body structure has the advantages that the unique design concept is adopted, all the components are made of aluminum alloy, the plurality of assembled plates and the top plate are clamped and combined into the wall body by the aid of the flanges and the through groove structures, the structure is convenient to assemble, connection strength is improved, difficulty in manufacturing the front wall is effectively reduced under the condition that strength, rigidity and compression resistance meet design requirements, and the height of the front wall can be adjusted according to actual needs. In addition, the member of the invention has simple structure, has the characteristics of high strength and rigidity and light dead weight compared with the traditional front wall integrally formed by a steel structure, can reduce the energy consumption in the driving process of the vehicle, saves the energy, has short manufacturing period and is convenient for mass production.
Drawings
FIG. 1 is a schematic structural view of a front wall assembly of a vehicle compartment according to an embodiment of the present invention;
FIG. 2 is a partial schematic view of a roof panel of a front wall assembly of a vehicle compartment in accordance with an embodiment of the present invention;
FIG. 3 is a partial schematic view of a panel assembly for a front wall assembly of a vehicle compartment in accordance with an embodiment of the present invention;
FIG. 4 is a partial schematic view of an upper cross member of a front wall assembly of a vehicle compartment in accordance with an embodiment of the present invention;
FIG. 5 is a partial schematic view of a lower cross member of a front wall assembly of a vehicle compartment in accordance with an embodiment of the present invention;
FIG. 6 is a partial schematic view of a corner post of a car front wall assembly according to an embodiment of the present invention;
description of reference numerals:
1. a wallboard; 11. a top plate; 12. assembling the plates; 13. a through groove; 14. a flange;
2. an upper cross beam; 21. an outer support rim; 22. an inner support rim;
3. a lower cross beam; 31. reinforcing the support rim; 32. a drainage channel;
4. a wrap angle column; 41. a support rim; 42. a drainage groove;
5. and (5) reinforcing ribs.
Detailed Description
In order to explain technical contents, achieved objects, and effects of the present invention in detail, the following description is made with reference to the accompanying drawings in combination with the embodiments.
The most key concept of the invention is as follows: all components are made of aluminum alloy, a plurality of assembled plates and the top plate are clamped and combined into a wall body by utilizing the flange and the through groove structure, and the wall body is provided with corner wrapping upright columns, an upper cross beam and a lower cross beam which are convenient to connect.
Referring to fig. 1 to 6, the carriage front wall assembly provided by the present invention includes a wall plate 1, an upper beam 2, a lower beam 3 and two corner wrapping columns 4 with the same structure, all of which are made of aluminum alloy;
the wall panel 1 comprises a top plate 11 and a plurality of assembling plates 12, wherein through grooves 13 are formed in the bottom surfaces of the top plate 11 and the assembling plates 12, and flanges 14 matched with the through grooves 13 are formed in the top surfaces of the assembling plates 12;
the top plate 11 is clamped with the flange on the top surface of the assembling plate 12 through the through groove on the bottom surface of the top plate, and the adjacent assembling plates 12 are clamped with the through groove through the flange;
the upper cross beam 2 and the lower cross beam 3 are respectively fixedly arranged at the upper end and the lower end of the wallboard 1, and the two corner wrapping upright posts 4 are respectively fixedly arranged at two side ends of the wallboard 1.
The working principle of the carriage front wall assembly is as follows: during the installation, the logical groove 13 of roof 11 bottom surface and the mutual joint cooperation of the flange 14 of the splicing plate 12 top surface, through the mutual joint combination of the flange 14 of respective top surface and the logical groove 13 of bottom surface between a plurality of splicing plates 12, roof 11 and a plurality of splicing plates 12 constitute wallboard 1 jointly, the top surface fixed connection of entablature 2 and roof 11, two cornerite stands 4 respectively with the both sides face fixed connection of wallboard 1, the top surface of bottom end rail 3 and the bottom surface fixed connection of splicing plate 12 of below.
The invention has the beneficial effects that: the novel wall body structure has the advantages that the unique design concept is adopted, all the components are made of aluminum alloy, the plurality of assembled plates and the top plate are clamped and combined into the wall body by the aid of the flanges and the through groove structures, the structure is convenient to assemble, connection strength is improved, difficulty in manufacturing the front wall is effectively reduced under the condition that strength, rigidity and compression resistance meet design requirements, and the height of the front wall can be adjusted according to actual needs. In addition, the member of the invention has simple structure, has the characteristics of high strength and rigidity and light dead weight compared with the traditional front wall integrally formed by a steel structure, can reduce the energy consumption in the driving process of the vehicle, saves the energy, has short manufacturing period and is convenient for mass production.
Further, the flange 14 is a pair of parallel arc plates, the inner arc surfaces of the two arc plates are arranged oppositely, and the two side walls of the through groove 13 are matched with the two outer arc surfaces of the two arc plates of the flange.
As can be seen from the above description, the waterproof sealing is ensured by the form of the flange being plugged into the through slot.
Further, the upper cross beam 2, the lower cross beam 3, the wall plate 1 and the corner wrapping upright post 4 are all provided with penetrating inner cavities, and reinforcing ribs 5 are arranged in the inner cavities.
From the above description, through the arrangement of the reinforcing ribs, the strength, the rigidity and the pressure resistance of each component are further ensured to meet the design requirements.
Further, the cross section of the upper cross beam 2 is in a round angle shape, one end of an outer round corner surface of the upper cross beam 2 is provided with an outer supporting edge 21, the inner side surface of the outer supporting edge 21 is perpendicular to the side plane of the upper cross beam 2, and one end, away from the outer supporting edge 21, of an inner round corner surface of the upper cross beam 2 is provided with an inner supporting edge 22.
From the above description, it can be known that, through the arrangement of the inner supporting edge and the outer supporting edge, the contact area between the upper cross beam and other components can be increased, and the connection strength can be improved.
Further, one side of the top of the lower cross beam 3 is provided with a reinforced support edge 31, and the reinforced support edge 31 is perpendicular to the top surface of the lower cross beam 3.
From the above description, it can be known that the contact area between the lower beam and other members can be increased by the arrangement of the reinforcing support edge, and the connection strength can be improved.
Further, a drainage channel 32 is arranged on the inner side surface of the lower cross beam 3.
As can be seen from the above description, through the arrangement of the drainage channel, rainwater can be drained to two sides of the carriage from the drainage channel, so that water accumulation in the carriage is prevented.
Furthermore, the cross section of the corner wrapping upright post 4 is in a round angle shape, and two ends of the outer round corner surface of the corner wrapping upright post 4 are provided with supporting edges 41.
From the above description, through the arrangement of the supporting edge, the contact area between the corner wrapping upright post and other components can be increased, and the connection strength is improved.
Further, between roof 11 and the makeup board 12, between wallboard 1 and two cornerite stands 4, between entablature 2 and wallboard 1 and between bottom end rail 3 and wallboard 1 all fix through the welding.
As is apparent from the above description, the connection strength between the respective members is further improved by welding.
Further, an axial drainage groove 42 is formed in the side face of the corner-wrapped upright post 4, and the cross section of the drainage groove 42 is semicircular.
As can be seen from the above description, through the arrangement of the drainage groove, rainwater can be drained to the bottom of the carriage from the drainage groove, and water accumulation in the carriage is prevented.
The first embodiment is as follows:
a carriage front wall assembly comprises a wall plate 1, an upper cross beam 2, a lower cross beam 3 and two wrap angle stand columns 4 which are made of aluminum alloy and have the same structure;
the wall panel 1 comprises a top plate 11 and a plurality of assembling plates 12, wherein through grooves 13 are formed in the bottom surfaces of the top plate 11 and the assembling plates 12, and flanges 14 matched with the through grooves 13 are formed in the top surfaces of the assembling plates 12;
the top plate 11 is clamped with the flange on the top surface of the assembling plate 12 through the through groove on the bottom surface of the top plate, and the adjacent assembling plates 12 are clamped with the through groove through the flange;
the upper cross beam 2 and the lower cross beam 3 are respectively fixedly arranged at the upper end and the lower end of the wallboard 1, and the two corner wrapping upright posts 4 are respectively fixedly arranged at the two side ends of the wallboard 1;
the flanges 14 are a pair of parallel arc plates, the inner arc surfaces of the two arc plates are arranged oppositely, and the two side walls of the through groove 13 are matched with the two outer arc surfaces of the two arc plates of the flanges;
the upper cross beam 2, the lower cross beam 3, the wall plate 1 and the corner wrapping upright post 4 are all provided with a through inner cavity, and reinforcing ribs 5 are arranged in the inner cavities;
the cross section of the upper cross beam 2 is in a round angle shape, one end of an outer round corner surface of the upper cross beam 2 is provided with an outer supporting edge 21, the inner side surface of the outer supporting edge 21 is perpendicular to the side plane of the upper cross beam 2, and one end, away from the outer supporting edge 21, of an inner round corner surface of the upper cross beam 2 is provided with an inner supporting edge 22;
a reinforcing support edge 31 is arranged on one side of the top of the lower cross beam 3, and the reinforcing support edge 31 is vertical to the top surface of the lower cross beam 3;
a drainage channel 32 is arranged on the inner side surface of the lower cross beam 3;
the cross section of the corner wrapping upright post 4 is in a round angle shape, and two ends of the outer round corner surface of the corner wrapping upright post 4 are provided with supporting edges 41;
the top plate 11 and the assembly plate 12, the wall plate 1 and the two corner wrapping upright posts 4, the upper cross beam 2 and the wall plate 1 and the lower cross beam 3 and the wall plate 1 are fixed by welding;
the side surface of the wrap angle upright post 4 is provided with an axial drainage groove 42, and the cross section of the drainage groove 42 is semicircular.
In conclusion, the invention adopts a unique design concept, all components are made of aluminum alloy, and the plurality of assembled plates and the top plate are clamped and combined into the wall body by utilizing the flange and the through groove structure, so that the structure is convenient to assemble, the connection strength is improved, the difficulty in manufacturing the front wall is effectively reduced under the condition that the strength, the rigidity and the pressure resistance meet the design requirements, and the height of the front wall can be adjusted according to the actual requirement. In addition, the member of the invention is not only simple in structure, compared with the traditional front wall integrally formed by a steel structure, the member has the characteristics of high strength and rigidity and light dead weight, can reduce the energy consumption in the driving process of the vehicle, saves the energy, has short manufacturing period and is convenient for mass production;
the waterproof sealing performance is ensured through the insertion form of the flange and the through groove;
the arrangement of the reinforcing ribs further ensures that the strength, rigidity and pressure resistance of each component meet the design requirements;
the contact area between the upper cross beam and other components can be increased by arranging the inner supporting edge and the outer supporting edge, so that the connection strength is improved;
by the arrangement of the reinforced supporting edges, the contact area between the lower cross beam and other members can be increased, and the connection strength is improved;
through the arrangement of the drainage channel, rainwater can be drained to two sides of the carriage from the drainage channel, so that water accumulation in the carriage is prevented;
by arranging the supporting edges, the contact area between the corner wrapping upright post and other components can be increased, and the connection strength is improved;
the connection strength between the components is further improved through welding;
through the arrangement of the drainage groove, rainwater can be drained to the bottom of the carriage through the drainage groove, and water accumulation in the carriage is prevented.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all equivalent changes made by using the contents of the present specification and the drawings, or applied directly or indirectly to the related technical fields, are included in the scope of the present invention.

Claims (6)

1. A carriage front wall assembly is characterized by comprising a wall plate, an upper cross beam, a lower cross beam and two corner wrapping stand columns, wherein the wall plate, the upper cross beam and the lower cross beam are all made of aluminum alloy;
the wall plate comprises a top plate and a plurality of assembling plates, wherein through grooves are formed in the bottom surface of the top plate and the bottom surfaces of the assembling plates, flanges matched with the through grooves are arranged on the top surfaces of the assembling plates, the flanges are a pair of parallel arc plates, the inner arc surfaces of the two arc plates are oppositely arranged, and the two side walls of the through grooves are matched with the two outer arc surfaces of the two arc plates of the flanges;
the top plate is clamped with the flanges on the top surfaces of the splicing plates through the through grooves on the bottom surfaces of the top plates, and the adjacent splicing plates are clamped with the through grooves through the flanges;
the upper cross beam and the lower cross beam are fixedly arranged at the upper end and the lower end of the wallboard respectively, the two corner wrapping stand columns are fixedly arranged at two side ends of the wallboard respectively, a drainage channel is arranged on the inner side surface of the lower cross beam, an axial drainage groove is arranged on the side surface of each corner wrapping stand column, and the cross section of the drainage groove is semicircular.
2. The carriage front wall assembly according to claim 1, wherein the upper cross beam, the lower cross beam, the wall plate and the corner post are provided with a through inner cavity, and reinforcing ribs are arranged in the inner cavities.
3. The carriage front wall assembly as claimed in claim 1, wherein the cross section of the upper beam is rounded, an outer supporting edge is provided at one end of an outer rounded surface of the upper beam, an inner side surface of the outer supporting edge is perpendicular to a side plane of the upper beam, and an inner supporting edge is provided at one end of an inner rounded surface of the upper beam, which is far away from the outer supporting edge.
4. The front wall assembly of a vehicle compartment as claimed in claim 1, wherein a reinforcing support edge is provided on one side of the top of the lower cross member, the reinforcing support edge being perpendicular to the top surface of the lower cross member.
5. The carriage front wall assembly as claimed in claim 1, wherein the cross section of the corner wrapping pillar is rounded, and supporting edges are provided at both ends of the outer rounded surface of the corner wrapping pillar.
6. The carriage front wall assembly according to claim 1, wherein the top plate and the assembled plate, the wall plate and the two corner wrapping columns, the upper cross beam and the wall plate and the lower cross beam and the wall plate are fixed through welding.
CN201910096017.4A 2019-01-31 2019-01-31 Carriage front wall assembly Active CN109625103B (en)

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110217297A (en) * 2019-06-19 2019-09-10 福建省闽铝轻量化汽车制造有限公司 A kind of compartment front wall assembly
CN112158265A (en) * 2020-09-30 2021-01-01 福建省闽铝轻量化汽车制造有限公司 Carriage front wall structure of energy-conserving increase-volume
CN113147920B (en) * 2021-05-27 2022-09-27 福建省闽铝轻量化汽车制造有限公司 Assembled aluminum alloy lightweight container system
CN113264122B (en) * 2021-05-27 2022-10-14 福建省闽铝轻量化汽车制造有限公司 Packing box assembly structure

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Publication number Priority date Publication date Assignee Title
FR2194290A5 (en) * 1972-07-24 1974-02-22 Vmw Ranshofen Berndorf Ag
FR2550144A1 (en) * 1983-08-05 1985-02-08 Barre Michel Profiled element intended to constitute the vertical or horizontal side panel of a vehicle
JPH09277962A (en) * 1996-04-12 1997-10-28 Showa Alum Corp Coupling device for perpendicularly crossing panel interconnection members
CN103072637A (en) * 2013-01-14 2013-05-01 胡勇 Full aluminum alloy spliced car

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Publication number Priority date Publication date Assignee Title
US6669271B2 (en) * 2001-06-22 2003-12-30 East Manufacturing Corporation Smooth side body structure and method

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
FR2194290A5 (en) * 1972-07-24 1974-02-22 Vmw Ranshofen Berndorf Ag
FR2550144A1 (en) * 1983-08-05 1985-02-08 Barre Michel Profiled element intended to constitute the vertical or horizontal side panel of a vehicle
JPH09277962A (en) * 1996-04-12 1997-10-28 Showa Alum Corp Coupling device for perpendicularly crossing panel interconnection members
CN103072637A (en) * 2013-01-14 2013-05-01 胡勇 Full aluminum alloy spliced car

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