CN109624502A - A kind of efficient low-consume damage printed matter production system and method - Google Patents
A kind of efficient low-consume damage printed matter production system and method Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0036—Devices for scanning or checking the printed matter for quality control
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Abstract
The present invention discloses a kind of efficient low-consume damage printed matter production system and method, including printing subsystem, rear road processing subsystem and consume estimation subsystem, consume estimation subsystem is configured that sampling monitoring unit, for carrying out quality parameter sampling to intermediate, sampled data of each intermediate at the production node is exported；Data storage cell, for storing standard quality parameter and sampled data set by intermediate；Determine assignment unit, receive the sampled data of sampling monitoring unit output and compare it with standard quality parameter, assigns the corresponding intermediate of above-mentioned sampled data corresponding quality parameter value；Data processor, receives and calculates each intermediate and currently produce the quality parameter value that node is accumulated；Prewarning unit, receiving quality parameter value export alert messages, thus in advance eliminate unqualified intermediate when it is more than preset value, reduce the consume of subsequent production node.
Description
Technical field
The present invention relates to printing technologies, more specifically, it relates to a kind of efficient low-consume damage printed matter production system
System and method.
Background technique
Printing is to arrive printing ink transfer through processes such as plate-making, Shi Mo, pressurizations the original copys such as text, picture, photo, anti-fake
On the material surfaces such as paper, fabric, leather, the technology of batch duplicating original copy content.
For the production with products such as character patterns, rough production process can be summarized as follows: first by needs
The pattern or text of printing are made a plate via CTP, then by above-mentioned pattern or words transfer printing to product raw material, on paper,
The paper for printing good pattern generates relevant product by later process, finally packaging outward transport.
In above-mentioned printing process, there is the errors in production for each production node, and each error can
It is overlapped mutually accumulation.Printed matter process in the prior art is often tested to product in last product node, is chosen
Substandard product carries out superseded out.Although above-mentioned design reduces inspection process, but increase the cost of later process.Such as
What efficiently identify out in printed matter it is possible that rejected product and carry out as soon as possible it is superseded, for reduce printed matter
Consume, the production efficiency for improving printed matter is of great significance.
Summary of the invention
For printed matter production consume in practice, big, this lower problem of efficiency, the object of the invention one are to mention
A kind of efficient low-consume damages printed matter production system out, can quickly screen out the damage that single printed matter is likely to occur
Thus rate is eliminated in preceding working procedure, avoid the unnecessary consume of later process.It is damaged and is printed based on above-mentioned efficient low-consume
Production of articles system, the object of the invention two are to propose a kind of efficient low-consume damage printed matter production method, and concrete scheme is as follows:
A kind of efficient low-consume damage printed matter production system, including printing subsystem and rear road processing subsystem, further include consumption
Damage estimation subsystem, wherein above-mentioned consume estimation subsystem is configured that
Sampling monitoring unit is configured at printing subsystem, at each production node in rear road processing subsystem, for each
It produces the intermediate at node and carries out quality parameter sampling, export sampled data of each intermediate at the production node；
Data storage cell, be configured for storing at each production node standard quality parameter set by intermediate and
Sampled data of each intermediate in each production node；
Determine assignment unit, the intermediate for being configured to receive at a production node of the sampling monitoring unit sampling output is adopted
Sample data simultaneously compare it with the standard quality parameter at the production node, the degree that matches based on the two, assign above-mentioned
The corresponding quality parameter value of the corresponding intermediate of sampled data；
Data processor is configured to connect with the judgement assignment cell data, receives and calculates each intermediate and works as
The quality parameter value that preceding production node is accumulated；
Prewarning unit, be configured to the data processor data connection, the quality parameter value is received, when it is more than pre-
If when value, exporting alert messages.
Through the above technical solutions, each production node in product process is monitored, it is defeated to each production node
Each intermediate out carries out quality sampling and records above-mentioned quality parameter value, each with the progress of production procedure
The quality parameter value of intermediate gradually changes, and is currently more than after preset value, and prewarning unit exports alert messages, and work people
Member in time can reject above-mentioned intermediate products according to above-mentioned alert messages, it is possible thereby to reduce the consume of subsequent handling.By
Inspection in above-mentioned rejected product be placed in production procedure and it is nonproductive at the end of, when there is the later period in an intermediate can not
When the defect made up, above-mentioned intermediate is excluded in time, production consume accordingly in later period production process can be effectively reduced,
Improving production efficiency.
Further, the printing subsystem includes CTP typesetting process, exposure process, developing procedure and printing process,
Wherein, exposure process is exposed CTP using exposure machine；The design that developing procedure needs CTP editions displays using developer solution
Pattern, the CTP version after development cleaned through clear water, after the pattern of design is printed to intermediate.
Further, the rear road processing subsystem includes: folding process, glue nail process or staple process, cuts work
Sequence, paste box process, final finished inspection process.
Further, the sampled data includes image information data, image location data, folding position data, glue nail
Position data cuts position data, sealing station data.
Through the above technical solutions, the quality that can carry out corresponding classification to the intermediate at each production node is examined
It surveys.
Further, the judgement assignment unit includes:
Matching degree determination module is configured for receiving sampled data and standard quality parameter, and defeated according to the diversity factor of the two
Angle value is matched out；
Matching degree assignment module is configured for carrying out product assignment to intermediate product according to above-mentioned matching angle value；
Node valuation module is produced, is configured for carrying out each production node basic assignment；
Quality parameter value computing module is configured to receive the product assignment and basic assignment, is set algorithm and is calculated
The quality parameter value.
Through the above technical solutions, first comparing intermediate sampling parameter itself and standard quality parameter, obtain
Product assignment then carries out basic assignment to production node according to the importance of above-mentioned production node, both final to be multiplied
To obtain more accurate quality parameter value.
Further, the printed matter production system further include:
Amending unit is configured at each production node, the sampled data of node is produced before receiving intermediate, according to setting
The process control parameter of the current production node of algorithm adjustment.
Through the above technical solutions, being determined at current production node by the sampled data for producing node before analysis
Intermediate defect or implicit defect where, then by the algorithm of setting, provisional modification currently produces node
Process control parameter, is modified drawbacks described above, and then changes the quality parameter value of current intermediate.
Further, the sampling monitoring unit includes image collecting device, the intermediate system of described image acquisition device acquisition
Product are in each image information produced at node and export to data storage cell.
Through the above technical solutions, the various information of printing intermediate can be acquired using image collecting device, by
Relevant matching angle value can be obtained by crossing image recognition, finally rapidly determine the quality ginseng of corresponding printing intermediate
Numerical value.
Further, the prewarning unit includes creation data information early warning module, is configured to the product when an intermediate
When matter parameter value is more than preset value, above-mentioned intermediate number is highlighted in creation data information report, or save in production
Acousto-optic warning signal is exported at point.
Through the above technical solutions, can generated after the quality parameter value of a certain intermediate exceeds preset range
It is highlighted in data sheet, reminds staff that the above-mentioned later period is existed to the intermediate removal compared with great shakeout risk in time
Fall, or remind staff to eliminate above-mentioned intermediate at production node, avoids the life of consume subsequent production node
Produce resource.
Printed matter production system is damaged based on above-mentioned efficient low-consume, the invention also provides a kind of efficient low-consumes to damage printing system
Product production method, comprising:
S100 sets up production procedure and divides production node；
The sampling monitoring unit for acquiring intermediate quality parameter is arranged in S200 at each production node；
S300 determines according to the output of above-mentioned sampling monitoring unit as a result, according to set algorithm and assigns each intermediate product
Matter parameter value；
S400 determines above-mentioned intermediate based on the intermediate above-mentioned quality parameter value size accumulative in a certain production node
Whether next production node is flowed to.
Further, above-mentioned steps S300 is specifically included:
S301 receives the sampled data standard quality parameter corresponding with the production node of sampling monitoring unit, and according to the two
Diversity factor output matching angle value；
S302 carries out product assignment to intermediate product according to above-mentioned matching angle value；
S303 carries out basic assignment to each production node；
S304 receives the product assignment and basic assignment, is set algorithm and the quality parameter value is calculated.
It is eliminated from product line through the above technical solutions, can shift to an earlier date there will be no the intermediate of qualified prospect,
The consume of the means of production in subsequent production node is reduced, and can be with improving production efficiency.It in process of production, can also be in time
Ground knows the working condition of each production node.
Compared with prior art, beneficial effects of the present invention are as follows:
(1) by being monitored to each production node in product process, among each each for producing node output
Product carries out quality sampling and records above-mentioned quality parameter value, with the progress of production procedure, the quality of each intermediate
Parameter value gradually changes, and is currently more than after preset value, prewarning unit exports alert messages, and staff can be according to above-mentioned
Alert messages in time reject above-mentioned intermediate products, it is possible thereby to reduce the consume of subsequent handling；
(2) equipment by being monitored to each production node in product process, to know each production node in time
Working condition debugs equipment, guarantees production efficiency.
Detailed description of the invention
Fig. 1 is whole production node schematic diagram of the invention；
Fig. 2 is the structural framing schematic diagram of present invention consume estimation subsystem；
Fig. 3 is the flow diagram of the method for the present invention.
Appended drawing reference: 100, subsystem is printed；200, rear road processing subsystem；300, consume estimation subsystem；301, it adopts
Sample monitoring unit；302, data storage cell；303, determine assignment unit；304, data processor；305, prewarning unit.
Specific embodiment
In the production process of current printed matter, various consumes can be generated, there are problems for such as pattern of printing, need
Product is caused to be eliminated, the position that product folds does not meet specification, causes product to need superseded etc..The said goods are eliminated, out
The production node of existing defect is not often the last one production node, has just been deposited in printing process sometimes or even in front
Defect is stored in problem, such as printed patterns typesetting, the presence of drawbacks described above, which directly results in subsequent production and processing, to be become not having
Thus meaning will increase the consume of production, waste valuable resources of production.If can be during production, to each life
It produces intermediate to be monitored, judges the qualification rate in above-mentioned intermediate future in advance, be not present at it up-to-standard
Prospect under it is eliminated in advance, not only can be to avoid the consume of subsequent production resource, can also be with improving production efficiency.
Below with reference to embodiment and figure, the present invention is described in further detail, but embodiments of the present invention not only limit
In this.
As shown in Figure 1, a kind of efficient low-consume damages printed matter production system, including printing subsystem 100, rear road processing
System 200 and consume estimation subsystem 300.
As shown in Figure 1, the printing subsystem 100 includes CTP typesetting process, exposure process, developing procedure and printing
Process, wherein exposure process is exposed CTP using exposure machine；Developing procedure needs CTP editions displays using developer solution
The pattern of design, the CTP version after development are cleaned through clear water, after the pattern of design is printed to intermediate.
As shown in Figure 1, road processing subsystem 200 includes: folding process, glue nail process or staple process, cuts out after described
Cutting process, paste box process, final finished inspection process.
It should be pointed out that the setting sequence of process can be subject to according to different product demands in above-mentioned operation step
Adjustment.
It is described in detail, as shown in Fig. 2, above-mentioned consume estimation subsystem 300 is configured that sampling monitoring unit 301, data storage
Unit 302 determines assignment unit 303, data processor 304 and prewarning unit 305.
Sampling monitoring unit 301 is configured at printing subsystem 100, each production node in rear road processing subsystem 200
Place exports each intermediate in the production node for carrying out quality parameter sampling to the intermediate at each production node
The sampled data at place.Above-mentioned sampling monitoring unit 301 can using setting CCD camera in the production line, to intermediate products into
The image collecting device or position sensor of row Image Acquisition, infrared ray edge detecting device etc., image, shape to intermediate products
Shape size is acquired.
Data storage cell 302, which is configured for storing standard quality set by intermediate at each production node, joins
Sampled data of several and each production intermediate in each production node.In practical application, above-mentioned data storage is single
Member 302 can be using the computer and database with 301 data connection of sampling monitoring unit at production node each on production line
It completes.
Determine that assignment unit 303 is configured to receive the sampled data that the sampling monitoring unit 301 exports and by itself and mark
Quasi- quality parameter compares, the degree that matches based on the two, assigns the corresponding intermediate of above-mentioned sampled data corresponding product
Matter parameter value.Above-mentioned judgement assignment unit 303 is realized using program module built-in in computer, transfers sampled data and to upper
Sampled data is stated to be analyzed accordingly.
Data processor 304 be configured to 303 data connection of judgement assignment unit, receive and calculate in each
Between product currently produce the quality parameter value that node is accumulated.
Prewarning unit 305 be configured to 304 data connection of data processor, receive the quality parameter value,
When it is more than preset value, alert messages are exported.
Above-mentioned sampled data include image information data, image location data, folding position data, glue nail position data,
Cut position data and sealing station data, above-mentioned technical proposal can carry out the intermediate at each production node pair
Answer the Quality Detection of classification.
The judgement assignment unit 303 includes matching degree determination module, matching degree assignment module, production node valuation mould
Block, quality parameter value computing module.
Matching degree determination module is configured for receiving sampled data and standard quality parameter, and according to the diversity factor of the two
Output matching angle value.Matching degree assignment module is configured for carrying out product assignment to intermediate product according to above-mentioned matching angle value.
Production node valuation module is configured for carrying out each production node basic assignment.Quality parameter value computing module is configured to
The product assignment and basic assignment are received, algorithm is set and the quality parameter value is calculated.Above-mentioned technical proposal is first
First intermediate sampling parameter itself and standard quality parameter are compared, obtain product assignment, then according to above-mentioned production section
The importance of point carries out basic assignment to production node, and both final be multiplied can obtain more accurate quality parameter value.
Optimization, the printed matter production system further includes amending unit, and amending unit is configured at each production node
Place produces the sampled data of node before receiving intermediate, controlled according to the process that set algorithm adjusts current production node
Parameter.By producing the sampled data of node before analysis, the defect or hidden of the intermediate at current production node is determined
Where the defect contained, then by the algorithm of setting, provisional modification currently produces the process control parameter of node, lacks to above-mentioned
It falls into and is modified, and then change the quality parameter value of current intermediate.For example, when cardboard in the trimming operation of previous process
Edge line deviates, then current process can correct above-mentioned edge line.
In a specific embodiment, the sampling monitoring unit 301 includes image collecting device, described image acquisition
Device acquires intermediate in each image information produced at node and exports to data storage cell 302.It is adopted using image
Acquisition means can acquire the various information of printing intermediate, after by image recognition can obtain relevant matching angle value,
Finally rapidly determine the quality parameter value of corresponding printing intermediate.
The prewarning unit 305 includes creation data information early warning module, is configured to the quality parameter when an intermediate
When value is more than preset value, above-mentioned intermediate number is highlighted in creation data information report, or defeated at node producing
Acousto-optic warning signal out.Above-mentioned acousto-optic warning signal is played by the LED warning light and voice for being set to each production node
Device is completed.After the quality parameter value of a certain intermediate exceeds preset range, it can be highlighted in generating data sheet,
It reminds staff in time to get rid of the above-mentioned later period in the presence of the intermediate compared with great shakeout risk, or is mentioned at production node
The staff that wakes up eliminates above-mentioned intermediate, avoids the resources of production of consume subsequent production node.
By being monitored to each production node in product process, among each each for producing node output
Product carries out quality sampling and records above-mentioned quality parameter value, with the progress of production procedure, the quality of each intermediate
Parameter value gradually changes, and is currently more than after preset value, prewarning unit 305 exports alert messages, and staff can basis
Above-mentioned alert messages in time reject above-mentioned intermediate products, it is possible thereby to reduce the consume of subsequent handling.Do not conformed to due to above-mentioned
The inspection of lattice product is placed in production procedure and at the end of nonproductive, when later period irremediable defect occurs in an intermediate
When, above-mentioned intermediate is excluded in time, production consume accordingly in later period production process can be effectively reduced, promote production effect
Rate.
Printed matter production system is damaged based on above-mentioned efficient low-consume, the invention also provides a kind of efficient low-consumes to damage printing system
Product production method, as shown in Figure 3, comprising:
S100 sets up production procedure and divides production node；
The sampling monitoring unit 301 for acquiring intermediate quality parameter is arranged in S200 at each production node；
S300 determines according to the output of above-mentioned sampling monitoring unit 301 as a result, according to set algorithm and assigns each intermediate system
Product quality parameter value；
S400 determines above-mentioned intermediate based on the intermediate above-mentioned quality parameter value size accumulative in a certain production node
Whether next production node is flowed to.
Further, above-mentioned steps S300 is specifically included:
S301 receives the sampled data standard quality parameter corresponding with the production node of sampling monitoring unit 301, and according to two
The diversity factor output matching angle value of person；
S302 carries out product assignment to intermediate product according to above-mentioned matching angle value；
S303 carries out basic assignment to each production node；
S304 receives the product assignment and basic assignment, is set algorithm and the quality parameter value is calculated.
Based on the intermediate above-mentioned quality parameter value size accumulative in a certain production node, determine that above-mentioned intermediate is
It is no to flow to next production node.
It is eliminated from product line through the above technical solutions, can shift to an earlier date there will be no the intermediate of qualified prospect,
The consume of the means of production in subsequent production node is reduced, and can be with improving production efficiency.It in process of production, can also be in time
Ground knows the working condition of each production node.
The above is only a preferred embodiment of the present invention, protection scope of the present invention is not limited merely to above-mentioned implementation
Example, all technical solutions belonged under thinking of the present invention all belong to the scope of protection of the present invention.It should be pointed out that for the art
Those of ordinary skill for, several improvements and modifications without departing from the principles of the present invention, these improvements and modifications
It should be regarded as protection scope of the present invention.
Claims (10)
1. a kind of efficient low-consume damages printed matter production system, including printing subsystem (100) and rear road processing subsystem
(200), which is characterized in that further include consume estimation subsystem (300), wherein above-mentioned consume estimation subsystem (300) configuration
Are as follows:
Sampling monitoring unit (301) is configured at printing subsystem (100), each production section in rear road processing subsystem (200)
At point, for carrying out quality parameter sampling to the intermediate at each production node, each intermediate is exported in the production section
Sampled data at point；
Data storage cell (302) is configured for storing standard quality set by intermediate at each production node and joins
Sampled data of several and each intermediate in each production node；
Determine assignment unit (303), is configured to receive at a production node of sampling monitoring unit (301) the sampling output
Intermediate sampled data simultaneously compares it with the standard quality parameter at the production node, the journey that matches based on the two
Degree, assigns the corresponding intermediate of above-mentioned sampled data corresponding quality parameter value；
Data processor (304), be configured to judgement assignment unit (303) data connection, receive and calculate each
Intermediate currently produces the quality parameter value that node is accumulated；
Prewarning unit (305), be configured to the data processor (304) data connection, receive the quality parameter value,
When it is more than preset value, alert messages are exported.
2. printed matter production system according to claim 1, which is characterized in that the printing subsystem (100) includes
CTP typesetting process, exposure process, developing procedure and printing process, wherein exposure process exposes CTP using exposure machine
Light；The pattern for the design that developing procedure needs CTP editions displays using developer solution, the CTP version after development are rinsed through clear water,
The pattern of design is printed to intermediate afterwards.
3. printed matter production system according to claim 2, which is characterized in that road processing subsystem (200) after described
Include: folding process, glue nail process or staple process, cut process, paste box process, final finished inspection process.
4. printed matter production system according to claim 3, which is characterized in that the sampled data includes image information
Data, folding position data, glue nail position data, cut position data, sealing station data at image location data.
5. printed matter production system according to claim 4, which is characterized in that judgement assignment unit (303) packet
It includes:
Matching degree determination module is configured for receiving sampled data and standard quality parameter, and defeated according to the diversity factor of the two
Angle value is matched out；
Matching degree assignment module is configured for carrying out product assignment to intermediate product according to above-mentioned matching angle value；
Node valuation module is produced, is configured for carrying out each production node basic assignment；
Quality parameter value computing module is configured to receive the product assignment and basic assignment, is set algorithm and is calculated
The quality parameter value.
6. printed matter production system according to claim 4, which is characterized in that the printed matter production system is also wrapped
It includes:
Amending unit is configured at each production node, receives intermediate in the sampled data of upper production node, according to setting
Determine the process control parameter of the current production node of algorithm adjustment.
7. printed matter production system according to claim 1, which is characterized in that sampling monitoring unit (301) packet
Image collecting device is included, described image acquisition device acquires image information and output of the intermediate at each production node extremely
Data storage cell (302).
8. printed matter production system according to claim 4, which is characterized in that the prewarning unit (305) includes life
Data information warning module is produced, is configured to when the quality parameter value of an intermediate is more than preset value, in creation data information
Above-mentioned intermediate number is highlighted in report, or exports acousto-optic warning signal at production node.
9. a kind of efficient low-consume damages printed matter production method characterized by comprising
S100 sets up production procedure and divides production node；
The sampling monitoring unit (301) for acquiring intermediate quality parameter is arranged in S200 at each production node；
S300 determines according to the output of above-mentioned sampling monitoring unit (301) as a result, according to set algorithm and assigns each centre
Product property parameter value；
S400 determines above-mentioned intermediate based on the intermediate above-mentioned quality parameter value size accumulative in a certain production node
Whether next production node is flowed to.
10. production method according to claim 9, which is characterized in that above-mentioned steps S300 is specifically included:
S301, the sampled data standard quality parameter corresponding with the production node of reception sampling monitoring unit (301), and according to
The diversity factor output matching angle value of the two；
S302 carries out product assignment to intermediate product according to above-mentioned matching angle value；
S303 carries out basic assignment to each production node；
S304 receives the product assignment and basic assignment, is set algorithm and the quality parameter value is calculated.
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| CN112034708A (en) * | 2020-08-26 | 2020-12-04 | 贵州和盛食品开发有限公司 | Noodle processing attachment self-adjusting system |
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