CN109624413B - Roller hot-pressing type air bag making machine - Google Patents
Roller hot-pressing type air bag making machine Download PDFInfo
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- CN109624413B CN109624413B CN201910094454.2A CN201910094454A CN109624413B CN 109624413 B CN109624413 B CN 109624413B CN 201910094454 A CN201910094454 A CN 201910094454A CN 109624413 B CN109624413 B CN 109624413B
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- 238000007731 hot pressing Methods 0.000 title claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 70
- 238000005096 rolling process Methods 0.000 claims abstract description 44
- 239000000463 material Substances 0.000 claims abstract description 36
- 238000004049 embossing Methods 0.000 claims abstract description 28
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 238000001816 cooling Methods 0.000 claims description 23
- 239000004033 plastic Substances 0.000 claims description 17
- 238000012937 correction Methods 0.000 claims description 16
- 238000010438 heat treatment Methods 0.000 claims description 12
- 238000000034 method Methods 0.000 claims description 8
- 238000009826 distribution Methods 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000002950 deficient Effects 0.000 abstract description 3
- 238000010924 continuous production Methods 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 abstract description 2
- 238000003825 pressing Methods 0.000 abstract 1
- 238000007789 sealing Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000001105 regulatory effect Effects 0.000 description 4
- 239000011265 semifinished product Substances 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0039—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads
- B31D5/0073—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads including pillow forming
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/0039—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads
- B31D5/006—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles for making dunnage or cushion pads including controlled deformation of flat material, e.g. pleating, corrugating or embossing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D5/00—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles
- B31D5/02—Multiple-step processes for making three-dimensional articles ; Making three-dimensional articles including pressing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D2205/00—Multiple-step processes for making three-dimensional articles
- B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
- B31D2205/0011—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
- B31D2205/0017—Providing stock material in a particular form
- B31D2205/0023—Providing stock material in a particular form as web from a roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D2205/00—Multiple-step processes for making three-dimensional articles
- B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
- B31D2205/0011—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
- B31D2205/0047—Feeding, guiding or shaping the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D2205/00—Multiple-step processes for making three-dimensional articles
- B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
- B31D2205/0011—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads including particular additional operations
- B31D2205/0058—Cutting; Individualising the final products
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D2205/00—Multiple-step processes for making three-dimensional articles
- B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
- B31D2205/0076—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads involving particular machinery details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31D—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER, NOT PROVIDED FOR IN SUBCLASSES B31B OR B31C
- B31D2205/00—Multiple-step processes for making three-dimensional articles
- B31D2205/0005—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads
- B31D2205/0076—Multiple-step processes for making three-dimensional articles for making dunnage or cushion pads involving particular machinery details
- B31D2205/0082—General layout of the machinery or relative arrangement of its subunits
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Abstract
The invention relates to the technical field of packaging, in particular to a roller hot-pressing type air bag making machine capable of realizing continuous production; the automatic rolling machine comprises a feeding mechanism, a rolling mechanism, a material receiving mechanism and an electric control device, wherein a rolling material of the integrated inflatable bag is placed on the feeding mechanism, the feeding mechanism conveys the integrated inflatable bag to the rolling mechanism for rolling and hot stamping hot-pressed lines and hot-pressed lines, then the integrated inflatable bag is continuously conveyed to the rolling mechanism for rolling and cutting tearing lines, and then the integrated inflatable bag is conveyed to the material receiving mechanism for rolling the manufactured inflatable bag into a rolled inflatable bag; according to the invention, all mechanisms are integrated into one machine, so that the continuous feeding, hot pressing, spot breaking and material receiving are realized, the automation degree is high, and the production efficiency is improved; the problems of overlapping embossing, missing embossing and the like caused by inaccurate feeding speed or die matching and the like when the upper die and the lower die are adopted for pressing the inflatable bag strips in actual production are completely avoided, the product quality is improved, the defective rate is reduced, and the production efficiency is greatly improved.
Description
Technical Field
The invention relates to the technical field of packaging, in particular to a roller hot-pressing type air bag making machine capable of realizing continuous production.
Background
The inflatable bag can effectively prevent the movement of goods in transportation, fills gaps among the goods, supports the weight generated by shaking the goods, absorbs shock, protects the goods from damage in transportation, and has increasingly larger requirements along with the rapid development of the domestic and foreign business industries and the goods flow delivery industry, the production of the inflatable bag is generally carried out at present by firstly preparing the integrated inflatable bag, then collecting a roll of material when preparing the integrated inflatable bag, and then carrying out the next processing, wherein the processing technology is usually a tearing line and an isolated closed hot-pressing line, the tearing line is used for dividing the integrated bag into bag bodies with the same size, the tearing line is arranged between the bags, and is usually a point-breaking tearing line which is torn when being arranged on a connecting line between the bags, and the tearing line is convenient to use; the hot-press line is also called a hot seal or a hot-press seam, so that the two ends of the single bag body are sealed after being torn along the tearing line, and the hot-press seam of the single inflatable bag is shorter than the width of the inflatable bag, namely the length of the hot-press line is shorter than the width of the inflatable bag, because one end of the bag opening is sealed, and the other end is left edge, so that the inflatable bag is flushed with air at a later stage; because only one stressed body of the inflated air bag is inflated in one bag body, the volume is particularly large, the elasticity is reduced, the possibility of breakage is increased, more specifically, because the volume and the area of a single air bag are large, breakage is easy to occur, if the whole air bag is leaked after breakage, the damping and buffering effects which are needed are not achieved, and goods are easy to damage.
In the prior art, for the forming of the tearing line and the hot-pressing line, the cutting forming is usually carried out through a hot-sealing knife, for example, the patent of a bag making machine for inflatable bags with the patent number of 2018204796610 is that a sliding block, a sliding groove and a handle are respectively arranged, the handle is pulled, a mounting plate slides along with the sliding block in the sliding groove, and the distance between the hot-pressing knife and a tearing line knife plate is adjusted, so that the requirements of different distances between the hot-pressing line and the tearing line can be met, the tearing line and the hot-sealing line are formed through the structure of the hot-sealing knife, but the hot-sealing line cannot be formed, the hot-sealing line is formed, the hot-sealing line and the tearing line are respectively formed through the structure, the production efficiency is low, the labor intensity is high, and the tearing line and the hot-pressing line are formed through the structure of the hot-sealing knife type, although the number of cutters is reasonably increased, the production efficiency can be improved to a certain extent, the hot-pressing line cannot be formed on a bag body, and the produced inflatable bag is a general bag body. Although some inflatable bags with hot embossing exist in the market, one of the upper and lower flat hot-pressing dies used in the process of forming the hot embossing is a male die, the male die is provided with the hot embossing lines and the hot embossing lines on the bag body, the lower die can be a flat die, the inflatable bag is conveyed to the lower die, then the hot male die presses the bag body, then the bag body can be simultaneously formed with the hot embossing lines and then is continuously conveyed, and the forming mode mainly uses servo to perform die closing and die opening, so that the working efficiency is low, and in addition, due to the conveying, no matter human errors, machine errors or other reasons, the bag body is easy to have deviation of die matching in the conveying process, so that the hot embossing lines and the hot embossing lines are overlapped and embossed in a certain place of the same bag, or the bag is left blank to be too large to leak out of embossing of a certain part, so that too many defective products can be generated.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide an air bag making machine, in particular to a roller hot-pressing type air bag making machine which can continuously produce and simultaneously form hot-pressing lines and can effectively avoid the condition of reprinting or missing printing.
The technical scheme adopted by the invention is as follows: a roller hot-pressing type air bag making machine comprises a feeding mechanism, a rolling and cutting mechanism, a material receiving mechanism and an electric control device, wherein an integrated air bag roll material is placed on the feeding mechanism, the feeding mechanism conveys the integrated air bag to the rolling mechanism to be rolled and hot-pressed into hot-pressed lines and hot-pressed lines, then the air bag is continuously conveyed to the rolling and cutting mechanism to be rolled and cut into tearing lines, and then the tearing lines are conveyed to the material receiving mechanism to roll the manufactured air bag into a roll of air bag; the feeding structure comprises a supporting frame, a feeding roller and a feeding rotary roller; the rolling mechanism comprises a roller die, a limiting roller and a correcting device, wherein the roller die comprises two convex die rollers and a flat die roller which are meshed with each other and rotate, the convex die roller comprises a heating roller core and a hard plastic convex die sleeved outside the heating roller core, the hard plastic convex die is detachably sleeved outside the heating roller core to form a roller shape, the unfolding surface of the hard plastic convex die is provided with at least one die surface, each die surface is provided with a group of hot pressing lines and a hot pressing line, and each group of hot pressing lines is provided with two parallel hot pressing lines; the rolling and cutting mechanism comprises a cooling roller and a rotary cutter device, and is used for cutting the tearing line.
The correction device adopts a position correction device of the offset carrier roller, and comprises a pair of automatic offset carrier rollers, so that the phenomenon of offset of the inflatable bag in the conveying process can be automatically corrected, the inflatable bag enters the correction device after being conveyed by the traction of the driving roller group, passes through the bottom of the limiting roller after coming out of the correction device, and extends into the roller die from the lower surface of the bottom of the limiting roller for hot press forming.
The support frame of the feeding mechanism is provided with a feeding roller, one end of the feeding roller is connected with a motor through a belt pulley, the integrated air bag coil to be manufactured is sleeved on the feeding roller, and the starting end of the air bag coil passes through the bottom of the feeding roller and then is fed to the rolling mechanism.
When the air bag is deviated in the conveying process, the deviation is rubbed with a small baffle roller on one side, the support on the side is automatically adjusted to move forwards along the running direction of the air bag, the other side moves backwards relatively, and the air bag moves towards one side of the baffle roller which moves backwards until the air bag returns to a normal position.
The cooling roller comprises a cooling roller core and a rubber roller sleeved outside the cooling roller core, the rotary cutter device comprises a cutter rest, a rotating shaft, a cutter driving device and a rotary cutter, the cutter rest is arranged above the cooling roller, the rotary cutter is rotatably arranged on the cutter rest through the rotating shaft, and when the rotary cutter edge rotates downwards, an inflatable bag coming out of the cooling roller can be cut to form a tearing line.
The rotary cutter adopts stainless steel integrated into one piece, is the drum-type, installs in the pivot, has two tool bits of mutual symmetry, and cutter drive arrangement adopts elevator motor, adjusts elevator motor's position and can set up to the position of point broken string, and elevator motor drive pivot rotates, and the pivot drives rotary cutter and rotates, carries out continuous cutting tear line to the pneumatic bag that conveys.
The material collecting device comprises a bracket, a material collecting roller and a driving device, wherein the material collecting roller is arranged on the bracket and can rotate under the driving of the driving device, and the inflatable bag which completes the cutting action from the rolling mechanism is wound on the material collecting roller in a surrounding manner to form a coiled material finished product.
The electric control device comprises a distribution box and a PLC (programmable logic controller), when the bag making machine works, the distribution box distributes and supplies power to each part, the integral air bag semi-finished coiled material is installed on a feeding roller of a feeding mechanism and then is conveyed to a rolling mechanism to be subjected to embossing hot-pressing lines and hot-pressing lines, specifically, the air bag semi-finished coiled material enters a driving roller group from a feeding rotating roller, the driving roller group enters a correcting device after traction and conveying, enters the bottom of a limiting roller after coming out of the correcting device, extends into a roller die from the lower surface of the bottom of the limiting roller to be subjected to hot-pressing forming, then is conveyed to a rolling mechanism to be subjected to tearing line cutting, and then the driving roller group is conveyed to a collecting mechanism to be subjected to collecting.
The limiting roller and the flat die roller are attached to form relative meshing motion.
The diameter of the male die roller is larger than that of the flat die roller, and the flat die roller adopts a high-temperature-resistant silica gel roller.
The invention has the beneficial effects that: according to the invention, the feeding mechanism, the rolling and cutting mechanism and the material receiving mechanism are integrated into one machine, so that the continuous feeding, hot pressing, spot breaking and material receiving are realized, the automation degree is high, and the production efficiency is improved; particularly, the rolling mechanism adopts the two convex die rollers and the flat die roller which are meshed and rotated mutually to carry out hot press forming and hot embossing, and adopts an automatic correction device, so that the problems of overlapping embossing, missing embossing and the like caused by inaccurate feeding speed or die matching and the like when the inflatable bag strip is pressed by adopting the upper die and the lower die in actual production are completely avoided, the product quality is improved, the defective rate is reduced, the production efficiency is improved to a great extent, the die surface of the hard plastic convex die can be designed as required, the replacement is carried out at will, the flexible processing is convenient to realize, and the production cost is reduced.
Drawings
Fig. 1 is a schematic diagram of the whole structure of the present invention.
Fig. 2 is a schematic diagram of the side view of the whole machine of the present invention.
Fig. 3 is a schematic view of a part of the structure of the present invention.
Fig. 4 is a schematic view showing the developed planar shape of the hard plastic punch according to the present invention.
Fig. 5 is a partial enlarged view of a in fig. 3.
Fig. 6 is a partial enlarged view of B in fig. 3.
The drawings are marked with the following description: the device comprises a 1-feeding mechanism, a 2-rolling mechanism, a 3-rolling mechanism, a 4-receiving mechanism, a 5-electric control device, a 6-hot pressing line, 7-hot embossing, 8-tearing lines, 11-supporting frames, 12-feeding rollers, 13-feeding rotating rollers, 21-male die rollers, 22-flat die rollers, 23-limiting rollers, 24-correcting devices, 31-cooling rollers, 32-rotating cutter devices, 321-knife rests, 322-rotating cutters, 41-supporting frames and 42-receiving rollers.
Detailed Description
The following detailed description of specific embodiments of the invention refers to the accompanying drawings, which are included to provide a detailed description of the invention:
as shown in figures 1-6, the roller hot-pressing type airbag bag making machine comprises a feeding mechanism 1, a rolling mechanism 2, a rolling and cutting mechanism 3, a material collecting structure 4 and an electric control device 5, wherein the electric control device 5 comprises a distribution box and a PLC (programmable logic controller), when the bag making machine is to work, the distribution box distributes power and supplies power to all the mechanisms, firstly, the integrated airbag semi-finished product coil is arranged on the feeding mechanism 1, then, the integrated airbag semi-finished product coil is pulled and conveyed to the rolling mechanism 2 for embossing a hot-pressing line 6 and a hot-pressing line 7, then, the integrated airbag semi-finished product coil is pulled and conveyed to the rolling and cutting mechanism 3 for cutting by a tearing line 8, finally, the integrated airbag semi-finished product coil is pulled and conveyed to the material collecting structure 4 for collecting the manufactured airbag into a coil of the airbag, and the airbag can be made of PA, PP and PE materials.
The feeding mechanism 1 comprises a supporting frame 11, a feeding roller 12 and a feeding rotating roller 13, wherein the feeding roller 12 is arranged on the supporting frame 11, one end of the feeding roller 12 is connected with a motor through a belt pulley, the motor drives the feeding roller 12 to rotate, an integrated air bag coil to be manufactured is sleeved on the feeding roller 12, an air bag strip is formed by pulling the air bag coil open, and the starting end of the air bag strip passes through the bottom of the feeding rotating roller 13 to form a tension structure and then is fed to the rolling mechanism 2.
The rolling mechanism 2 comprises a roller die, a limit roller 23 and a correction device 24, wherein an inflatable bag strip conveyed from a feeding rotary roller 13 in the feeding mechanism 1 is firstly conveyed by a tension structure formed by a driving roller set and then enters the correction device 24, the inflatable bag strip is conveyed out after being subjected to position correction on the correction device 24, is pulled downwards to enter the bottom of the limit roller 23, extends from the lower surface of the bottom of the limit roller 23 into the roller die to be subjected to hot press forming, the roller die comprises two convex die rollers 21 and a flat die roller 22 which are meshed and rotated in a fit mode, the diameter of the convex die roller 21 is larger than that of the flat die roller 22, the flat die roller 22 adopts a high-temperature resistant silica gel roller, the convex die roller 21 comprises a heating roller core, the heating roller adopts electromagnetic heating, is a mature technology in the current market, and is sleeved outside the heating roller core to form a hard plastic convex die with a hot press line 6 and a hot press pattern 7, the hard plastic male die is detachably sleeved outside the heating roller core, so that the hard plastic male die can be replaced, the hard plastic male die can be simply replaced according to the shape and the size of the hot embossing lines 7 required to be formed on the bag body, the male die roller 21 is not required to be completely replaced, the unfolding surface of the hard plastic male die is provided with at least one group of hot embossing lines 6 and one hot embossing line 7, each group of hot embossing lines 6 is provided with two parallel hot embossing lines 6, the hard plastic male die in the embodiment is provided with two groups of hot embossing lines 6 and two hot embossing lines 7, two ends of the two hot embossing lines 7 are respectively separated by the two groups of hot embossing lines 6, no die is required when the hot embossing lines 6 and the hot embossing lines 7 are formed on the inflatable bag strips, the correction device 24 adopts a position correction device 24 of the offset carrier roller, the offset carrier roller comprises a pair of automatic aligning carrier roller, the offset phenomenon of the inflatable bag in the conveying process can be automatically corrected, when the inflatable bag is deviated in the conveying process, when the deviation rubs with a small baffle roller on one side, the bracket 41 on the side moves forwards along the running direction of the inflatable bag strip, the other side moves backwards relatively, at the moment, the inflatable bag strip moves towards one side of the baffle roller which moves backwards until the inflatable bag strip returns to a normal position, so that the inflatable bag strip conveyed from the correcting device 24 is subjected to position correction, then enters a roller die through the limiting roller 23, the limiting roller 23 is attached to the flat die roller 22 in a relatively meshed mode, so that the inflatable bag strip does not have the situation of inclination in position, and therefore, the condition of matching or plate alignment is not needed, the convex die roller 21 and the flat die roller 22 in the roller die are directly meshed and pressed, and because the convex die roller 21 adopts a heating roller core, heat can be transferred to a hard plastic convex die, the hard plastic convex die can generate heat, and when the convex die roller 21 and the flat die roller 22 are directly meshed and pressed, the hot press lines 6 and the hot press lines 7 on the hard plastic convex die can be hot pressed on the inflatable bag body; the driving device of the roller mould can be connected with a frequency converter, and the rotating speed is regulated by regulating the frequency converter.
The rolling and cutting mechanism 3 comprises a cooling roller 31 and a rotary cutter device 32, the cooling roller 31 comprises a cooling roller core and a rubber roller sleeved outside the cooling roller core, the cooling roller core adopts a water cooling mode, and the cooling roller technology is a mature technology at present and is not redundant; the rotary cutter device 32 comprises a cutter rest 321, a rotating shaft, a cutter driving device and a rotary cutter 322, wherein the cutter rest 321 is arranged above the cooling roller 31, the rotary cutter 322 is rotatably arranged on the cutter rest 321 through the rotating shaft, and when the opening of the rotary cutter 322 rotates downwards, the inflatable bag coming out of the cooling roller 31 can be cut to form a tearing line 8; the rotary cutter 322 is integrally formed by stainless steel, is in a drum type, is arranged on a rotating shaft, is provided with two mutually symmetrical cutter heads, the cutter heads are in a point-off shape, the cut tearing line 8 is in a point-off shape, the cutter driving device adopts a lifting motor, the position of the lifting motor is adjusted to set the position of the tearing line 8, the rotating shaft is driven to rotate, the rotary cutter 322 is driven to rotate by rotation, and the tearing line 8 is continuously cut by the conveyed inflatable bags; the two hot pressing lines 6 are arranged between each hot pressing line 7 on the air bag strip hot-pressed by the rolling mechanism 2, and the tearing line 8 is cut between the two hot pressing lines 6 by the rotary cutter 322, so that the air bag strip hot-pressed by the rolling mechanism 2 is higher in temperature, and the tearing line 8 is cut after being cooled by the cooling roller 31 in order to avoid deformation in the cutting process, the driver of the rolling mechanism 3 can be connected with a frequency converter, the rotating speed of the rotary cutter 322 is regulated by regulating the frequency converter, and the rotary cutter 322 can accurately cut to form the tearing line 8 between the two hot pressing lines 6 during cutting, so that the air bag is completely torn along the tearing line 8.
The material collecting device comprises a bracket 41, a material collecting roller 42 and a driving device, wherein the material collecting roller 42 is arranged on the bracket 41, the material collecting roller 42 can rotate under the driving of the driving device, and an inflatable bag which completes the cutting action from the roll cutting mechanism 3 is wound on the material collecting roller 42 in a surrounding manner after passing through a tension structure formed by a rotating roller group, so as to form a rolled material finished product.
The foregoing description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, and those skilled in the art may make various changes and modifications within the scope of the technical solution of the present invention, and any modifications, equivalent changes and modifications made to the above embodiments according to the technical matters of the present invention are still within the scope of the technical solution of the present invention.
Claims (7)
1. A roller hot-pressing type air bag making machine is characterized in that: the bag making machine comprises a feeding mechanism, a rolling mechanism, a material receiving mechanism and an electric control device, wherein the rolling mechanism is used for placing the integrated inflatable bag roll material on the feeding mechanism, the feeding mechanism is used for conveying the integrated inflatable bag to the rolling mechanism for hot-pressing rolling and hot-pressing lines, then continuously conveying the integrated inflatable bag to the rolling mechanism for rolling and cutting the tearing lines, and then conveying the integrated inflatable bag to the material receiving mechanism for rolling the manufactured inflatable bag into a roll of inflatable bag; the feeding mechanism comprises a supporting frame, a feeding roller and a feeding rotary roller; the rolling mechanism comprises a roller die, a limiting roller and a correcting device, wherein the roller die comprises two convex die rollers and a flat die roller which are meshed with each other and rotate, the convex die roller comprises a heating roller core and a hard plastic convex die sleeved outside the heating roller core, the hard plastic convex die is detachably sleeved outside the heating roller core to form a roller shape, the unfolding surface of the hard plastic convex die is provided with at least one die surface, the die surfaces are hot-pressed lines and hot-pressed lines, and each group of hot-pressed lines is provided with two parallel hot-pressed lines; the rolling and cutting mechanism comprises a cooling roller and a rotary cutter device and is used for cutting the tearing line; the cooling roller comprises a cooling roller core and a rubber roller sleeved outside the cooling roller core, the rotary cutter device comprises a cutter rest, a rotating shaft, a cutter driving device and a rotary cutter, the cutter rest is arranged above the cooling roller, the rotary cutter is rotatably arranged on the cutter rest through the rotating shaft, and when the rotary cutter edge rotates downwards, an inflatable bag coming out of the cooling roller can be cut to form a tearing line; the correction device adopts a position correction device of a deviation-adjusting carrier roller, and comprises a pair of automatic deviation-adjusting carrier rollers, so that the deviation phenomenon of an inflatable bag in the conveying process can be automatically corrected, the inflatable bag enters the correction device after being conveyed by a driving roller set in a traction way, passes through the bottom of a limiting roller after coming out of the correction device, and extends into a roller die from the lower surface of the bottom of the limiting roller for hot press forming; when the air bag is deviated in the conveying process, the deviation is rubbed with a small baffle roller on one side, the support on the side is automatically adjusted to move forwards along the running direction of the air bag, the other side moves backwards relatively, and the air bag moves towards one side of the baffle roller which moves backwards until the air bag returns to a normal position.
2. A roll hot-press airbag machine as set forth in claim 1, wherein: the support frame of the feeding mechanism is provided with a feeding roller, one end of the feeding roller is connected with a motor through a belt pulley, the integrated air bag coil to be manufactured is sleeved on the feeding roller, and the starting end of the air bag coil passes through the bottom of the feeding roller and then is fed to the rolling mechanism.
3. A roll hot-press airbag machine as set forth in claim 1, wherein: the rotary cutter adopts stainless steel integrated into one piece, is the drum-type, installs in the pivot, has two tool bits of mutual symmetry, and cutter drive arrangement adopts elevator motor, adjusts elevator motor's position and can set up to the position of point broken string, and elevator motor drive pivot rotates, and the pivot drives rotary cutter and rotates, carries out continuous cutting tear line to the pneumatic bag that conveys.
4. A roll hot-press airbag machine as set forth in claim 1, wherein: the material receiving mechanism comprises a bracket, a material receiving roller and a driving device, wherein the material receiving roller is arranged on the bracket and can rotate under the driving of the driving device, and the inflatable bag which completes the cutting action from the rolling mechanism is wound on the material receiving roller in a surrounding manner to form a coiled material finished product.
5. A roll hot-press airbag machine as set forth in claim 1, wherein: the electric control device comprises a distribution box and a PLC (programmable logic controller), when the bag making machine works, the distribution box distributes and supplies power to each part, the integral air bag semi-finished coiled material is installed on a feeding roller of a feeding mechanism and then is conveyed to a rolling mechanism to be subjected to embossing hot-pressing lines and hot-pressing lines, specifically, the air bag semi-finished coiled material enters a driving roller group from a feeding rotating roller, the driving roller group enters a correcting device after traction and conveying, enters the bottom of a limiting roller after coming out of the correcting device, extends into a roller die from the lower surface of the bottom of the limiting roller to be subjected to hot-pressing forming, then is conveyed to a rolling mechanism to be subjected to tearing line cutting, and then the driving roller group is conveyed to a collecting mechanism to be subjected to collecting.
6. A roll hot-press airbag machine as set forth in claim 1, wherein: the limiting roller and the flat die roller are attached to form relative meshing motion.
7. A roll hot-press airbag machine as set forth in claim 1, wherein: the diameter of the male die roller is larger than that of the flat die roller, and the flat die roller adopts a high-temperature-resistant silica gel roller.
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| CN201910094454.2A CN109624413B (en) | 2019-01-31 | 2019-01-31 | Roller hot-pressing type air bag making machine |
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| CN201910094454.2A CN109624413B (en) | 2019-01-31 | 2019-01-31 | Roller hot-pressing type air bag making machine |
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| CN109624413B true CN109624413B (en) | 2023-12-22 |
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| CN109624413A (en) | 2019-04-16 |
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