A kind of clutch spring assembly tooling
Technical field
The invention belongs to automobile clutch technical fields, more particularly, to a kind of clutch spring assembly tooling.
Background technique
As China or even the high speed development of world car clutch industry, the various new varieties of clutch disassembly are continuous
Appearance, with the emergence of new design scheme, corresponding matched new assembly tool is also being constantly updated, so that assembly
More simplicity, efficient, safe.
It in the assembly of clutch, needs for spring to be encased in damping gasket, but the length of spring generally higher than damps
The length of pad window needs spring will could be encased in the window of damping gasket after spring-compressed certain length, existing
The mode of manual assembly mostly used greatly to the installation of spring, under assembly efficiency, since spring force is larger, in compressed spring
When spring be easy to pop up under the action of elastic force, some potential safety problems is caused to operator, make spring assembly become more
To be not easy.
Summary of the invention
The present invention for overcome the deficiencies in the prior art, provides a kind of clutch spring assembly tooling.
To achieve the goals above, the invention adopts the following technical scheme: a kind of clutch spring assembly tooling, including peace
Loading board, the processing plate on the mounting plate, set on it is described processing plate on fixed link and be sheathed in the fixed link
Cover board, the processing plate are equipped with processing groove, and the mounting plate bottom is equipped with the first connecting plate, and first connecting plate is equipped with
Cylinder, the processing groove is interior to be equipped with the first pushing block matched with the cylinder, and first pushing block can be along the processing groove
Inner wall is mobile;Gasket is mounted on both ends of the spring, after so that gasket and spring is mutually formed cooperation, gasket is put together together with spring
Enter into processing groove, then damping gasket is sheathed in fixed link, move damping gasket down along fixed link, makes to damp
Alignment springs at the window of gasket play fixed function to damping gasket under the action of fixed link, damping gasket are avoided to process
It shifts in the process, starts switching cylinder, the first pushing block is pushed to move along processing groove inner wall in the presence of cylinder, first
Pushing block provides pressure for gasket, and gasket is pushed to squeeze spring, and after spring is compressed to less than length of window, damping gasket is in weight
It is fallen to automatically under the action of power in the notch of cushion block, is encased in cushion block and spring in the window of damping gasket, complete damping
The assembly of gasket and spring;Spring is placed in processing groove, spring is squeezed with the effect of cylinder, is convenient for spring-compressed, it can
Easily spring is encased in the window of damping gasket, promotes the efficiency installed to spring, using mechanical semi-automation to bullet
Spring is installed, and so that the installation of spring is become more laborsaving, is saved manpower, simplifies spring installation steps;In the first pushing block and pad
Under the mutual cooperation of piece, it is placed in spring in processing groove and is compressed, preventing spring, unbalance stress pops up in process,
It avoids spring from causing to damage to operator, promotes the safety in spring assembling process.
The processing plate is equipped with the first loose slot for matching with the processing groove, be equipped in first loose slot with
The second pushing block that first pushing block matches, second pushing block are connected with the piston rod of the cylinder, second pushing block
One end is pyramidal structure;Under the pyramidal structure of the second pushing block, cooperates convenient for the second pushing block and the first pushing block, make cylinder
The first pushing block can be pushed to move along processing groove inner wall when the second pushing block being pushed to move forward, convenient under the action of the first pushing block
Spring is squeezed, spring is encased in damping gasket;Transmission effect is played by power of second pushing block to cylinder, the cylinder made
It is dynamically stable to pass to the first pushing block, power of the receiving for keeping the first pushing block stable from cylinder, convenient in cylinder
Effect is lower to squeeze spring, saves manpower, prevents the pop-up of spring stress unevenness from keeping operator injured.
The first loose slot inner wall is equipped with sliding slot, and the second pushing block side wall is equipped with and matches with the sliding slot
Sliding block, the sliding slot is interior to be equipped with the reset spring matched with the sliding block;Second pushing block be equipped with cavity, described first
Movable trench bottom is equipped with the first gag lever post matched with the cavity;Under the mutual cooperation of sliding slot and sliding block, pushed away to second
The movement of block plays the role of positioning, while being defined to the maximum distance of the second pushing block movement, limits the range of cylinder, prevents
Only the second pushing block is directly in contact with processing groove inner wall and damages to processing groove and the second pushing block;First gag lever post and first is lived
Dynamic slot cooperates, and plays position-limiting action to the movement travel of the second pushing block together with sliding slot sliding block, mitigates the burden of sliding slot sliding block,
The former slim slide block service life moves the second pushing block along the first limited block side wall, convenient for the second pushing block push the first pushing block into
Row movement;When cylinder back moves, under the action of reset spring, pushes sliding block mobile toward sliding slot one end, complete second and push away
Block automatically resets, and the first pushing block is made to disengage with cushion block, convenient for taking out workpiece after processing is completed.
Counterweight ring is equipped at the top of the cover board, the counterweight ring inner wall is equipped with the first mounting groove, first mounting groove
Interior to be equipped with fixed spring, described fixed spring one end is equipped with convex block, and the fixed link side wall is equipped with and matches with the convex block
Groove;Cover board is nested into fixed plate by damping gasket after being nested into fixed link, and cover board is made to be pressed in damping gasket top
Portion under the gravity of counterweight ring, produces damping gasket when spring is compressed to length less than damping gasket length of window
Raw pressure, falls down damping gasket automatically, so that spring be made to enter in window, completes the dress of damping gasket and spring
Match, promote the assembly effect of damping gasket and spring, damping gasket is avoided to be stuck in fixed link the assembly efficiency for influencing workpiece, with
Just the installation of spring is quickly finished;Under the cooperation of convex block and groove, make cover board can not be easily after being nested into fixed link
Rotation plays fixed function to cover board, avoids cover plate lid at damping gasket the window's position, prevent cover board from causing to the installation of spring
It influences.
The cover board bottom is equipped with the second mounting groove, and the second installation trench bottom is equipped with connecting spring, the connection bullet
Spring bottom is equipped with the second connecting plate, and the second connecting plate upper bottom portion is equipped with sucker;It is nested into fixed link when by damping gasket
When, damping gasket is placed in the plane, cover board and damping gasket squeeze cover board down, make sucker and damping mat mutually to it
Piece contacts with each other, and plays fixed function to cover board under the action of sucker, cover board and damping gasket are then nested into fixation together
On bar, pressure is provided for damping gasket by counterweight ring, promotes spring installation effectiveness;After spring is installed, along fixation
Bar up pushes cover board, drives damping gasket up to move under the action of sucker, convenient for taking damping gasket from fixed link
Out, the further processing efficiency promoted to workpiece.
It is equipped with the first installing pipe at the top of the fixed link, is equipped with installation cavity, the installation cavity side in first installing pipe
Wall is equipped with first through hole, and the second gag lever post is equipped in the first through hole, is equipped with first connecting rod, institute in the installation cavity
It states first connecting rod and is connected with second gag lever post by a limit spring;When assembly tooling when not in use, cover board is inserted in
Onto fixed link, make cover plate lid in processing groove, cover board is made to shield processing groove, prevents sundries from falling in processing groove
The processing of workpiece is impacted;Under the action of limit spring, stretch out the second gag lever post out of installation cavity, thus to cover board
Position-limiting action is played, deviate from cover board can not from fixed link, promote cover board and processes the fiting effect of plate, avoids cover board from processing
Abjection causes the loss of cover board on plate.
It is equipped with the second installing pipe at the top of first installing pipe, is equipped with movable chamber, the activity in second installing pipe
Intracavitary to be equipped with push rod, the push rod bottom is equipped with the first push plate matched with second gag lever post, second limit
Bar side is equipped with the skewed slot matched with first push plate;When needing stretches out the second gag lever post out of installation cavity, down
Push rod is pushed, makes push rod that push plate be pushed to move down, makes push plate that the second gag lever post be pushed to stretch out out of installation cavity, in the second limit
Position-limiting action is played to cover board under the action of bar, prevents cover board from deviating from out of fixed link, processing groove is risen when not in use in tooling and is protected
Shield effect, prevents cover board from arbitrarily placing the loss for causing cover board;Under the action of skewed slot, make the first push plate when moving down,
Convenient for pushing the second gag lever post to stretch out out of installation cavity under the action of the first push plate, easily the second gag lever post can be controlled
System promotes cover board and processes the fiting effect of plate.
The first limit plate and the second limit plate are equipped in the movable chamber, first limit plate is set to second limit
Above plate, through slot is respectively equipped on first limit plate and second limit plate, the push rod is equipped with and the through slot
The third gag lever post matched, the push rod top are equipped with handwheel;When needing stretches out the second gag lever post out of installation cavity, make
Third gag lever post aligns with through slot, pushes push rod down, third gag lever post is pushed into below the second limit plate, in handwheel
Lower rotating push-rod is acted on, the second limit plate is made to play position-limiting action to third gag lever post, limit is played to cover board convenient for the second gag lever post
Effect;When needing to take out cover board from fixed link, rotating push-rod makes third gag lever post align with through slot, limits third
Position bar moves to above the first limit plate, plays a supportive role under the action of the first limit plate to third gag lever post, to make the
Two gag lever posts enter in installation cavity, convenient for taking out cover board from fixed link, while also facilitating and being encased in damping gasket admittedly
In fixed pole, convenient for the assembly to spring.
The processing trench bottom is equipped with the second loose slot, is equipped with link block, the link block in second loose slot
It is equipped with the second push plate matched with first pushing block;It is equipped in second loose slot and to be matched with the link block
Support spring;After gasket and spring are put into processing groove, the second push plate is in contact with gasket side wall, in the work of support spring
Under, the second push plate is made to generate thrust to gasket, convenient for pushing gasket toward the position of the first pushing block under the action of the second push plate
Place's movement, makes gasket and the first pushing block mutually form cooperation, under the mutual cooperation of the second push plate and the first pushing block, rises to gasket
To certain fixed effect, prevents from popping up out of processing groove when spring is in compression, promote the safety of tooling.
First pushing block is equipped with the first link slot, and the first link slot inner wall is equipped with fixing groove;First connection
Slot and fixing groove cooperate with gasket, further to reinforce gasket and the under the action of the first link slot and fixing groove
The fixed effect of one pushing block effectively prevents the case where spring is popped up out of processing groove when squeezing spring, prevents spring to behaviour
It is damaged as personnel, promotes safety when spring assembly.
The invention has the following advantages that spring is placed in processing groove, spring is squeezed with the effect of cylinder, is convenient for bullet
Spring, can easily be encased in the window of damping gasket by spring compression, promote the efficiency installed to spring, certainly using mechanical half
Dynamicization installs spring, so that the installation of spring is become more laborsaving, saves manpower, simplifies spring installation steps;First
It under the mutual cooperation of pushing block and gasket, is placed in spring in processing groove and is compressed, prevent spring stress in process
Unevenness pop-up, avoids spring from causing to damage to operator, promotes the safety in spring assembling process.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of mounting plate of the present invention.
Fig. 3 is the diagrammatic cross-section one of mounting plate of the present invention.
Fig. 4 is enlarged drawing at the A in Fig. 3.
Fig. 5 is the diagrammatic cross-section two of mounting plate of the present invention.
Fig. 6 is enlarged drawing at the B in Fig. 5.
Fig. 7 is the diagrammatic cross-section three of mounting plate of the present invention.
Fig. 8 is enlarged drawing at the C in Fig. 7.
Fig. 9 is the diagrammatic cross-section four of mounting plate of the present invention.
Figure 10 is enlarged drawing at the D in Fig. 9.
Figure 11 is the structural schematic diagram of cover board of the present invention.
Figure 12 is the diagrammatic cross-section one of cover board of the present invention.
Figure 13 is the diagrammatic cross-section two of cover board of the present invention.
Figure 14 is damping gasket structural schematic diagram.
Figure 15 is spring structure schematic diagram.
Figure 16 is damping gasket and spring assembling schematic diagram.
Specific embodiment
As illustrated in figs. 1-16, a kind of clutch spring assembly tooling, adding including mounting plate 1, on the mounting plate 1
Work plate 2 is set on the fixed link 3 processed on plate 2 and the cover board 44 being sheathed in the fixed link 3, the processing plate 2
There is processing groove 21, processing groove is four, is circumferentially distributed in processing plate surface, the position of processing groove and the window in damping gasket 5
51 positions of mouth are corresponding, and cover board is cross-shaped configuration, under the action of cover board, can play protection to processing groove when not in use in tooling
Effect, prevents sundries from falling and blocks processing groove in processing groove;1 bottom of mounting plate is equipped with the first connecting plate 11, and described the
One connecting plate 11 is equipped with cylinder 12, and the first pushing block 23 matched with the cylinder 12 is equipped in the processing groove 21, described
First pushing block 23 can be moved along 21 inner wall of processing groove;Processing plate is square structure, and the first connecting plate is set to processing plate
On four angles, two piece of first pushing block is equipped in a processing groove, two piece of first pushing block is respectively arranged on processing groove both ends.
Gasket is mounted on both ends of the spring, after so that gasket and spring is mutually formed cooperation, gasket is put together together with spring
Enter into processing groove, then damping gasket is sheathed in fixed link, move damping gasket down along fixed link, makes to damp
Alignment springs at the window of gasket play fixed function to damping gasket under the action of fixed link, damping gasket are avoided to process
It shifts in the process, starts switching cylinder, the first pushing block is pushed to move along processing groove inner wall in the presence of cylinder, first
Pushing block provides pressure for gasket, and gasket is pushed to squeeze spring, and after spring is compressed to less than length of window, damping gasket is in weight
It is fallen to automatically under the action of power in the notch of cushion block, is encased in cushion block and spring in the window of damping gasket, complete damping
The assembly of gasket and spring;Spring is placed in processing groove, spring is squeezed with the effect of cylinder, is convenient for spring-compressed, it can
Easily spring is encased in the window of damping gasket, promotes the efficiency installed to spring, using mechanical semi-automation to bullet
Spring is installed, and so that the installation of spring is become more laborsaving, is saved manpower, simplifies spring installation steps;In the first pushing block and pad
Under the mutual cooperation of piece, it is placed in spring in processing groove and is compressed, preventing spring, unbalance stress pops up in process,
It avoids spring from causing to damage to operator, promotes the safety in spring assembling process.
It is set in damping gasket 5 there are four window 51, four windows are circumferentially distributed in damping gasket surface, on window inner wall
Equipped with the second link slot 52,61 side wall of gasket is equipped with the second connecting rod 64, is additionally provided with third limit plate 63 on gasket side wall, the
Three limit plates are two pieces, and the interval between third limit plate is identical as damping gasket thickness, under the action of third limit plate just
Cooperate in forming the window in gasket and damping gasket;The gasket other side is equipped with fixed frame 62, and fixed frame is for playing spring 6
Fixed function, convenient for spring to be fixed on gasket;When installing to spring, one piece of pad is placed respectively at the both ends of spring
Piece, convenient for spring to be encased in the window of damping gasket;Second connecting rod is corresponding with the position of the second link slot.
The processing plate 2 is equipped with the first loose slot matched with the processing groove 21, and the first loose slot is set to processing
Slot one end, the first loose slot are communicated with processing groove;The matched with first pushing block 23 is equipped in first loose slot
Two pushing blocks 22, second pushing block 22 are connected with the piston rod of the cylinder 12, and described second pushing block, 22 one end is pyramidal structure,
One piece of second pushing block and two piece of first pushing block cooperate;Under the pyramidal structure of the second pushing block, it is convenient for the second pushing block and first
Pushing block cooperates, and the second pushing block of promotion of cylinder is made the first pushing block can be pushed to move along processing groove inner wall when moving forward,
Convenient for squeezing spring under the action of the first pushing block, spring is encased in damping gasket;Cylinder is moved by the second pushing block
Power plays transmission effect, and the dynamically stable of the cylinder made passes to the first pushing block, and the receiving for keeping the first pushing block stable comes from
The power of cylinder saves manpower convenient for squeezing spring in the presence of cylinder, prevents the pop-up of spring stress unevenness from making operator
It is injured.
The first loose slot inner wall is equipped with sliding slot 27, and 22 side wall of the second pushing block is equipped with and 27 phase of sliding slot
The sliding block 222 of cooperation, the sliding slot 27 is interior to be equipped with the reset spring 271 matched with the sliding block 222;Second pushing block 22
It is equipped with cavity, the described first movable trench bottom is equipped with the first gag lever post 26 matched with the cavity;In sliding slot and sliding block
Mutual cooperation under, play the role of positioning to the movement of the second pushing block, at the same to the second pushing block movement maximum distance be defined,
The range for limiting cylinder, prevents the second pushing block to be directly in contact with processing groove inner wall and causes to damage to processing groove and the second pushing block
It is bad;First gag lever post and the first loose slot cooperate, and play limit to the movement travel of the second pushing block together with sliding slot sliding block and make
With the burden of mitigation sliding slot sliding block, the former slim slide block service life moves the second pushing block along the first limited block side wall, is convenient for
Second pushing block pushes the first pushing block to be moved;When cylinder back moves, under the action of reset spring, push sliding block past sliding
Slot one end is mobile, complete automatically reseting for the second pushing block, the first pushing block is made to disengage with cushion block, convenient for will after processing is completed
Workpiece takes out.
At the top of the cover board 44 be equipped with counterweight ring 4,4 inner wall of counterweight ring be equipped with the first mounting groove 41, described first
Be equipped with fixed spring 42 in mounting groove 41, described 42 one end of fixed spring is equipped with convex block 43,3 side wall of fixed link be equipped with
The groove 31 that the convex block 43 matches;Cover board is nested into fixed plate by damping gasket after being nested into fixed link, makes to cover
Plate is pressed at the top of damping gasket, when spring is compressed to length less than damping gasket length of window, is made in the gravity of counterweight ring
Under, pressure is generated to damping gasket, falls down damping gasket automatically, so that spring be made to enter in window, completed
The assembly of damping gasket and spring promotes the assembly effect of damping gasket and spring, damping gasket is avoided to be stuck in shadow in fixed link
The assembly efficiency of workpiece is rung, to quickly finish the installation of spring;Under the cooperation of convex block and groove, it is being nested into cover board
It can not be rotated easily after in fixed link, fixed function is risen to cover board, avoids cover plate lid at damping gasket the window's position, prevents from covering
Plate impacts the installation of spring.
44 bottom of cover board is equipped with the second mounting groove, and the second installation trench bottom is equipped with connecting spring 45, the company
45 bottom of spring is connect equipped with the second connecting plate 46,46 upper bottom portion of the second connecting plate is equipped with sucker 47, and sucker is made of rubber,
It can produce deformation, convenient for playing fixed function to damping gasket under the action of sucker;It is nested into fixed link when by damping gasket
When, damping gasket is placed in the plane, cover board and damping gasket squeeze cover board down, make sucker and damping mat mutually to it
Piece contacts with each other, and plays fixed function to cover board under the action of sucker, cover board and damping gasket are then nested into fixation together
On bar, pressure is provided for damping gasket by counterweight ring, promotes spring installation effectiveness;After spring is installed, along fixation
Bar up pushes cover board, drives damping gasket up to move under the action of sucker, convenient for taking damping gasket from fixed link
Out, the further processing efficiency promoted to workpiece.
It is equipped with the first installing pipe 32 at the top of the fixed link 3, installation cavity 321 is equipped in first installing pipe 32, it is described
321 side wall of installation cavity is equipped with first through hole, is equipped with the second gag lever post 33 in the first through hole, in the installation cavity 321
Equipped with first connecting rod 322, the first connecting rod 322 is connected with second gag lever post 33 by a limit spring 323;When
When not in use, cover board is nested into fixed link for assembly tooling, makes cover plate lid in processing groove, and cover board is made to play protection to processing groove
Effect prevents sundries from falling in processing groove and impacts to the processing of workpiece;Under the action of limit spring, make the second limit
Bar is stretched out out of installation cavity, to play position-limiting action to cover board, deviate from cover board can not from fixed link, promotes cover board and processing
The fiting effect of plate avoids cover board from causing the loss of cover board from abjection on processing plate.
It is equipped with the second installing pipe 34 at the top of first installing pipe 32, is equipped with movable chamber 341 in second installing pipe 34,
Push rod 36 is equipped in the movable chamber 341,36 bottom of push rod is equipped with first matched with second gag lever post 33
Push plate 362,33 side of the second gag lever post are equipped with the skewed slot matched with first push plate 362;When needing to make the second limit
When position bar is stretched out out of installation cavity, push rod is pushed down, makes push rod that push plate be pushed to move down, and push plate is made to push the second gag lever post
It is stretched out out of installation cavity, position-limiting action is played to cover board under the action of the second gag lever post, prevents cover board from deviating from out of fixed link,
Tooling when not in use shields to processing groove, prevents cover board from arbitrarily placing the loss for causing cover board;Under the action of skewed slot,
Make the first push plate when moving down, it, can convenient for pushing the second gag lever post to stretch out out of installation cavity under the action of the first push plate
Easily the second gag lever post is controlled, promote cover board and processes the fiting effect of plate.
It is equipped with the first limit plate 342 and the second limit plate 343 in the movable chamber 341, first limit plate 342 is set to
Above second limit plate 343, it is respectively equipped with through slot on first limit plate 342 and second limit plate 343, it is described
Push rod 36 is equipped with the third gag lever post 361 matched with the through slot, is equipped with handwheel 35 at the top of the push rod 36;When needs make
When second gag lever post is stretched out out of installation cavity, so that third gag lever post is aligned with through slot, push push rod down, by third gag lever post
It is pushed into below the second limit plate, rotating push-rod under the action of handwheel, so that the second limit plate is played limit to third gag lever post and make
With convenient for the second gag lever post to cover board position-limiting action;When needing to take out cover board from fixed link, rotating push-rod makes
Three gag lever posts align with through slot, move to third gag lever post above the first limit plate, right under the action of the first limit plate
Third gag lever post plays a supportive role, thus enter the second gag lever post in installation cavity, convenient for cover board is taken out from fixed link,
Also facilitate simultaneously and damping gasket is encased in fixed link, convenient for the assembly to spring.
21 bottom of processing groove is equipped with the second loose slot 24, is equipped with link block 251, institute in second loose slot 24
It states link block 251 and is equipped with the second push plate 25 matched with first pushing block 23;Be equipped in second loose slot 24 with
The support spring 241 that the link block 251 matches;After gasket and spring are put into processing groove, the second push plate and gasket
Side wall is in contact, and under the action of support spring, the second push plate is made to generate thrust to gasket, convenient under the action of the second push plate
It pushes gasket toward movement at the position of the first pushing block, so that gasket and the first pushing block is mutually formed cooperation, in the second push plate and first
Under the mutual cooperation of pushing block, certain fixed effect is played to gasket, is prevented from popping up out of processing groove when spring is in compression, be mentioned
Rise the safety of tooling.
First pushing block 23 is equipped with the first link slot 231, and 231 inner wall of the first link slot is equipped with fixing groove
232;First link slot is matched with the second connecting rod, and fixing groove is matched with third limit plate;In the first link slot and fixation
Under the action of slot, the further fixed effect for reinforcing gasket and the first pushing block, effectively prevent when squeezing spring spring from
It in processing groove the case where pop-up, prevents spring from damaging to operator, promotes safety when spring assembly.
When being assembled to spring, handwheel is rotated, so that third gag lever post is aligned with cavity, up pulls handwheel, make
Push rod up moves, to make the second gag lever post enter in installation cavity, convenient for taking out cover board from fixed link;Two pieces are padded
Piece is placed on both ends of the spring, is put into spring and gasket in processing groove together, and gasket is stuck in the second push plate and the first pushing block
Between, under the action of the second push plate, pushes gasket close to the first pushing block, be placed on spring in processing groove by stable;It will
Damping gasket is placed on platform, and then cover board is placed in damping gasket, is pressed a cover board down, is made cover board in sucker
Effect is lower and damping gasket forms fixation, and damping gasket and cover board are nested into together in fixed link, the window in damping gasket is made
It is mouthful opposite with processing groove its;Start cylinder, cylinder is made to push the second pushing block, the power of cylinder is passed to first and pushed away by the second pushing block
Block moves the first pushing block along processing groove inner wall, so that the first pushing block be made to push gasket relative motion, spring is made to start to press
Contracting, falls down damping gasket under the action of clump weight, so that spring be made to be encased in the window in damping gasket, completes
The installation of spring;It is again started up cylinder, resets cylinder, workpiece after the assembly is completed is taken out by cover board, is completed to workpiece
Processing;Not only it having ensure that the stability of product, but also working efficiency greatly improved, safety is also high, when not using tooling,
Cover board is nested into fixed link, is placed in cover board at the top of processing groove, rotating push-rod, make the first push plate push the second gag lever post from
It is stretched out in installation cavity, fixed function is risen to cover board, promotes the connection effect of cover board and tooling.