CN109623397A - A kind of composite plate testpieces organizes blanking device and its operating method automatically - Google Patents
A kind of composite plate testpieces organizes blanking device and its operating method automatically Download PDFInfo
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- CN109623397A CN109623397A CN201910066732.3A CN201910066732A CN109623397A CN 109623397 A CN109623397 A CN 109623397A CN 201910066732 A CN201910066732 A CN 201910066732A CN 109623397 A CN109623397 A CN 109623397A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P13/00—Making metal objects by operations essentially involving machining but not covered by a single other subclass
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Abstract
The present invention discloses a kind of composite plate testpieces and organizes blanking device automatically, it is characterised in that: including composite plate transfer device, bottom plate lift material frame, workpiece polishing mechanism, vacuum tank, turnover device, rotating mechanism, aligning guide, welder and aluminum profile bracket.Plate is transported to assembly line by composite plate transfer device and bottom plate lift material frame, it polishes through roller brush, once to after just, substrate and cladding plate are assembled by turnover device, the continuous 90 degree of rotations of rotating mechanism make the second aligning guide and welder carry out welding sealed around to composite plate, after the completion of welding, compound board assembly transfer device is transported on compound board assembly to assembly line, completes assembly.The pipeline automation of the invention composite plate blanks produces, and solution has lacked hand labor.Throughput rate can not only be largely improved, and precision and surface cleanness needed for the operation of rolling can also be improved, reduce cost, and then enhance composite plate combination effect, raising bond strength.
Description
Technical field
The invention belongs to layer metal composite plate base production technical field more particularly to a kind of automatic group of composite plate testpieces
Blanking device and its operating method.
Background technique
Composite plate is combined to one by different connection methods, by different metal materials, is prepared into composite metal plate.
Obtain physics, chemical property and mechanical characteristic that single-layer metal material does not have, meet high intensity, high specific stiffness, resist it is tired
The requirement of the performances such as Lao Xing, dimensionally stable, wear-resisting, antivibration.Complex method usually has explosion composite method, the roll-bonding method that explodes,
Roll-bonding method etc..It is mainly used in anti-corrosion, pressure vessel manufacturing, electric construction, petrochemical industry, medicine, light industry, automobile and other industries.Explosion
The shortcomings that technique of composite algorithm is that mechanization degree is low, working condition is poor, has certain risk.
It is found through retrieval, the method hot rolling method proposed in journal article " the technical study current situation and development of composite metal plate "
With cold rolling composite algorithm.Method hot rolling method has the process-cycle long, and bond strength caused by complex procedures and interface oxidation is not high
The problems such as.Cold rolling composite algorithm is difficult to control with template, and metal surface drafts more demanding to milling train and resistance of deformation
When larger the transverse breakage of metal and deform it is unstable the problems such as.
Vacuum rolling composite algorithm be by vacuum welding assembly, heated rolling make substrate and cover material realize it is pollution-free, low
Energy consumption and the composite metal plate that wide thin coating can be produced, thus in recent years vacuum rolling method using more and more extensive.Rolling is multiple
It closes technique and generally comprises three steps: surface treatment, Rolling compund and diffusion annealing.Although the industries such as aviation, chemical industry, ship need
The composite plate quantity wanted is more and more, but the production efficiency of steel composite board but changes less, most important reason or China
The production line of composite plate blanks does not fully achieve automation, manually accounts for significant proportion.It is therefore necessary to set again
It counts a kind of new type composite board and organizes blanking device automatically.
Summary of the invention
The object of the present invention is to provide a kind of composite plate testpieces to organize blanking device and its operating method automatically.It aims at multiple
The pipeline automation of plywood base produces, and reduces hand labor.
In order to solve the above technical problems, the present invention provides the following technical scheme that a kind of automatic assembly of composite plate testpieces
Device, it is characterised in that: including the preprocessing station polished plate surface, plate is laminated according to predetermined number of layers
Assembling station, and to the welding post that the plate after stacking is welded；All stations are connected with rollgang；The weldering
Station is connect to be located in vacuum tank；The preprocessing station setting is filled by the polishing that the connection of lower roll brush is located at its both ends rollgang
It sets；The grinding device includes the upper and lower roll brush by being oppositely arranged up and down, is hindered positioned at lower roll brush output end side plate
The flapper of gear；The turnover device for being overturn, being laminated to plate is arranged in the assembling station；The welding post setting pair
The rotating mechanism that plate is rotated, and to the welder that the plate on rotating mechanism is welded；The rotating mechanism
For the rotary table for being driven by a motor rotation；The rotary table and turnover device cooperate, as turnover device turning layer
The placement platform of lamination material.
A further technical solution lies in: it further include that the plate being placed on plate on rollgang places station, it is described
Plate places station and composite plate transfer device is arranged；The composite plate transfer device includes the level being arranged in above rollgang
Mobile unit, the vertical lifting unit slided in horizontal movement unit；The horizontal movement unit includes being parallel to each other and setting
The support rod and lead screw I above rollgang are set, the movable block for being threadedly coupled with lead screw I and being slidably connected with support rod drives
The stepper motor that dynamic lead screw I rotates；The vertical lifting unit includes the linear motor being mounted on movable block, is mounted on straight line
For being lifted the magnechuck of plate on motor driving shaft.
A further technical solution lies in: the plate places station and 4 composite plate transfer devices is arranged, and is respectively used to turn
Transport substrate A, D and cladding plate B, C.
A further technical solution lies in: the clast of recycling plate polishing clast is arranged in the grinding device below roller brush
Recycling box；On the gantry, two side leg of portal frame is across in rollgang two sides, two sides for the flapper installation
Track is arranged in supporting leg in the vertical direction；Motor I is set on the portal frame, and the motor I drives flapper in orbit
Do sliding motion.
A further technical solution lies in: it further include correction station, the correction station is rollgang in pretreatment work
The first aligning guide being arranged between position and assembling station, and plate on rotary table is carried out to second pair of positive positive machine
Structure；First aligning guide and the second aligning guide are included in the track being made of two block baffles, adjust orbital distance
Cylinder；The driving axis connection of each baffle and a cylinder.
A further technical solution lies in: hermatic door is respectively set in the vacuum tank both ends, is equipped with and takes out very to vacuum tank
Empty vacuum pump；The rollgang is passed through from the hermatic door of vacuum tank one end to convey plate to next station；The sealing
Door includes the guide rail II for being laid on vacuum box opening and going out, and is mounted on guide rail II to the dodge gate of vacuum box opening sealing, driving
The motor III that dodge gate moves on guide rail II.
A further technical solution lies in: the turnover device includes bearing block, the bull stick being slidably connected with bearing block, position
Holding frame in the middle part of bull stick drives the second cylinder of bar rotation for clamping the Pneumatic clamping jaw of plate on holding frame.
A further technical solution lies in: the welder includes motor IV, and the lead screw of axis connection is driven with motor IV
Ⅲ；The guide rail III parallel with lead screw III；The plate for being threadedly coupled with lead screw III and being slidably connected with guide rail III is arranged on plate
Electric welding machine；The electric welding machine welds the plate on rotary table.
A further technical solution lies in: it further include finished product transport station, the finished product transport station is composite plate assembly
Body transfer device, the compound board assembly transfer device is as composite plate transfer device structure described above；It is also in electricity
The insulating liquid spray head of setting sprinkling insulating liquid on magnetic-disc.
A further technical solution lies in: composite plate testpieces described above organizes the operating method of blanking device automatically,
Station is placed by plate plate is placed on rollgang, successively by preprocessing station, correction station, transport assembling work
Position, is assembled according to predetermined number of layers, carries out welding completion in welding post, finally carries out finished product transport by finished product transport station
Processing.
It specifically includes following operating procedure:
Step 1, plate being sucked using magnechuck, control linear motor does lifting motion, after being promoted to a certain extent, control
Stepper motor processed, right above conveying sheet to rollgang；Control linear motor transfers to plate on rollgang again,
It is transported to next station；
Step 2, preprocessing station receives plate, rear to control motor I, and flapper sliding is made to stop the advance of plate,
Plate is between upper and lower roll brush at this time, and upper roller brush and lower roll brush carry out grinding process to plate, removes oxide layer, sundries；To
After polishing, next station is transported to by rollgang；
Step 3, after correction station receives plate, control cylinder adjusts orbital distance, and plate position is made to complete correction again
It is secondary that next station is transported to by rollgang；
Step 4, plate enters vacuum tank and is transported to assembling station；Control Pneumatic clamping jaw clamps plate, by the second cylinder
Driving bull stick drives holding frame to be overturn, will be on conveying sheet to rotary table；
Step 5, step 1-4 is repeated, the plate for placing predetermined number of layers on rotary table is made；Motor III is controlled with dynamic sealing
Door is sealed vacuum tank, while starting vacuum pump and being vacuumized；
Step 6, the second aligning guide of control carries out aligning to the plate on rotary table, then controls motor IV
Drive electric welding machine mobile, electric welding machine is welded；Complete one side welding；
Step 7, step 6 is repeated until all faces complete to weld；Hermatic door is opened to carry out finished product by finished product transport station
Finished product output processing.
Beneficial effects of the present invention are as follows:
1, there are two vertical lifting unit and movable blocks on one group of lead screw of composite plate transfer device, when substrate A vertically rises
While substrate A is transported on assembly line and returned to original position by drop unit, cladding plate B vertical lifting unit also transports cladding plate B
To assembly line, one group of stroke of motor is reduced.Similarly ball-screw motor also can be reduced one group of stroke on cladding plate C and substrate D.
2, the height of the substrate in bottom plate lift material frame or cladding plate is consistent with sensor always, and magnechuck is taking
The distance declined when material is identical always, avoids sucker and the excessive of plate squeezes or do not reach abrasion caused by position.This
Invention can make plate automatic aligning in material frame ensure that turn material process carries out without any confusion, to guarantee to normal place
The production efficiency of whole process line.
3, in turnover device air pressure 180 degree turnover mechanism can realize plate 180 degree overturning, synchronous pulley elevating mechanism and
Four guide-bar mechanisms guarantee that composite plate is accurately assembled on rotary table.Dislocation when efficiently solving composite plate assembly is asked
Topic, and then enhance composite plate combination effect, improve bond strength.
4, left and right translation door is housed before and after vacuum tank, can control vacuum tank closing and open, realization automation, for welding
The vacuum environment of anaerobic is provided, welding defect is advantageously reduced.The invention simultaneously can not only largely improve production speed
Rate, and precision and surface cleanness needed for can also improving the operation of rolling reduce cost, and then enhance composite plate and combine effect
Fruit improves bond strength.After composite plate substrate and cladding plate contraposition assembly, vacuum tank automatic-sealed forms anaerobic by vacuum pump
Environment prevents weld metal and its alloying element to be oxidized to form oxide rapidly.Due to vacuum welding have temperature-controllable, plus
Hot uniform, product surface welds the advantages that point is more neatly, simultaneously, guarantees that welding quality well
Detailed description of the invention
This specification shares 16 width attached drawings.
Fig. 1 is the automatic assembly schematic device of composite plate testpieces of the present invention.
Fig. 2 is that composite plate testpieces of the present invention organizes the right view that blanking device removes vacuum tank right side plate automatically
Fig. 3 is composite plate structure schematic diagram of the present invention.
Fig. 4 is the composite plate transfer device vertical lifting unit schematic diagram of Fig. 1 shown device.
Fig. 5 is the compound board assembly transfer device schematic diagram of Fig. 2 shown device.
Fig. 6 is the composite plate transfer device horizontal movement unit schematic diagram of Fig. 1 shown device.
Fig. 7 is the bottom plate lift material frame schematic diagram of Fig. 2 shown device.
Fig. 8 is the polishing baffle schematic diagram of Fig. 1 shown device.
Fig. 9 is the turnover device schematic diagram of Fig. 2 shown device.
Figure 10 is the top view of the second aligning guide of Fig. 2 shown device.
Figure 11 is the main view of the second aligning guide of Fig. 2 shown device.
Figure 12 is the left view of the rotating mechanism of Fig. 2 shown device.
Figure 13 is the main view of the rotating mechanism of Fig. 2 shown device.
Figure 14 is the vacuum tank schematic diagram of Fig. 1 shown device.
Figure 15 is that Figure 14 shown device removes back plate and the thereon right view of all parts.
Figure 16 is the welding structure schematic diagram of Fig. 2 shown device.
1- composite plate transfer device, 2- aluminum profile workbench, 3- grinding device, the first aligning guide of 4-, 5- vacuum tank, 6-
Bottom plate lift material frame, 7- roller, 8- aluminum profile bracket, 9- synchronous pulley elevating mechanism I, 10- clast recycling box, 11- overturning
Device, the second aligning guide of 12-, 13- rotating mechanism, 14- welder, the compound board assembly transfer device of 15-, 16- straight line
Motor, 17- slide unit, 18- suction cup support frame, 19- magnechuck, 20- slip lid, 21- attaching nut, 22- connection bolt, 23- every
Chaotropic spray head, 24- stepper motor, 25- shaft coupling I, 26- electric machine support, 27- support rod, 28- bearing block I, 29-L type block, 30-
Lead screw I, 31--T type nut, 32- bearing cap, 33- movable block, 34- support plate, 35- feed screw nut I, 36- bolt I, 37- lead screw
II, 38- flange end cap, 39- angular contact ball bearing I, 40- belt wheel, 41- photoelectric sensor, 42- material frame, 43- support column, 44- spiral shell
Mother I, 45- threephase asynchronous, 46- belt, 47- portal frame, 48- flapper, 49- feed screw nut II, 50- motor I,
51- groove, 52- Pneumatic clamping jaw, 53- turning-over support plate, 54- flange, 55- slider I, 56- guide rail I, the upper desktop of 57-, 58- support
Plate, 59- synchronous pulley elevating mechanism II, 60- end cap, 61- spur gear, 62- spur rack, 63- nut II, 64- straight-bar, the bottom 65-
Plate, 66- bolt II, the second cylinder of 67-, 68- rack frame, 69- bull stick, 70- bearing block II, 71- bolt III, the first cylinder of 72-,
73- holding frame, 74- flange form linear bearing, 75- cylinder, 76- squaring pusher, 77-L type pedestal, 78-Z type bracket, 79- twin shaft
Cylinder, 80- bolt IV, 81- rotary table, 82- cylinder roller bearing, 83- worm gear, 84- axle sleeve, 85- angular contact ball bearing
II, 86- angular contact ball bearing III, 87- bottom rotating shaft, 88- worm screw, 89- shaft coupling II, 90- bolt V, 91- bearing block III,
92- motor II, 93- upper plate, 94- vacuum pump, 95- right side plate, 96- back plate, 97- foreboard, 98- connecting rod, 99- angular contact ball axis
It is right to hold IV, 100- big sprocket wheel, 101- chain, 102- minor sprocket, 103- motor III, 104- bolt VI, 105- sliding block II, 106-
Door, 107- left-hand door, 108- guide rail II, 109- bolt VII, 110- motor IV, 111- shaft coupling III, 112- lead screw III, 113- electric welding
Machine, 114- plate, 115- lead screw hole seat, 116- guide rail III, 117- sliding block III, 118- angular contact ball bearing VI, 119- motor cabinet.
Specific embodiment
Embodiments of the present invention are described in detail below in conjunction with attached drawing.
Disclosure sets forth a kind of composite plate testpieces to organize blanking device automatically, it is characterised in that: including to plate surface into
Row polishing preprocessing station, to the assembling station that plate is laminated according to predetermined number of layers, and to the plate after stacking into
The welding post of row welding；All stations are connected with rollgang；The welding post is located in vacuum tank；
It further include that the plate being placed on plate on rollgang places station, plate is put in the preferred embodiment of the present invention
It sets station and plate is put into rollgang, start the assembly technique of composite plate testpieces；
It further include the correction station that aligning is carried out to the plate during assembly in the preferred embodiment of the present invention；
It further include the finished product transport that the plate that welding post completes welding is done to finished product output in the preferred embodiment of the present invention
Station；
In the preferred embodiment of the present invention, as shown in Figs. 1-2, the present invention successively includes that plate places work according to process sequence
Position, preprocessing station, correction station, assembling station, correction station, welding post, finished product transport station；Wherein plate places work
Position, preprocessing station, correction station, assembling station are connected with rollgang；Assemble station, correction station, welding post, finished product
Transport station is located in vacuum tank.
In the preferred embodiment of the present invention, rollgang is made of side by side multiple rollers 7；Roller 7 can have conveyer belt or gear
Rotation is driven, plate is transported；Power source available motor.
In the preferred embodiment of the present invention, the finished product transport station is compound board assembly transfer device 15；The plate
It places station and composite plate transfer device 1 is set；The composite plate transfer device 1 and compound board assembly transfer device 15 include setting
The horizontal movement unit above rollgang is set, the vertical lifting unit slided in horizontal movement unit；The horizontal shifting
Moving cell includes the support rod 27 and lead screw I 30 for being parallel to each other and being arranged in above rollgang, be threadedly coupled with lead screw I 30 and
The movable block 33 being slidably connected with support rod 27, the stepper motor 24 that driving lead screw I 30 rotates；The vertical lifting unit includes
The linear motor 16 being mounted on movable block is mounted in 16 drive shaft of linear motor for being lifted the magnechuck 19 of plate.
In the preferred embodiment of the present invention, the plate places station and 4 composite plate transfer devices is arranged, and is respectively used to transport
Substrate A, D and cladding plate B, C；At this point, using a horizontal cell and two as shown in Figure 1, substrate A, D are located at rollgang two sides
A vertical lifting unit；There are certain distance, achievable vertical lifting unit sorbing substrate A between two vertical lifting units
When, the substrate D of absorption is placed on rollgang by another vertical lifting unit；Or a vertical lifting unit adsorbs base
When plate D, the substrate C of absorption is placed on rollgang by another vertical lifting unit；Two vertical lifting units are horizontal simultaneously
It is mobile, it is vertically moved up or down simultaneously；Similarly, cladding plate B, C is vertical using a horizontal cell and two also in rollgang two sides
Lifting unit.
In the preferred embodiment of the present invention, as shown in figure 3, the structural schematic diagram of the assembly of composite plate of the invention includes: band
Substrate A, D and cladding plate B, C of groove；Cladding plate can be placed in the groove of substrate；At this point, cladding plate is perfectly embedded in groove,
Cladding plate is concordant with substrate surface；As described in Figure 3, composite plate testpieces prepared by the present invention is that two pieces of substrate recess are staggered relatively,
Two blocks of cladding plates are placed in the inner cavity of two pieces of substrates formation.
In the preferred embodiment of the present invention, bottom plate lift material frame is set in station setting 4 as shown in fig. 7, placing in plate
6, it is used to place the plate stacked together；It is located at immediately below composite plate transfer device 1；It is by synchronous pulley elevating mechanism
I 9, new-type material frame and photoelectric sensor 41, signal receiver composition.New-type material frame is divided into material frame 42 and material frame bottom plate；Synchronous belt
Take turns elevating mechanism 9 include small-sized three asynchronous motors 45, belt wheel 40, belt 46, angular contact ball bearing I 39, flange end cap 38,
Lead screw II 37 and support plate 34.Angular contact ball bearing I 39 passes through 38 radial positioning of flange end cap in the slot of lower desktop.Belt wheel
40 and belt 46 below lower desktop, II 37 one end of lead screw and belt wheel 40 cooperate, and feed screw nut I 35 is housed below the other end.?
Feed screw nut I 35 and support plate 34 are fixed by bolt I 36.It is being fixedly connected by four guide-bar mechanism G with material frame bottom plate.It is small-sized
Three asynchronous motors 45 receive signal, then rotate, and transmit kinetic energy, band movable belt pulley 40, II 37 turns of lead screw by belt 46
It is dynamic, it is connected through a screw thread so that support plate 34 rises, so that material frame bottom plate be driven to rise；The transport of composite plate transfer device 1 is most upper
After the plate (substrate or cladding plate) of side, signal, synchronous belt are incuded and issued by the photoelectric sensor 41 and signal receiver of two sides
Taking turns elevating mechanism 9 drives support plate 34 to rise, to drive material frame bottom plate to rise, until (substrate covers residual sheet metal in material frame
Plate) keep original plate height identical as photoelectric sensor 41.
In the preferred embodiment of the present invention, the finished product transport station is compound board assembly transfer device 15；
Referring to Fig. 4-6, composite plate transfer device 1 and compound board assembly transfer device 15 all include that the vertical lift is single
Member and horizontal movement unit.Vertical lifting unit includes linear motor 16, slip lid 20, suction cup support frame 18 and magnechuck 19.
Horizontal movement unit include stepper motor 24, electric machine support 26, shaft coupling I 25, bearing block I 28, bearing cap 32, movable block 33,
Support rod 27 and lead screw I 30.And compound board assembly transfer device 15 is assembled with insulating liquid spray head compared with composite plate transfer device more than 1
23, have a threaded hole on the inside and the just opposite position of magnechuck 19 of suction cup support frame 18, by screw thread and
The shaft shoulder of insulating liquid spray head 23 is fixed jointly.That is the transhipment of plate had both may be implemented in compound board assembly transfer device 15
Also insulating liquid spraying process may be implemented.
In the preferred embodiment of the present invention, the preprocessing station setting is located at its both ends rollgang by the connection of lower roll brush
Grinding device 3；The grinding device 3 includes the upper and lower roll brush by being oppositely arranged up and down, is located at lower roll brush output end side pair
The flapper 48 that plate is stopped；
In the preferred embodiment of the present invention, the clast of recycling plate polishing clast is arranged in the grinding device 3 below roller brush
Recycling box；Itself band is magnetic, and completes to collect will pass through absorption ferromagnetic debris；The flapper 48 is mounted on gantry
On frame 47, for 47 liang of side legs of the portal frame across in rollgang two sides, track is arranged in two side legs in the vertical direction；
Motor I 50 is set on the portal frame 47, and the motor I 50 drives flapper 48 to do sliding motion in orbit.
In the preferred embodiment of the present invention, referring to Fig. 8, it show polishing baffle.The mechanism passes through the motor I in ball-screw
50 provide power, are vertically moved up or down flapper 48.The track formed by groove 51 is all set in the inside of portal frame 47,
Track width is identical as 48 thickness of flapper.I 50 main shaft of motor passes down through bolt and is fixed on portal frame, ball-screw spiral shell
It is female then be fixed on baffle；It is rotated by motor I 50, drives main shaft rotation, and then the spiral shell between main shaft and ball-screw nut
Line connection makes the two do opposite sliding；It is then lifted out flapper 48.
In the preferred embodiment of the present invention, the turnover device 11 for being overturn, being laminated to plate is arranged in the assembling station；Institute
It states welding post and the rotating mechanism 13 rotated to plate is set, and to the weldering that the plate on rotating mechanism 13 is welded
Connection device 14；The rotating mechanism 13 is the rotary table 81 for being driven by a motor rotation；The rotary table 81 and overturning
Device 11 cooperates, and the placement platform of plywood material is overturn as turnover device 11.
In the preferred embodiment of the present invention, the turnover device 11 is including bearing block, the bull stick 69 being slidably connected with bearing block,
Holding frame positioned at 69 middle part of bull stick, for clamping the Pneumatic clamping jaw 52 of plate on holding frame, driving bull stick 69 is rotated
Second cylinder 67.
In the preferred embodiment of the present invention, as shown in figure 9, the turnover device 11 include synchronous pulley elevating mechanism II 59,
Air pressure 180 degree turnover mechanism and four guide-bar mechanisms.The device uses rack pinion, cylinder driving overturning, and lifting uses four
Guide-bar mechanism, the driving lifting of synchronous pulley elevating mechanism II 59, plate are clamped using Pneumatic clamping jaw 52.The lower square table of turnover device 11
Each assembly flange lid in the hole of plate quadrangle, four straight-bars pass through flange and connect with support plate in four guide-bar mechanisms, in support plate
Between in synchronous pulley elevating mechanism feed screw nut assemble.First cylinder 72 be fixed to turning-over support plate among, piston rod with
Holding frame 73 is fixed, and respectively there are a guide rail and sliding block in 73 lower section two sides of holding frame, and the first cylinder 72 can push 73 front and back of holding frame
Sliding；Synchronous pulley elevating mechanism II 59 is connected with support plate 58 in the device, and the second cylinder 67 is fixed to the prominent of bottom plate 65
Part out passes motion to gear 61 and rack gear 62 by rack frame 68, and bull stick 69 is matched with the hole above gear 61 by key
It attaches together and matches.The first cylinder 72 is fixed in the centre of turning-over support plate, and piston rod is connect with holding frame 73, and Pneumatic clamping jaw 52 uses screw
The mode and holding frame 73 of connection are fixed.
In the preferred embodiment of the present invention, as illustrated by figs. 12-13, motor II 92 and worm screw 88 pass through shaft coupling in rotating mechanism 13
Device II 89 cooperates, and worm screw 88 and turbine 83 cooperate passing movement, and turbine drives bottom main shaft 87 rotates, bottom main shaft 87 and top
Rotary table 81 couples, and cylindrical roller thrust bearing 82 and serves plate hole cooperation and assembles, turbine 83 by the shaft shoulder and axle sleeve into
Row axially position.Angular contact ball bearing II 85 and the cooperation of lower desktop hole are assembled, 87 lower section of bottom main shaft and axle sleeve 84 and angular contact
Ball bearing II 85 cooperates, and top and cylinder roller bearing 82 cooperate.
In the preferred embodiment of the present invention, correction station is that rollgang is arranged between preprocessing station and assembling station
First aligning guide 4, and plate on rotary table 81 is carried out to the second positive aligning guide 12；First pair of positive machine
Structure 4 and the second aligning guide 12 are included in the track being made of two block baffles, adjust the cylinder of orbital distance；Each baffle with
The driving axis connection of one cylinder.First aligning guide 4 is assemblied on 7 two sides trapped orbit of roller by bolt, and twin shaft cylinder pushes away
Dynamic squaring pusher 76 is realized to the primary to just of plate.Plate rotary table after the assembly is completed, the second aligning guide 12 dress
It fits near rotary working platform 81, twin shaft cylinder drives squaring pusher 76 to realize twice to just.
In the preferred embodiment of the present invention, 0-11, show the second aligning guide 12 referring to Fig.1.The mechanism is fixed on rotation
Two L-type pedestals 77 are symmetrically assembled in the right and left of workbench 81, the top of Z-type bracket, and blending bolt IV 80 is fixed, it is intermediate then
Place twin shaft cylinder 79.Cooperate assembly flange formula linear bearing 74 on L-type pedestal 77, symmetrical baffle plate is bolted, by justifying
75 passing movement of column.
In the preferred embodiment of the present invention, the welder 14 includes motor IV 110, drives axis connection with motor IV 110
Lead screw III 112；The guide rail III 116 parallel with lead screw III 112；It is threadedly coupled with lead screw III 112 and is slided with guide rail III 116 and connected
The electric welding machine 113 on plate is arranged in the plate 114 connect；The electric welding machine 113 welds the plate on rotary table 81
It connects.
In the preferred embodiment of the present invention, referring to Fig.1 6, it show welder 14.The device includes electric welding machine 113 and rolling
Ballscrew Linear slide platform.Electric machine main shaft cooperates in motor cabinet 119 and shaft coupling III 111, and III 112 two sides of lead screw are fixed with guide rail III
116, altogether there are four mobile sliding block III 117 on guide rail, III 117 top of sliding block couples a plate 114, quadrangle respectively with four cunnings
Block III 117 couples, and interstitial hole and ball-screw nut cooperate, and electric welding machine 113 on the supporting plate then can be along a guide rail direction left side
Right reciprocating movement.
In the preferred embodiment of the present invention, hermatic door is respectively set in the vacuum tank both ends, is equipped with and is vacuumized to vacuum tank
Vacuum pump 94；The rollgang is passed through from the hermatic door of vacuum tank one end to convey plate to next station；The sealing
Door includes the guide rail II 108 for being laid on vacuum box opening and going out, and is mounted on the activity on guide rail II 108 to the sealing of vacuum box opening
Door, the motor III 103 that driving dodge gate moves on guide rail II 108.
In the preferred embodiment of the present invention, 4-15, the vacuum tank include vacuum chamber, left and right door and top referring to Fig.1
Sprocket wheel chain unit.Vacuum pump 94 is connected to outside vacuum tank, inside includes turnover device 11,81, second pairs of rotary table
Positive mechanism 12, welder 14 and the compound board assembly transfer device 15 equipped with insulating liquid spray head.It is filled respectively before and after vacuum tank
There is translation door, translation door is fixed on sliding block, and sliding block is fixed to again on the guide rail II 108 of front-back.Motor III 103 and big sprocket wheel
100, chain 101 is connected, and 100 upper connecting rod of big sprocket wheel is cooperated by bolt and connecting rod 98, and connecting rod 98 is fixed further through bolt
Onto translation door.Front and back boxboard has rectangular recess to be used to place motor III 108 and sprocket wheel chain unit respectively.5 front door of vacuum tank
Motor III 103 is fixed in upper grooves, III 103 passing movement of motor is to minor sprocket 102, and minor sprocket 102 is by chain 101 and greatly
Sprocket wheel 100 is connected, the fixed angular contact ball bearing IV 99 of the shaft shoulder on 100 middle part main shaft of big sprocket wheel, and fills with big sprocket wheel 100
Match.The bolt VI 104 of big sprocket wheel 100 and connecting rod 98 are connected with left and right door 107,106, and left and right door 107,106 passes through cunning
Block II 105 is moved back and forth along guide rail II 108.
In the preferred embodiment of the present invention, present apparatus integral frame structure uses aluminum profile workbench 2, by industrial aluminium profiles
Material, hoof foot, angle iron connecting piece and upper and lower desktop are assembled.
The operating method that composite plate testpieces organizes blanking device automatically is to place station by plate plate is placed on conveying roller
On road, successively by preprocessing station, correction station, assembling station is transported, is assembled according to predetermined number of layers, in Welder
Position carries out welding completion, finally carries out finished product transport processing by finished product transport station；
It specifically includes following operating procedure:
Step 1, plate being sucked using magnechuck, control linear motor does lifting motion, after being promoted to a certain extent, control
Stepper motor processed, right above conveying sheet to rollgang；Control linear motor transfers to plate on rollgang again,
It is transported to next station；
Step 2, preprocessing station receives plate, rear to control motor I, and flapper sliding is made to stop the advance of plate,
Plate is between upper and lower roll brush at this time, and upper roller brush and lower roll brush carry out grinding process to plate, removes oxide layer, sundries；To
After polishing, next station is transported to by rollgang；
Step 3, after correction station receives plate, control cylinder adjusts orbital distance, and plate position is made to complete correction again
It is secondary that next station is transported to by rollgang；
Step 4, plate enters vacuum tank and is transported to assembling station；Control Pneumatic clamping jaw clamps plate, by the second cylinder
Driving bull stick drives holding frame to be overturn, will be on conveying sheet to rotary table；
Step 5, step 1-4 is repeated, the plate for placing predetermined number of layers on rotary table is made；Motor III is controlled with dynamic sealing
Door is sealed vacuum tank, while starting vacuum pump and being vacuumized；
This step can also add isolated operation before being sealed: utilize compound board assembly transfer device insulating liquid
Spray head sprays insulating liquid to plate.
Step 6, the second aligning guide of control carries out aligning to the plate on rotary table, then controls motor IV
Drive electric welding machine mobile, electric welding machine is welded；Complete one side welding；
Step 7, step 6 is repeated until all faces complete to weld；Hermatic door is opened to carry out finished product by finished product transport station
Finished product output processing.
In Fig. 3, being includes substrate A, D and cladding plate B, C；The plate number of plies is 4 layers；It is suitable according to this step when being laminated
Substrate A, cladding plate B, cladding plate C, substrate D are successively polished and carry out stacking completion stacking as shown in Figure 3 by sequence.
The above is only the good specific embodiments of sedan-chair of the present invention, but protection scope of the present invention is not limited in above
Hold, within the technical scope of the present disclosure, according to the technique and scheme of the present invention and its design concept carries out related technical personnel
Change and modification, should all cover within claims of the present invention institute protection scope.
Claims (10)
1. a kind of composite plate testpieces organizes blanking device automatically, it is characterised in that: including the pretreatment polished plate surface
Station, to the assembling station that plate is laminated according to predetermined number of layers, and to the Welder that the plate after stacking is welded
Position；All stations are connected with rollgang；The welding post is located in vacuum tank；The preprocessing station is arranged by lower roll brush
Connection is located at the grinding device of rollgang at its both ends；The grinding device includes the upper and lower roll brush by being oppositely arranged up and down,
The flapper that plate is stopped positioned at lower roll brush output end side；Assembling station setting overturns plate,
The turnover device of stacking；The rotating mechanism rotated to plate is arranged in the welding post, and to the plate on rotating mechanism
The welder that material is welded；The rotating mechanism is the rotary table for being driven by a motor rotation；The rotary table
Cooperate with turnover device, the placement platform as turnover device overturning plywood material.
2. a kind of composite plate testpieces according to claim 1 organizes blanking device automatically, it is characterised in that: further include by plate
The plate being placed on rollgang places station, and the plate places station and composite plate transfer device is arranged；The composite plate
Transfer device includes the horizontal movement unit being arranged in above rollgang, the vertical lift list slided in horizontal movement unit
Member；The horizontal movement unit includes the support rod and lead screw I for being parallel to each other and being arranged in above rollgang, with I spiral shell of lead screw
The movable block that line is connected and is slidably connected with support rod, the stepper motor that driving lead screw I rotates；The vertical lifting unit includes
The linear motor being mounted on movable block is mounted in linear motor drive shaft for being lifted the magnechuck of plate.
3. a kind of composite plate testpieces according to claim 2 organizes blanking device automatically, it is characterised in that: the plate is placed
4 composite plate transfer devices are arranged in station, are respectively used to transhipment substrate A, D and cladding plate B, C.
4. a kind of composite plate testpieces according to claim 1 organizes blanking device automatically, it is characterised in that: the grinding device
The clast recycling box of setting recycling plate polishing clast below roller brush；The flapper is installed on the gantry, the dragon
For two side leg of door frame across in rollgang two sides, track is arranged in two side legs in the vertical direction；It is set on the portal frame
Motor I is set, the motor I drives flapper to do sliding motion in orbit.
5. a kind of composite plate testpieces according to claim 1 organizes blanking device automatically, it is characterised in that: further include correction work
Position, the correction station are rollgang first aligning guide for being arranged and right between preprocessing station and assembling station
Plate is carried out to the second positive aligning guide on rotary table；First aligning guide and the second aligning guide are included in
The track being made of two block baffles adjusts the cylinder of orbital distance；The driving axis connection of each baffle and a cylinder.
6. a kind of composite plate testpieces according to claim 1 organizes blanking device automatically, it is characterised in that: the vacuum tank two
Hermatic door is respectively set in end, is equipped with the vacuum pump vacuumized to vacuum tank；Sealing of the rollgang from vacuum tank one end
Door is passed through to convey plate to next station；The hermatic door includes the guide rail II for being laid on vacuum box opening and going out, and is mounted on and leads
The motor III that the dodge gate of vacuum box opening sealing, driving dodge gate are moved on guide rail II on rail II.
7. a kind of composite plate testpieces according to claim 1 organizes blanking device automatically, it is characterised in that: the turnover device
Including bearing block, the bull stick being slidably connected with bearing block, the holding frame in the middle part of bull stick is located on holding frame and is used for grip block
The Pneumatic clamping jaw of material drives the second cylinder of bar rotation.
8. a kind of composite plate testpieces according to claim 1 organizes blanking device automatically, it is characterised in that: the welder
Including motor IV, the lead screw III of axis connection is driven with motor IV；The guide rail III parallel with lead screw III；Be threadedly coupled with lead screw III and
The electric welding machine on plate is arranged in the plate being slidably connected with guide rail III；The electric welding machine to the plate on rotary table into
Row welding.
9. a kind of composite plate testpieces according to claim 1 organizes blanking device automatically, it is characterised in that: further include finished product fortune
Defeated station, the finished product transport station is compound board assembly transfer device, the compound board assembly transfer device and right
It is required that the 2 composite plate transfer device structures are the same；Its insulating liquid spray head that sprinkling insulating liquid is set also on magnechuck.
10. composite plate testpieces described in any one of -9 claims organizes the operating method of blanking device automatically according to claim 1,
Plate is placed on rollgang it is characterized in that, placing station by plate, successively passes through preprocessing station, correction station,
Assembling station is transported, is assembled according to predetermined number of layers, is carried out welding completion in welding post, station is finally transported by finished product
Carry out finished product transport processing；
It specifically includes following operating procedure:
Step 1, plate being sucked using magnechuck, control linear motor does lifting motion, after being promoted to a certain extent, control step
Into motor, right above conveying sheet to rollgang；Control linear motor transfers to plate on rollgang again, conveys
To next station；
Step 2, preprocessing station receives plate, rear to control motor I, so that flapper sliding is stopped the advance of plate, at this time
Plate is between upper and lower roll brush, and upper roller brush and lower roll brush carry out grinding process to plate, removes oxide layer, sundries；Wait polish
After, next station is transported to by rollgang；
Step 3, correction station receive plate after, control cylinder adjust orbital distance, make plate position complete correction again by
Rollgang is transported to next station；
Step 4, plate enters vacuum tank and is transported to assembling station；Control Pneumatic clamping jaw clamps plate, is driven by the second cylinder
Bull stick drives holding frame to be overturn, will be on conveying sheet to rotary table；
Step 5, step 1-4 is repeated, the plate for placing predetermined number of layers on rotary table is made；It controls motor III and drives hermatic door pair
Vacuum tank is sealed, while being started vacuum pump and being vacuumized；
Step 6 controls the second aligning guide and carries out aligning to the plate on rotary table, then controls motor IV and drives
Electric welding machine is mobile, and electric welding machine is welded；Complete one side welding；
Step 7, step 6 is repeated until all faces complete to weld；It opens hermatic door and finished product is carried out to finished product by finished product transport station
Output processing.
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| CN201910066732.3A CN109623397B (en) | 2019-01-24 | 2019-01-24 | Automatic composite board test piece assembling device and operation method thereof |
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| CN201910066732.3A CN109623397B (en) | 2019-01-24 | 2019-01-24 | Automatic composite board test piece assembling device and operation method thereof |
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| CN112208185A (en) * | 2020-09-30 | 2021-01-12 | 张家港市盛嘉建筑新材料科技有限公司 | Correcting device and method applied to plate pressing equipment |
| CN113070963A (en) * | 2021-03-31 | 2021-07-06 | 湖北科豪门业有限公司 | Full-automatic double-panel wood door production line |
| CN113263737A (en) * | 2021-05-31 | 2021-08-17 | 山东晶承净化科技有限公司 | Automatic conveying, overturning and covering device for cleaning plate |
| CN113369303A (en) * | 2021-06-09 | 2021-09-10 | 燕山大学 | System and method for automatic vacuum coating and hot rolling of composite plate |
| CN113909042A (en) * | 2021-11-10 | 2022-01-11 | 淮北师范大学 | Aluminum product surface wear layer coating device |
| CN114871719A (en) * | 2022-07-05 | 2022-08-09 | 南通亨德利电动工具有限公司 | Laser seat integrated assembly system and method for laser level meter |
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| CN108356497A (en) * | 2018-02-05 | 2018-08-03 | 燕山大学 | Composite plate tests exemplar base packaging system |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112208185A (en) * | 2020-09-30 | 2021-01-12 | 张家港市盛嘉建筑新材料科技有限公司 | Correcting device and method applied to plate pressing equipment |
| CN112208185B (en) * | 2020-09-30 | 2022-12-20 | 张家港市盛嘉建筑新材料科技有限公司 | Correcting device and method applied to plate pressing equipment |
| CN113070963A (en) * | 2021-03-31 | 2021-07-06 | 湖北科豪门业有限公司 | Full-automatic double-panel wood door production line |
| CN113070963B (en) * | 2021-03-31 | 2022-04-05 | 湖北科豪门业有限公司 | Full-automatic double-panel wood door production line |
| CN113263737A (en) * | 2021-05-31 | 2021-08-17 | 山东晶承净化科技有限公司 | Automatic conveying, overturning and covering device for cleaning plate |
| CN113263737B (en) * | 2021-05-31 | 2022-08-09 | 山东晶承净化科技有限公司 | Automatic conveying, overturning and covering device for cleaning plate |
| CN113369303A (en) * | 2021-06-09 | 2021-09-10 | 燕山大学 | System and method for automatic vacuum coating and hot rolling of composite plate |
| CN113369303B (en) * | 2021-06-09 | 2022-07-19 | 燕山大学 | System and method for automatic vacuum coating and hot rolling of composite plate |
| CN113909042A (en) * | 2021-11-10 | 2022-01-11 | 淮北师范大学 | Aluminum product surface wear layer coating device |
| CN114871719A (en) * | 2022-07-05 | 2022-08-09 | 南通亨德利电动工具有限公司 | Laser seat integrated assembly system and method for laser level meter |
| CN114871719B (en) * | 2022-07-05 | 2022-09-27 | 南通亨德利电动工具有限公司 | Laser seat integrated assembly system and method for laser level meter |
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