CN109622262B - Automatic sunlight plate color matching machine and color matching process thereof - Google Patents
Automatic sunlight plate color matching machine and color matching process thereof Download PDFInfo
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- CN109622262B CN109622262B CN201811585721.8A CN201811585721A CN109622262B CN 109622262 B CN109622262 B CN 109622262B CN 201811585721 A CN201811585721 A CN 201811585721A CN 109622262 B CN109622262 B CN 109622262B
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- color matching
- pigment
- stirring
- tank
- branch pipes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B9/00—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour
- B05B9/03—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material
- B05B9/04—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump
- B05B9/0403—Spraying apparatus for discharge of liquids or other fluent material, without essentially mixing with gas or vapour characterised by means for supplying liquid or other fluent material with pressurised or compressible container; with pump with pumps for liquids or other fluent material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/20—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising
- B05B15/25—Arrangements for agitating the material to be sprayed, e.g. for stirring, mixing or homogenising using moving elements, e.g. rotating blades
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- Mixers Of The Rotary Stirring Type (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses an automatic color matching machine for a sunlight plate, which comprises a plurality of pigment storage tanks for storing pigments with different colors, branch pipes inserted into each pigment storage tank, metering pumps arranged on the branch pipes, pigment conveying pipelines which are communicated and converged by all the branch pipes, and valves arranged on the pigment conveying pipelines and positioned between the adjacent branch pipes; the output end of the pigment conveying pipeline is inserted into the color matching tank, and a stirring device capable of uniformly realizing vertical and horizontal rotation and multidirectional uniform stirring is arranged in the color matching tank; the automatic sunlight plate color matching machine and the color matching process thereof are simple, and the combined structure of the rotary inclined blade, the cylindrical wedge, the rolling ball, the vertical blade and the telescopic connecting rod is added to realize the double stirring effect of horizontally rotating stirring pigment and vertically stirring pigment.
Description
Technical Field
The invention relates to the technical field of sunlight plate manufacturing, in particular to an automatic sunlight plate color matching machine and a color matching process thereof.
Background
The sunlight plate is mainly made of PC/PET/PMMA/PP materials. The term sunlight panel is a common name for polycarbonate hollow panels in China, and is not generally used for referring to other hollow panels. The polycarbonate endurance plate corresponding to the sibling product thereof is a solid plate, the sunlight plate is a hollow plate and is divided into different colors according to the physical characteristics, so that the automatic color matching machine is required to be used for color matching, the main share of the automatic color matching machine is occupied by foreign large enterprises, and the polycarbonate endurance plate occupies most of the global market by means of years of operation and a perfect marketing network. It is noteworthy that the rise of domestic brands is breaking this monopoly and has a gradual replacement momentum. Domestic brand relies on relatively stable quality and low price, has obtained huge success in paint mixing machine and manual color mixer field, has occupied most market, and application number 201810968595.8 discloses an automatic spraying color matching system, though can play the effect of mixing colors, in the process of matching colors, because only horizontal stirring leads to matching colors for a long time, and still not enough even, influences product production efficiency, for this reason, need develop the improvement to it, improves machine equipment's performance.
Disclosure of Invention
The invention aims to provide an automatic sunlight plate color matching machine and a color matching process thereof, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
an automatic color matching machine for a sunlight plate comprises a plurality of pigment storage tanks for storing pigments with different colors, branch pipes inserted into each pigment storage tank, metering pumps arranged on the branch pipes, pigment conveying pipelines which are communicated and converged by all the branch pipes, and valves arranged on the pigment conveying pipelines and positioned between the adjacent branch pipes; the output end of the pigment conveying pipeline is inserted into the color matching tank, and a stirring device capable of uniformly realizing vertical and horizontal rotation and multidirectional uniform stirring is arranged in the color matching tank;
and a spray pipe with a material spraying pump is inserted in the color matching tank, and the outlet of the spray pipe is communicated with a nozzle capable of spraying paint.
Preferably, the stirring device comprises a motor, a stirring shaft fixedly connected with the output end of the motor, a roller bearing inserted in the stirring shaft, and a plurality of rotating inclined blades fixedly connected with the side wall of the stirring shaft;
the roller bearing is installed in the up end of the jar of matching colors, and the (mixing) shaft stretches into and stirs pigment in the inner chamber of jar of matching colors.
Preferably, agitating unit still includes that the cylinder wedge of fixed connection terminal surface under the (mixing) shaft splits, distributes around the cylinder wedge and has a plurality of spin, vertical blade, the flexible connecting rod that has cup jointed reset spring, the flexible connecting rod of a plurality of annular distributions rather than conflicting in the sleeve of below, telescopic bottom is fixed in match colors on the jar inner bottom, the flexible connecting rod top is rotated and is connected with a plurality of vertical blades of spin, the lateral wall fixedly connected with of flexible connecting rod.
Preferably, the stirring device further comprises a rotating middle blade fixedly connected to the side wall of the cylindrical wedge.
Preferably, the stirring device further comprises a plurality of sharp-pointed parts fixedly connected to the upper end surface and the lower end surface of the vertical blade, and the sharp-pointed parts penetrate through the solidified pigment along with the up-and-down telescopic movement of the telescopic connecting rod.
Preferably, each of the rotating oblique blades is provided with an inclination angle of 45 to 60 degrees.
Preferably, a plurality of through holes which are convenient for the materials to be stirred and crushed are formed in the rotating inclined blades.
A color matching process of an automatic sunlight plate color matching machine comprises the following steps:
step one, preparing materials: placing the sunlight plate material on a support, preparing, and starting a corresponding metering pump according to the type of the required pigment, so that the required pigment is pumped into a color matching tank;
step two, stirring: a power plug is connected to start the motor, the stirring device is further driven to stir in the color matching tank, the rotating inclined blade and the rotating middle blade rotate horizontally to stir, the cylindrical wedge top moves the rolling ball to drive the vertical blade to reciprocate up and down to stir longitudinally, and the pigment which is well mixed is stirred for later use;
step three, spraying: and finally, switching on a power supply of the paint spraying pump, and starting the paint spraying pump, so that the pigment which is well mixed colors and stirred in the color matching tank is pumped out from the spraying pipe, and the sunlight plate material is sprayed in a color matching way.
Compared with the prior art, the invention has the beneficial effects that: the automatic sunlight plate color matching machine and the color matching process thereof are simple, and the combined structure of the rotary inclined blade, the cylindrical wedge, the rolling ball, the vertical blade and the telescopic connecting rod is added to realize the double stirring effect of horizontally rotating stirring pigment and vertically stirring pigment.
And the introduced spine part pierces the solid pigment up and down along with the up-and-down movement of the vertical blade, so that the solid pigment is less prone to solidification, and the stirring efficiency is further improved. Compared with the prior art, the stirring is more uniform and faster.
The through holes are designed, so that the pigment can be extruded, the extruded pigment is finer and finer, and the uniformity is improved.
The whole operation process is simple and convenient, improves the production efficiency of the sunlight plate, and is more suitable for popularization and use.
Drawings
FIG. 1 is a schematic view of an automatic color matching machine for a solar panel according to the present invention;
fig. 2 is a top view of the combination of a cylindrical wedge and a rolling ball in the automatic sun board color matching machine of fig. 1.
In the figure: pigment storage tank 1, metering pump 2, pigment conveying pipeline 3, match colors jar 4, motor 51, roller bearing 52, (mixing) shaft 53, rotatory oblique blade 54, cylinder wedge 55, rotatory middle blade 56, spin 57, vertical blade 58, telescopic link 59, sleeve 50, spout material pump 6, spray tube 7, nozzle 8.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, the present invention provides a technical solution:
the automatic color matching machine for the sunlight plate is developed and designed and comprises a plurality of pigment storage tanks 1 for storing pigments with different colors, branch pipes inserted into each pigment storage tank 1, metering pumps 2 installed on the branch pipes, pigment conveying pipelines 3 which are communicated and converged by all the branch pipes, and valves arranged on the pigment conveying pipelines 3 and positioned between the adjacent branch pipes; the output end of the pigment conveying pipeline 3 is inserted into the color matching tank 4, and a stirring device capable of uniformly realizing vertical and horizontal rotation and multidirectional uniform stirring is arranged in the color matching tank 4;
and a spray pipe 7 with a material spraying pump 6 is inserted in the color matching tank 4, and the outlet of the spray pipe 7 is connected with a nozzle 8 capable of spraying pigment in a through manner, wherein the metering pump 2, the material spraying pump 6 and the motor 51 are all started through the control of a distribution box or a PLC (programmable logic controller) in the prior art of a factory, and the description is omitted here.
The main innovation points are improved as follows: the stirring device comprises a motor 51, a stirring shaft 53 fixedly connected with the output end of the motor 51, a roller bearing 52 inserted in the stirring shaft 53, and a plurality of rotating oblique blades 54 fixedly connected with the side wall of the stirring shaft 53, wherein the inclination angle of each rotating oblique blade 54 is 45-60 degrees; the annular distribution of the plurality of rotating inclined blades 54 can perform rotary stirring on the pigment inside. The roller bearing 52 is arranged on the upper end surface of the color matching tank 4, and the stirring shaft 53 extends into the inner cavity of the color matching tank 4 to stir the pigment. The roller bearing 52 functions to fix the motor 51, and the base of the motor 51 may be mounted on the color matching pot 4 by a hexagon screw.
The stirring device further comprises a cylindrical wedge 55 fixedly connected to the lower end face of the stirring shaft 53, a plurality of rolling balls 57 which are annularly distributed and abut against the cylindrical wedge 55 and distributed around the side wall of the inclined plane of the lower end face of the cylindrical wedge 55, vertical blades 58, a telescopic connecting rod 59 sleeved with a return spring, and a plurality of vertical blades 58 fixedly connected to the side wall of the telescopic connecting rod 59, wherein the telescopic connecting rod 59 is inserted into the sleeve 50 below the cylindrical wedge, the bottom of the sleeve 50 is fixed on the inner bottom of the color matching tank 4, and the top of the telescopic connecting rod 59 is rotatably connected with the rolling balls 57; through foretell link gear, realized that telescopic link 59 is by top reciprocating motion from top to bottom in sleeve 50, realized the stirring of vertical direction and vibrate, the pigment stirring speed of being faster more even thorough.
Preferably, the stirring device further comprises a rotating intermediate blade 56 fixedly connected to the side wall of the cylindrical wedge 55, and the rotating intermediate blade 56 can stir the pigment in the middle part, so that the pigment is stirred more fully.
Preferably, the stirring device 5 further comprises a plurality of sharp parts fixedly connected to the upper and lower end surfaces of the vertical blades 58, and the sharp parts penetrate the solidified pigment along with the up-and-down telescopic movement of the telescopic connecting rod 59. The spine portion pierces the solid pigment up and down along with the up-and-down movement of the vertical blade 58, so that the solid pigment is less prone to solidification, and the stirring efficiency is improved.
The material stirring and crushing device can be further optimized, and a plurality of through holes convenient for stirring and crushing materials are formed in the rotating inclined blades 54. In the stirring process, as the pigment is stirred by the rotating inclined blades 54, the pigment can be extruded out due to the design of the through holes, so that the pigment is extruded more finely and more uniformly.
The color matching process steps of the automatic sunlight plate color matching machine are as follows:
step one, preparing materials: placing the sunlight plate material on a bracket, preparing, and starting a corresponding metering pump 2 according to the type of the required pigment, so as to pump the required pigment into a color matching tank 4;
step two, stirring: a power plug is connected to start the motor 51, the stirring device is further driven to stir the color matching tank 4, the rotating inclined blade 54 and the rotating middle blade 56 rotate horizontally to stir, the cylindrical wedge 55 pushes the rolling ball 57 to drive the vertical blade 58 to reciprocate up and down to stir longitudinally, and the well-matched pigment is stirred for later use;
step three, spraying: and finally, switching on a power supply of the paint spraying pump 6, and starting the paint spraying pump 6, so that the pigment which is well mixed in color in the color matching tank 4 is pumped out from the spraying pipe 7, and the sunlight plate material is sprayed in a color matching way.
The working principle is as follows: the power transmission route is that a motor 51 rotates a stirring shaft 53, a rotating inclined blade 54 (horizontally rotating stirring pigment), a cylindrical wedge 55, a rotating intermediate blade 56 (horizontally rotating stirring intermediate layer pigment), a plurality of rolling balls 57 move up and down in a reciprocating manner, a telescopic connecting rod 59 moves up and down in a reciprocating manner, and a vertical blade 58 moves up and down in a reciprocating manner (vertically stirring pigment).
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. An automatic color matching machine for a sunlight plate comprises a plurality of pigment storage tanks (1) for storing pigments with different colors, branch pipes inserted into each pigment storage tank (1), metering pumps (2) installed on the branch pipes, pigment conveying pipelines (3) which are communicated and gathered together by all the branch pipes, and valves arranged on the pigment conveying pipelines (3) and positioned between the adjacent branch pipes;
the method is characterized in that: the output end of the pigment conveying pipeline (3) is inserted into the color matching tank (4), and a stirring device capable of uniformly stirring in a vertical and horizontal rotating and multi-direction manner is arranged in the color matching tank (4);
the stirring device comprises a motor (51), a stirring shaft (53) fixedly connected with the output end of the motor (51), a roller bearing (52) is inserted in the stirring shaft (53), and a plurality of rotating inclined blades (54) are fixedly connected with the side wall of the stirring shaft (53); the stirring device further comprises a cylindrical wedge (55) fixedly connected to the lower end face of the stirring shaft (53), a plurality of rolling balls (57) which are abutted against the cylindrical wedge (55) and are annularly distributed are distributed around the side wall of the inclined plane of the lower end face of the cylindrical wedge (55), vertical blades (58), a telescopic connecting rod (59) sleeved with a return spring, and the telescopic connecting rod (59) is inserted into a sleeve (50) below the cylindrical wedge, the bottom of the sleeve (50) is fixed on the inner bottom of the color matching tank (4), the top of the telescopic connecting rod (59) is rotatably connected with the rolling balls (57), and the side wall of the telescopic connecting rod (59) is fixedly connected with the vertical blades (58;
a spray pipe (7) with a material spraying pump (6) is inserted in the color matching tank (4), and the outlet of the spray pipe (7) is communicated with a nozzle (8) capable of spraying pigment;
the method comprises the following steps:
step one, preparing materials: placing the sunlight plate material on a bracket, preparing, and starting a corresponding metering pump (2) according to the type of the required pigment so as to pump the required pigment into a color matching tank (4);
step two, stirring: a power plug is connected to start the motor (51), the stirring device is further driven to stir in the color matching tank (4), the rotating inclined blade (54) and the rotating middle blade (56) horizontally rotate and stir, the cylindrical wedge (55) pushes the rolling ball (57) to drive the vertical blade (58) to do up-and-down reciprocating motion to longitudinally stir, and the pigment with good color matching is stirred for later use;
step three, spraying: and finally, switching on a power supply of the paint spraying pump (6), and starting the paint spraying pump (6), so that the pigment which is well stirred and matched in color in the color matching tank (4) is pumped out from the spraying pipe (7), and the sunlight plate material is sprayed in a color matching manner.
2. The automatic solar panel color matching machine of claim 1, wherein: the roller bearing (52) is arranged on the upper end surface of the color matching tank (4), and the stirring shaft (53) extends into the inner cavity of the color matching tank (4) to stir the pigment.
3. The automatic solar panel color matching machine of claim 1, wherein: the stirring device also comprises a rotary middle blade (56) fixedly connected to the side wall of the cylindrical wedge (55).
4. The automatic solar panel color matching machine of claim 1, wherein: the stirring device (5) further comprises a plurality of sharp-pointed parts fixedly connected with the upper end surface and the lower end surface of the vertical blade (58) and used for puncturing the solidified pigment along with the up-and-down telescopic movement of the telescopic connecting rod (59).
5. The automatic solar panel color matching machine of claim 1, wherein: each rotating inclined blade (54) is arranged at an inclination angle of 45-60 degrees.
6. The automatic solar panel color matching machine of claim 1, wherein: the rotating inclined blades (54) are provided with a plurality of through holes which are convenient for the materials to be stirred and crushed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811585721.8A CN109622262B (en) | 2018-12-25 | 2018-12-25 | Automatic sunlight plate color matching machine and color matching process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811585721.8A CN109622262B (en) | 2018-12-25 | 2018-12-25 | Automatic sunlight plate color matching machine and color matching process thereof |
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| CN109622262A CN109622262A (en) | 2019-04-16 |
| CN109622262B true CN109622262B (en) | 2021-06-15 |
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| CN201811585721.8A Active CN109622262B (en) | 2018-12-25 | 2018-12-25 | Automatic sunlight plate color matching machine and color matching process thereof |
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| CN110064570A (en) * | 2019-04-25 | 2019-07-30 | 贵州大学 | A kind of painting machine easy to use |
| CN110013926A (en) * | 2019-05-07 | 2019-07-16 | 天津君盛天成科技发展有限公司 | A kind of spraying method and device |
| CN110479522A (en) * | 2019-07-15 | 2019-11-22 | 徐州世澳木业有限公司 | Paint spraying machine suitable for wood industry |
| CN110640868B (en) * | 2019-10-14 | 2021-04-23 | 肇庆市领航企业陶瓷有限公司 | Production and preparation method of building ceramic tile |
| CN113414031B (en) * | 2021-07-14 | 2022-09-23 | 广东华尚实业有限公司 | Plate spraying equipment |
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