CN109623067A - Ultrasonic auxiliary brazing equipment capable of balancing self-weight pre-compaction and adapting to different sizes - Google Patents

Ultrasonic auxiliary brazing equipment capable of balancing self-weight pre-compaction and adapting to different sizes Download PDF

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Publication number
CN109623067A
CN109623067A CN201910016377.9A CN201910016377A CN109623067A CN 109623067 A CN109623067 A CN 109623067A CN 201910016377 A CN201910016377 A CN 201910016377A CN 109623067 A CN109623067 A CN 109623067A
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CN
China
Prior art keywords
ball
screw
equipment
leveling
shaped board
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Granted
Application number
CN201910016377.9A
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Chinese (zh)
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CN109623067B (en
Inventor
李楠
李一楠
彭子龙
周志康
杨乘飞
崔壮
李驰
吴志远
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Qingdao University of Technology
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Qingdao University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K1/00Soldering, e.g. brazing, or unsoldering
    • B23K1/06Soldering, e.g. brazing, or unsoldering making use of vibrations, e.g. supersonic vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K3/00Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
    • B23K3/08Auxiliary devices therefor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

The invention relates to an ultrasonic auxiliary brazing device capable of balancing dead weight pre-compression and adapting to different sizes, which comprises a frame, wherein a height adjusting device is arranged on the frame, a balancing dead weight device is arranged on the height adjusting device, the balancing dead weight device can move up and down, a pressurizing device is arranged on the balancing dead weight device, a clamping device is arranged at the lower end of the pressurizing device, the clamping device clamps an ultrasonic generator, a welded part clamp is arranged below the ultrasonic generator, the clamp is fixed on a leveling device, and the leveling device can be placed in a heating furnace.

Description

One kind can balance self weight pre-pressing and adapt to various sizes of ultrasonic assistant brazing equipment
Technical field
This disclosure relates to which one kind, which can balance self weight pre-pressing, adapts to various sizes of ultrasonic assistant brazing equipment.
Background technique
Here statement only provides background information related with the disclosure, without necessarily constituting the prior art.
Ultrasound since its sound plasticity acts on, be used widely in welding by cavitation and acoustic streaming stirring action.It is super Effect of the sound wave in diffusion welding (DW) is mainly reflected in: (1) ultrasonic wave can effectively remove the oxidation film of material surface, promote liquid The wetting of solder.(2) ultrasonic wave can promote dissolution of the matrix base material in liquid solder.(3) ultrasonic wave can influence nearly interface Locate metallurgical reaction.
Ultrasonic probe to the certain pressure of welded part by, come conduct ultrasound, applying in ultrasonic procedure in the welding process It is required that pressure is stablized, numerical value is accurate.Ultrasonic probe is fitted closely with welded part, is difficult to realize these requirements, precision by hand-held It is difficult to ensure and increases the workload of operator, it is therefore desirable to design ultrasonic assistant brazing equipment to assist completing welding Technique.
The problem of ultrasonic probe stent is primarily present at present has at following 3 points: 1) the pressure value inaccuracy applied leads to reality Condition inaccuracy is tested, variable is unable to control.2) ultrasonic generator application position is fixed, and cannot achieve as weldment size becomes Change and adjusts.3) ultrasonic probe is not easy to level with weldment, and pressure head can not fit closely completely with weldment, and weldment is caused to deform.
Summary of the invention
For background technique, the disclosure, which provides one kind, can balance self weight, high-efficient, easy to operate, levelling and pressure-adjustable And adapt to the ultrasonic assistant brazing equipment of different size welded parts.
The disclosure specifically uses following technical scheme:
The disclosure provides a kind of ultrasonic assistant brazing equipment, which includes:
Rack;
The height adjustment device being arranged on the rack, the height adjustment device include ball-screw slide unit;
Balance self-weight device, the balance self-weight device include L-type plate, two extension springs being connected with L-type plate and The spring pull rod being connected with lower spring end;
Pressurizing device, the pressurizing device include ball-screw slide unit, compression bar and pressure sensor, and compression bar is arranged in ball On the sliding block of screw slide;
Clamping device, the clamping device are made of a U-shaped board, and the upper surface of U-shaped board upper plate is equipped with the pressure sensing Device, U-shaped board lower plate are made of chuck I and chuck II, are formed after chuck I and chuck II combination for clamping ultrasonic generator Space, U-shaped board lateral plates are equipped with the hook being connected with the spring pull rod lower end that may pass through U-shaped board upper plate;
Wherein, the sliding block of the ball-screw slide unit in the height adjustment device and the L-type plate in balance self-weight device Side panel is connected, and the upper surface of described L-type plate plate is connected with the ball-screw slide unit in pressurizing device, in the pressurizing device Compression bar can pass through L-type plate top panel be in contact with the pressure sensor.
Further, the equipment further includes levelling device, and the levelling device includes the tune that can place welded part fixture Flat upper plate, leveling lower plate and leveling bolt, the leveling upper plate form the double-deck leveling board by leveling bolt.
Compared with the relevant technologies that the present inventor knows, the one of technical solution of the disclosure has following beneficial to effect Fruit:
1, guarantee that pressure sensor numerical value is pressing force numerical value by balance self-weight device, ensure that the accurate of pressure Property, while any pressure value in pressure sensor range ability can be provided, meet the requirement of different pressures value.
2, in terms of leveling, it is provided with levelling device in fixture bottom end, guarantees workpiece and ultrasound by four leveling bolts Probe is in close contact.
3, in terms of popularization and application, the disclosure is applicable to multiple heating mode and different shape, various sizes of workpiece On, it is not limited by supersonic generator size and weight, it is possible to provide any pressure value is conducive to be widely popularized and apply.
4, in terms of labour, Self-pressurizing agri saves manpower, meets ergonomics.
Detailed description of the invention
The Figure of description for constituting disclosure a part is used to provide further understanding of the disclosure, the signal of the disclosure Property embodiment and its explanation for explaining the disclosure, do not constitute the improper restriction to the disclosure.
Fig. 1 is the whole trimetric drawing of the disclosure;
Fig. 2 is the just isometric three-view diagram of U-shaped board clamping device of the disclosure;
Fig. 3 is that the L-type plate of the disclosure balances self-weight device;
Fig. 4-1,4-2 are the levelling device structure chart and front view of the disclosure;
Fig. 5 is the height adjustment device isometric drawing of the disclosure;
Fig. 6 is the pressurizing device side view of the disclosure;
Wherein: 1, gantry base, 2, resistance-heated furnace, 3, leveling bolt, 4, leveling upper plate, 5, plum blossom chuck, 6, fixation Pin, 7, supersonic generator, 8, sliding rail lower margin, 9, line slide rail, 10, chuck I, 11, chuck II, 12, U-shaped board, 13, U-shaped board Hook, 14, spring pull rod, 15, sliding block I, 16, S type pressure sensor, 17, compression bar, 18, extension spring, 19, spring cross bar, 20, locking nut, 21, adjusting nut, 22, cross bar lower margin, 23, fixation drag hook, 24, fixed transverse rod, 25, adjusting bolt, 26, cunning Block II, 27, lead screw I, 28, plum coupling, 29, motor, 30, electric machine support, 31, adjusting runner, 32 bracket upper plates, 33, silk Thick stick II, 34, guide post, 35, sliding block III, 36, set lagging, 37, sliding block IV, 38, U-shaped board upper plate, 39, fixture base, 40, tune Flat bed, 41, welded part, 42, astrosphere.
Specific embodiment
It is noted that described further below be all exemplary, it is intended to provide further instruction to the disclosure.Unless another It indicates, all technical and scientific terms used herein has usual with disclosure person of an ordinary skill in the technical field The identical meanings of understanding.
It should be noted that term used herein above is merely to describe specific embodiment, and be not intended to restricted root According to the illustrative embodiments of the disclosure.As used herein, unless the context clearly indicates otherwise, otherwise singular Also be intended to include plural form, additionally, it should be understood that, when in the present specification use term include and/or including when, It indicates existing characteristics, step, operation and/or their combination.
As background technique is introduced, need at present one kind can balance self weight, high-efficient, easy to operate, levelling and Pressure-adjustable and the ultrasonic assistant brazing equipment for adapting to different size welded parts, in view of this, to provide a kind of pre-pressing suitable for the disclosure Various sizes of ultrasonic assistant brazing equipment is answered, which includes:
Rack;
The height adjustment device being arranged on the rack, the height adjustment device include ball-screw slide unit;
Balance self-weight device, the balance self-weight device include L-type plate, two extension springs being connected with L-type plate and The spring pull rod being connected with lower spring end;
Pressurizing device, the pressurizing device include ball-screw slide unit, compression bar and pressure sensor, and compression bar is arranged in ball On the sliding block of screw slide;
Clamping device, the clamping device are made of a U-shaped board, and the upper surface of U-shaped board upper plate is equipped with the pressure sensing Device, U-shaped board lower plate are made of chuck I and chuck II, are formed after chuck I and chuck II combination for clamping ultrasonic generator Space, U-shaped board lateral plates are equipped with the hook being connected with the spring pull rod lower end that may pass through U-shaped board upper plate;
Wherein, the sliding block of the ball-screw slide unit in the height adjustment device and the L-type plate in balance self-weight device Side panel is connected, and balance self-weight device can move up and down with the sliding block, in the upper surface of described L-type plate plate and pressurizing device Ball-screw slide unit be connected, the compression bar in the pressurizing device can pass through L-type plate top panel and the pressure sensor It is in contact.
In one or some of disclosure embodiment, the equipment further includes levelling device, the levelling device Leveling upper plate, leveling lower plate and leveling bolt including that can place welded part fixture, the leveling upper plate pass through leveling bolt shape At the double-deck leveling board.
Further, the leveling bolt is 4, by adjusting four adjustable folders of levelling bolt in levelling device The levelness of tool and welded part prevents because pressure caused by uneven is uneven.
The fixture that upper plate is equipped with clamping welded part is leveled, is embedded with plum blossom chuck, the plum blossom on the pedestal of the fixture Card is fixed in fixture base by two fixed pins, and the plum blossom chuck can weld while effectively limit welded part Extrudate in journey provides fully overflow volume.
Further, the levelling device further includes astrosphere, is located between leveling upper plate and leveling lower plate, in leveling Plate plays a supportive role.
In the height adjustment device of the disclosure, ball-screw slide unit is those skilled in the art as height adjustment device Routinely know.
Further, the height adjustment device is made of a twin shaft ball-screw, the twin shaft ball-screw packet It includes and adjusts runner, ball-screw, two guide posts and two sliding blocks, described two sliding blocks pass through two guide posts and ball-screw, institute One end connection for stating ball-screw adjusts runner, adjusts driven by rotating wheel ball screw turns by rotation, ball screw turns can To adjust the height of two sliding blocks;Two sliding blocks are connected with the L-type plate in balance self-weight device.
It further include the spring cross bar that the top of L-type plate is set, the spring in the balance self-weight device of the disclosure Upper end be located on spring cross bar.
Further, fixed there are two line slide rail on the L-type plate, there are two sliding blocks on each line slide rail, described Sliding block is connected by bolt with the side plate of U-shaped board.
Extension spring in the balance self-weight device of the disclosure can be with oneself of active balance supersonic generator and U-shaped board Weight considers its self weight, line slide rail and cunning without being used in so that the reading of pressure sensor is the power acted on welded part Block can limit the movement of supersonic generator, make it that can only move up and down, and supersonic generator during vibration is avoided to send out Raw dislocation.
In pressurizing device described in the disclosure, ball-screw slide unit includes motor, plum coupling, sliding block and ball-screw, Motor drives ball screw turns by plum coupling, passes through the height of the rotation adjusting slider of ball-screw.
Further, the pressurizing device further includes electric motor stand, and it is sliding that the electric motor stand is fixed with a ball-screw Platform is fixed with a compression bar by nut on the sliding block of the ball-screw slide unit, has a pressure to pass immediately below the compression bar Sensor.Motor acts on compression bar on pressure sensor, passes through pressure digital display meter by driving the compression bar being connected on sliding block mobile Pressure value is read, applies scheduled pressure value by adjusting the rotating forward reversion of motor.
Further, the pressure sensor is S type pressure sensor.Accurately apply pressure by S type pressure sensor, Guarantee the accurate control to being exerted pressure.
In clamping device described in the disclosure, the S type pressure sensor lower end is bolted on the upper plate of U-shaped board Face, the U-shaped board lower plate are a chuck, and supersonic generator is fixed in U-shaped board by the chuck by bolt, the U Template is connected by hook with spring pull rod.
Equipment described in the disclosure further includes further resistance-heated furnace, in use, being located under supersonic generator Side;It is placed with levelling device in the resistance-heated furnace, a sleeve clamp, the folder is fixed with by card slot on the levelling device Tool can effectively limit welded part.
A kind of levelling pre-pressing of the disclosure adapts to various sizes of ultrasonic assistant brazing equipment, mainly realizes solid To determine supersonic generator, levels welded part, the self weight of balance ultrasonic wave generating system is accurate to provide the functions such as required pressure value, The height of adjustable equipment is simultaneously to adapt to various sizes of welded part.By the application of the ultrasonic wave in ultrasonic assistant brazing Mechanization is realized, is automated, is reduced manpower and material resources, improve work efficiency, improve pressure precision, is reduced because of quilt Defect caused by weldment injustice.The self weight of ultrasonic wave generating system can be with self-balancing, therefore can apply to welded part any The pressure of size accurately applies pressure by S type pressure sensor, guarantees the accurate control to being exerted pressure.Ultrasonic wave occurs The equilbrium position of system can be adjusted by ball-screw slide unit and spring adjusting nut, to keep the thickness of workpiece unrestricted System.Guarantee the verticality of welded part and ultrasonic probe by the leveling bolt on alignment jig, realizes and be in close contact.
In order to enable those skilled in the art can clearly understand the technical solution of the disclosure, below with reference to tool The technical solution of the disclosure is described in detail in the embodiment of body.
Such as the whole trimetric drawing that Fig. 1 is disclosure equipment, can more clearly illustrate between all parts Relationship.The figure shows height adjustment device, levelling device, L-type plate self balancing device, U-shaped board clamping device and pressurizing devices Relative position.
Fig. 2 is the U-shaped board clamping device of the disclosure.Chuck I10 is cooperated by bolt and chuck II11, and ultrasonic wave is sent out The banjo clip of raw device 7 is formed by space (having gap at regular intervals) in chuck I10 and chuck II11 cooperation, to press from both sides It holds and fixes supersonic generator 7.U-shaped board (also known as U-shaped frame) upper end has been bolted a S type pressure sensor 16, So that supersonic generator 7, S type pressure sensor 16 is fixed as one with U-shaped frame, so far completes clamping function.
Fig. 3 is that the L-type plate of the disclosure balances self-weight device.Extension spring 18 is hooked on spring cross bar 19, spring cross bar 19 are fixed on adjusting bolt 25 by adjusting nut 21, adjust the cross bar lower margin 22 that 25 top of bolt is connected to L-type plate upper plate On, so that 18 upper end of extension spring be made to be connected with L-type plate.And the lower end of extension spring 18 is connected with spring pull rod 14, spring is drawn U-shaped board in 14 lower end of bar and Fig. 2 is linked up with 13 hooks and is connected, this allows for U-shaped frame clamping device and is connected on L-type plate by spring, leads to The stretching action for crossing spring can balance the self weight of supersonic generator 7, S type pressure sensor 16 and U-shaped frame.
Fig. 4-1 and Fig. 4-2 is the levelling device structure chart of the disclosure.Leveling upper plate 4 is supported on leveling by astrosphere 42 On pedestal 40 (also known as leveling lower plate), astrosphere 42 can not influence its degree of balance while effective support leveling upper plate 4 It adjusts.Fixture base 39 on leveling upper plate 4, consolidated in fixture base 39 by two fixed pins 6 by plum blossom chuck 5 It is fixed.Its degree of balance is adjusted by adjusting four levelling bolts 3 between leveling upper plate 4 and leveling base 40.
Fig. 5 is the height adjustment device of the disclosure.Height adjustment device is made of a twin shaft ball-screw, passes through rotation It adjusts runner 31 and drives lead screw II33 rotation, lead screw II33 rotates the height of adjustable sliding block III35 and sliding block IV37, sliding block III35 and sliding block IV37 passes through two guide posts 34, its stability can be effectively ensured, and sliding block and L-type plate are bolted company It connects, controls the upper and lower position of entire mechanism, by the up and down motion of sliding block so as to meet wanting for different welded part sizes It asks.
Fig. 6 is the pressurizing device of the disclosure.Whole device is fixed on L-type plate, and motor 29 passes through 28 band of plum coupling Dynamic lead screw I27 rotation, by the height of the rotation adjusting slider II26 of lead screw I27, compression bar 17 is bolted on sliding block 26 On, compression bar 17 moves downward under the drive of sliding block I26, be pressed on S type pressure sensor 16, by the positive and negative rotation of motor 29 come The reading of S type pressure sensor is adjusted, to accurately provide any pressure value in a pressure sensor range.
This equipment specific work process is as follows:
Supersonic generator 7 is fixed in U-shaped board 12 by chuck I10 and chuck II11, U-shaped board 12 and ultrasonic wave are sent out Raw device 7 declines naturally, and the stretching of extension spring 18 balances its self weight.Welded part 41 is put into plum blossom chuck 5, plum blossom chuck 5 It is fixed in fixture base 39, fixture is placed on above the levelling device in resistance-heated furnace 2 by fixed pin 6, pass through adjusting Four levelling bolts, until it is horizontal.Rotation adjusts runner 31, declines whole device, until supersonic generator 7 just connects It contacts welded part, opens motor 29, compression bar 17 declines the S type pressure sensor 16 being pressed in U-shaped board 12, is passed by S type pressure Sensor 16 accurately reads pressure value, provides certain pressure value.After the completion of welding process, motor 29 reverses compression bar 17 and rises, and goes Except pressure, rotation adjusts runner 31, and whole device rises, and takes out welded part 41, completes whole process.If welded part 41 is sticked to folder Can be by plum blossom chuck 5 on tool, or even entire fixture taking-up further takes out welded part 41.Extension spring 18 stretches for a long time in order to prevent And cause spring fatigue, U-shaped rack hook can be hung on fixed drag hook 23 on one's own time.
Above-described embodiment is the preferable embodiment of the disclosure, but embodiment of the present disclosure is not by above-described embodiment It limits, made changes, modifications, substitutions, combinations, simplifications under other any spiritual essence and principles without departing from the disclosure, It should be equivalent substitute mode, be included within the protection scope of the disclosure.

Claims (10)

1. a kind of ultrasonic assistant brazing equipment, characterized in that the equipment includes:
Rack;
The height adjustment device being arranged on the rack, the height adjustment device include ball-screw slide unit;
Balance self-weight device, the balance self-weight device include L-type plate, two extension springs being connected with L-type plate and with bullet The spring pull rod that spring lower end is connected;
Pressurizing device, the pressurizing device include ball-screw slide unit, compression bar and pressure sensor, and compression bar is arranged in ball-screw On the sliding block of slide unit;
Clamping device, the clamping device are made of a U-shaped board, and the upper surface of U-shaped board upper plate is equipped with the pressure sensor, U Template lower plate is made of chuck I and chuck II, forms the sky for clamping ultrasonic generator after chuck I and chuck II combination Between, U-shaped board lateral plates are equipped with the hook being connected with the spring pull rod lower end that may pass through U-shaped board upper plate.
2. equipment as described in claim 1, it is characterized in that: the equipment further includes levelling device, the levelling device includes can Leveling upper plate, leveling lower plate and leveling bolt, the leveling upper plate for placing welded part fixture form bilayer by leveling bolt Leveling board;
Further, the leveling bolt is 4;
Further, the levelling device further includes astrosphere, is located between leveling upper plate and leveling lower plate, is risen to leveling upper plate Supporting role.
3. equipment as described in claim 1, it is characterized in that: the height adjustment device is made of a twin shaft ball-screw, The twin shaft ball-screw includes adjusting runner, ball-screw, two guide posts and two sliding blocks, and described two sliding blocks pass through two One end connection of guide post and ball-screw, the ball-screw adjusts runner.
4. equipment as described in claim 1, it is characterized in that: the balance self-weight device further includes the top that L-type plate is arranged in Spring cross bar, the upper end of the spring are located on spring cross bar.
5. equipment as described in claim 1, it is characterized in that: fixed on the L-type plate, there are two line slide rail, each line slide rails Sliding block there are two upper, the sliding block are connected by bolt with the side plate of U-shaped board.
6. equipment as described in claim 1, it is characterized in that: ball-screw slide unit includes motor, plum blossom connection in the pressurizing device Axis device, sliding block and ball-screw, motor drive ball screw turns by plum coupling, are adjusted by the rotation of ball-screw The height of sliding block.
7. equipment as described in claim 1, it is characterized in that: the pressurizing device further includes electric motor stand, the electric motor stand is solid Surely there is a ball-screw slide unit, a compression bar, the compression bar are fixed with by nut on the sliding block of the ball-screw slide unit There is a pressure sensor in underface.
8. equipment as described in claim 1, it is characterized in that: the pressure sensor is S type pressure sensor.
9. equipment as described in claim 1, it is characterized in that: the pressure sensor lower end passes through bolt in the clamping device It is connected to above the upper plate of U-shaped board, the U-shaped board lower plate is a chuck, and the chuck passes through bolt for supersonic generator It is fixed in U-shaped board, the U-shaped board is connected by hook with spring pull rod.
10. equipment as described in claim 1, it is characterized in that: the equipment further includes resistance-heated furnace;In the resistance-heated furnace It is placed with levelling device, a sleeve clamp is fixed with by card slot on the levelling device, the fixture can effectively limit quilt Weldment.
CN201910016377.9A 2019-01-08 2019-01-08 Ultrasonic auxiliary brazing equipment capable of balancing self-weight pre-compaction and adapting to different sizes Active CN109623067B (en)

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Publication number Priority date Publication date Assignee Title
CN111347115A (en) * 2020-04-09 2020-06-30 河南科技大学 Tool for ultrasonic-assisted solder spreading
CN114406526A (en) * 2021-12-14 2022-04-29 深圳顺络电子股份有限公司 Welding machine and welding method

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CN106596288A (en) * 2016-11-07 2017-04-26 重庆理工大学 Crossbeam bending method Young modulus measuring instrument

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CN2140274Y (en) * 1992-08-29 1993-08-18 北京市印刷技术研究所 Level regulator of die cutter
CN1149520A (en) * 1995-08-22 1997-05-14 株式会社厄泰克斯 Ultrasonic welding device and its resonator
CN1490859A (en) * 2002-08-29 2004-04-21 ������������ʽ���� Ultrasonic jointing method and device thereof
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CN111347115A (en) * 2020-04-09 2020-06-30 河南科技大学 Tool for ultrasonic-assisted solder spreading
CN111347115B (en) * 2020-04-09 2021-11-30 河南科技大学 Tool for ultrasonic-assisted solder spreading
CN114406526A (en) * 2021-12-14 2022-04-29 深圳顺络电子股份有限公司 Welding machine and welding method
CN114406526B (en) * 2021-12-14 2024-05-10 深圳顺络电子股份有限公司 Welding machine and welding method

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