CN109612812B - Melting and forming device for detecting content of new metal material - Google Patents
Melting and forming device for detecting content of new metal material Download PDFInfo
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- CN109612812B CN109612812B CN201910035438.6A CN201910035438A CN109612812B CN 109612812 B CN109612812 B CN 109612812B CN 201910035438 A CN201910035438 A CN 201910035438A CN 109612812 B CN109612812 B CN 109612812B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/36—Embedding or analogous mounting of samples
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/36—Embedding or analogous mounting of samples
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Abstract
The invention discloses a melting and forming device for detecting the content of a new metal material, which comprises a processing shell, wherein an electromagnetic heater is fixedly connected at the middle position on the left side in the processing shell, the output end of the electromagnetic heater is fixedly connected with a heating coil, a fixing block is connected with a transmission threaded rod in a penetrating and rotating mode, a supporting cross rod is fixedly connected at the position between transmission external thread sleeve blocks, an auxiliary melting chamber is fixedly connected at the middle position of the supporting cross rod, a forming die mechanism is fixedly connected at the middle position of the bottom end in the processing shell, and a shaking driving mechanism is fixedly connected at the bottom end in the processing shell and on the right side of the forming die mechanism. This new metal material content testing is with melting forming device has reached the realization and has detected the melting of metal and the recasting of shape, improves the recasting shaping security simultaneously, improves the fashioned quality of metal recasting, avoids every air of formed part to the purpose of detecting the influence.
Description
Technical Field
The invention relates to the technical field of new materials, in particular to a melting and forming device for detecting the content of a new metal material.
Background
The new material means a structural material having excellent properties and a functional material having special properties, which are newly developed or are being developed. The structural materials mainly utilize the mechanical properties of the structural materials, such as strength, toughness, hardness, elasticity and the like. Such as new ceramic materials, amorphous alloys (metallic glasses), etc. The functional material mainly utilizes the functions and physical effects of electricity, light, sound, magnetism, heat and the like. In recent years, new metallic materials, fine ceramics, optical fibers, and the like are mainly used as new materials to be researched and developed in the world.
Special metal functional material. The method actively promotes the major standards of high-purity metal and target materials, rare and noble metals, energy storage materials, novel semiconductor materials, new-generation amorphous materials, fine alloys and the like to make revision work, establishes and releases the standards of functional materials such as rare earth permanent magnets, luminescence and the like in a complete set and system, and firmly develops the basic and method standards of material performance testing, component analysis, standard samples and the like.
The material is divided into structural material and functional material according to material property. The structural material mainly utilizes the mechanical and physical and chemical properties of the material to meet the performance requirements of high strength, high rigidity, high hardness, high temperature resistance, wear resistance, corrosion resistance, irradiation resistance and the like; the functional material mainly utilizes the effects of electricity, magnetism, sound, photo-heat and the like of the material to realize certain functions, such as semiconductor material, magnetic material, photosensitive material, thermosensitive material, stealth material, nuclear material for manufacturing atomic bombs and hydrogen bombs and the like. The new material has great effect on national defense construction. For example, the successful development of ultra-pure silicon and gallium arsenide leads to the emergence of large-scale and ultra-large-scale integrated circuits, so that the operation speed of a computer is increased from tens of thousands of times per second to more than billion times per second; the thrust can be increased by 24% when the working temperature of the aeroengine material is increased by 100 ℃; stealth materials can absorb electromagnetic waves or reduce infrared radiation of weaponry, making it difficult for hostile detection systems to find, and the like.
At present, the detection of the component content of a new metal material is influenced by the shape of the material, the shape of the material is not uniform or the surface flatness of the material is low, and the detected metal needs to be polished and trimmed, so that the error of a detection result is large.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a melting and forming device for detecting the content of a new metal material, which solves the problems that the detection of the content of the component of the new metal material at present is influenced by the shape of the material, the shape of the material is not uniform or the flatness of the surface of the material is low, and the detected metal needs to be polished and finished, so that the error of the detection result is large.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a melting and forming device for detecting the content of a new metal material comprises a processing shell, wherein an electromagnetic heater is fixedly connected to the middle position on the left side in the processing shell, a heating coil is fixedly connected to the output end of the electromagnetic heater, the heating coil is positioned in the middle position in the processing shell, fixed blocks are fixedly connected to the two sides, close to the upper part, in the processing shell, a transmission threaded rod is connected to the fixed blocks in a penetrating and rotating manner, a transmission external thread sleeve block is sleeved on the outer surface of the transmission threaded rod and connected with the transmission external thread sleeve block in a threaded manner, a supporting transverse rod is fixedly connected to the position between the transmission external thread sleeve blocks, an auxiliary melting chamber is fixedly connected to the middle position of the supporting transverse rod, a forming die mechanism is fixedly connected to the middle position of the bottom end in the processing shell, and a swing, an auxiliary supporting rod is fixedly connected to the right side inside the processing shell, an extrusion spring is fixedly connected to the right side of the auxiliary supporting rod, which is close to the upper side of the auxiliary supporting rod, a movable top plate is fixedly connected to one end, far away from the auxiliary supporting rod, of the extrusion spring, and the right side of the movable top plate is arranged corresponding to the left side of the forming die mechanism;
the auxiliary melting chamber comprises an inner storage groove, the middle position of the top end of the outer portion of the inner storage groove is fixedly connected with a supporting cross rod, a feeding hole is formed in the right side of the inner storage groove, a supporting filter plate is fixedly connected to the position, close to the lower portion, of the inner storage groove, a blanking hole is formed in the left side of the bottom end of the inner storage groove, and the bottom end of the inner storage groove is fixedly connected with an inclined guide plate located on the right side of the blanking hole.
Preferably, the forming die mechanism comprises a fixed supporting slide block, the bottom end of the fixed supporting slide block is fixedly connected with the inside of the processing shell, the top of the fixed supporting slide block is slidably connected with a limiting slide way, and the top of the limiting slide way is fixedly connected with a forming die.
Preferably, the left side of the forming die is fixedly connected with a residual material collecting groove, and the left side of the top of the forming die is fixedly communicated with a material guiding channel.
Preferably, the position, close to the lower side, on the left side of the material guiding channel is communicated with the remaining material collecting groove through a material passing pipe, and the top of the material guiding channel is arranged corresponding to the bottom of the blanking port.
Preferably, the shaking driving mechanism comprises a transmission rotating wheel, the bottom end of the transmission rotating wheel is fixedly connected with the processing shell, the outer surface of the transmission rotating wheel is uniformly and fixedly connected with a shaking shifting rod, and the outer side of the shaking shifting rod is in rolling connection with the right side surface of the forming die mechanism.
Preferably, the position of the bottom end in the processing shell, which is close to the transmission rotating wheel, is fixedly connected with a second motor, and the output end of the second motor is fixedly connected with a second driving rotating wheel.
Preferably, the axle center of the transmission runner is fixedly connected with a second driven runner, and the second driven runner is in transmission connection with a second driving runner through a second belt.
Preferably, a first motor is fixedly connected to the top end inside the processing shell, and a first driving rotating wheel is fixedly connected to a driving rotating shaft of the first motor.
Preferably, the right end axle center department fixedly connected with of transmission threaded rod is first driven runner, first driven runner is connected with the transmission of first initiative runner through first belt.
(III) advantageous effects
The invention provides a melting and forming device for detecting the content of a novel metal material. The method has the following beneficial effects:
(1) the melting and forming device for detecting the content of the new metal material is characterized in that a new metal block is placed into an inner storage groove from a feed inlet, a first motor is controlled to work at the moment, the first motor drives a transmission threaded rod to rotate through a first belt, so that a transmission external thread sleeve block drives an auxiliary melting chamber to integrally move downwards through a support cross rod until the auxiliary melting chamber completely enters the heating coil, an electromagnetic heater works at the moment, so that the heating coil is added into the auxiliary melting chamber, the metal material stored in the inner storage groove is melted, the molten liquid metal is filtered through a support filter plate and flows out from a blanking port under the guide of an inclined guide plate, the liquid metal enters a forming die through a guide channel to be formed, when the liquid metal material is excessive, the liquid metal accumulated in the guide channel flows into a residual material collecting groove from a material passing pipe, and the leakage of the liquid metal is avoided, the supporting filter plate is replaced after once melting, the influence on the next operation is reduced, the melting and shape recasting of the detection metal are realized, and the purpose of recasting and forming safety is improved.
(2) This new metal material content testing is with melting forming device, get into the inside back of forming die mechanism through liquid metal, the second motor circular telegram work this moment, the second motor drives the transmission runner through the second belt and rotates, thereby the transmission runner drives and rocks the driving lever and strikes the roll with the right side surface of forming die mechanism, extrusion spring's effect is received in the left side of forming die mechanism and resumes right, thereby forming die rocks at the top level microspur of fixed stay slider, clear away the inside air of liquid metal, the quality of metal recasting shaping has been reached and has been improved, avoid the air of every part of formed part to the purpose that detects the influence.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic view of the structure of the present invention at A;
FIG. 3 is a schematic view of the construction of an auxiliary melting chamber according to the present invention;
FIG. 4 is a schematic structural view of a mold mechanism of the present invention;
FIG. 5 is a schematic diagram of the wobble drive mechanism of the present invention.
In the figure: the device comprises a processing shell 1, an electromagnetic heater 2, a heating coil 3, a fixing block 4, a transmission threaded rod 5, a transmission external thread sleeve block 6, a support cross rod 7, an auxiliary melting chamber 8, an internal storage groove 81, a feeding hole 82, a support filter plate 83, a blanking hole 84, an inclined guide plate 85, a forming die mechanism 9, a fixed support sliding block 91, a limiting slideway 92, a forming die 93, a residual material collecting groove 94, a material guide channel 95, a material passing pipe 96, a shaking driving mechanism 10, a transmission rotating wheel 101, a shaking deflector rod 102, a second motor 103, a second driving rotating wheel 104, a second driven rotating wheel 105, a second belt 106, an auxiliary support rod 11, an extrusion spring 12, a movable top plate 13, a first motor 14, a first driving rotating wheel 15, a first driven rotating wheel 16 and a first belt 17.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, the present invention provides a technical solution: a melting and forming device for detecting the content of a new metal material comprises a processing shell 1, an electromagnetic heater 2 is fixedly connected to the left middle position inside the processing shell 1, a heating coil 3 is fixedly connected to the output end of the electromagnetic heater 2, the heating coil 3 is located at the middle position inside the processing shell 1, fixed blocks 4 are fixedly connected to two sides, close to the upper part, inside the processing shell 1, transmission threaded rods 5 are connected to the fixed blocks 4 in a penetrating and rotating mode, transmission external thread sleeve blocks 6 are sleeved on the outer surface of the transmission threaded rods 5 and connected with the transmission external thread sleeve blocks 6 in a threaded mode, supporting cross rods 7 are fixedly connected to the positions among the transmission external thread sleeve blocks 6, auxiliary melting chambers 8 are fixedly connected to the middle positions of the supporting cross rods 7, a forming die mechanism 9 is fixedly connected to the middle position of the bottom inside the processing shell 1, and a shaking driving, an auxiliary supporting rod 11 is fixedly connected to the right side inside the processing shell 1, an extrusion spring 12 is fixedly connected to the right side of the auxiliary supporting rod 11 close to the upper side, a movable top plate 13 is fixedly connected to one end, far away from the auxiliary supporting rod 11, of the extrusion spring 12, and the right side of the movable top plate 13 is arranged corresponding to the left side of the forming die mechanism 9;
the auxiliary melting chamber 8 comprises an inner storage groove 81, the middle position of the top end of the outer portion of the inner storage groove 81 is fixedly connected with the supporting cross rod 7, a feeding hole 82 is formed in the right side of the inner storage groove 81, a supporting filter plate 83 is fixedly connected to the position, close to the lower portion, of the inner storage groove 81, a blanking hole 84 is formed in the left side of the bottom end of the inner storage groove 81, and an inclined guide plate 85 is fixedly connected to the right side of the bottom end of the inner storage groove 81 and located at. The forming die mechanism 9 comprises a fixed supporting slide block 91, the bottom end of the fixed supporting slide block 91 is fixedly connected with the inside of the processing shell 1, the top of the fixed supporting slide block 91 is slidably connected with a limiting slide way 92, and the top of the limiting slide way 92 is fixedly connected with a forming die 93. The left side of forming die 93 is fixedly connected with remaining collecting chute 94, and the left side at the top of forming die 93 is fixedly communicated with material guiding channel 95. The left side of the material guiding channel 95 close to the lower position is communicated with the residual material collecting groove 94 through a material passing pipe 96, and the top of the material guiding channel 95 is arranged corresponding to the bottom of the blanking port 84. The shaking driving mechanism 10 comprises a transmission rotating wheel 101, the bottom end of the transmission rotating wheel 101 is fixedly connected with the processing shell 1, the outer surface of the transmission rotating wheel 101 is uniformly and fixedly connected with a shaking shifting lever 102, and the outer side of the shaking shifting lever 102 is in rolling connection with the right side surface of the forming die mechanism 9. A second motor 103 is fixedly connected to the bottom end inside the processing shell 1 and close to the transmission rotating wheel 101, and a second driving rotating wheel 104 is fixedly connected to the output end of the second motor 103. The axis of the transmission runner 101 is fixedly connected with a second driven runner 105, and the second driven runner 105 is in transmission connection with a second driving runner 104 through a second belt 106. The top end inside the processing shell 1 is fixedly connected with a first motor 14, and a driving rotating shaft of the first motor 14 is fixedly connected with a first driving rotating wheel 15. The right end axle center of the transmission threaded rod 5 is fixedly connected with a first driven rotating wheel 16, and the first driven rotating wheel 16 is in transmission connection with a first driving rotating wheel 15 through a first belt 17.
When the device is used, a new metal block is placed from the feeding hole 82 into the inner storage groove 81, the first motor 14 is controlled to work at the moment, the first motor 14 drives the transmission threaded rod 5 to rotate through the first belt 17, so that the transmission external thread sleeve block 6 drives the auxiliary melting chamber 8 to integrally move downwards through the support cross rod 7 until the auxiliary melting chamber 8 completely enters the heating coil 3, the electromagnetic heater 2 works at the moment, the heating coil 3 is added into the auxiliary melting chamber 8, the metal material in the inner storage groove 81 is melted, the molten liquid metal is filtered through the support filter plate 83 and flows out from the blanking hole 84 under the guidance of the inclined guide plate 85, the liquid metal enters the forming die 93 through the guide channel 95 to be formed, and when the liquid metal material is excessive, the liquid metal accumulated in the guide channel 95 flows into the residual material collecting groove 94 through the material passing pipe 96, the leakage of liquid metal is avoided, the supporting filter plate 83 is replaced after the liquid metal is melted once, the influence on the next operation is reduced, the melting and the recasting of the shape of the detected metal are achieved, meanwhile, the purpose of improving the safety of recasting forming is achieved, after the liquid metal enters the forming die mechanism 9, the second motor 103 is powered on to work, the second motor 103 drives the transmission rotating wheel 101 to rotate through the second belt 106, the transmission rotating wheel 101 drives the shaking deflector rod 102 to knock and roll with the right side surface of the forming die mechanism 9, the left side of the forming die mechanism 9 is recovered rightwards under the action of the extrusion spring 12, the forming die 93 shakes at the horizontal micro distance of the top of the fixed supporting sliding block 91, the air inside the liquid metal is removed, the quality of metal recasting forming is improved, and the purpose of avoiding the influence of the air of each part of the formed part on the.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides a new metal material content testing is with melting forming device, includes processing shell (1), its characterized in that: the electromagnetic heating device is characterized in that an electromagnetic heater (2) is fixedly connected to the left middle position inside the processing shell (1), an output end of the electromagnetic heater (2) is fixedly connected with a heating coil (3), the heating coil (3) is located at the middle position inside the processing shell (1), fixing blocks (4) are fixedly connected to the two sides of the upper portion inside the processing shell (1), a transmission threaded rod (5) is connected to the fixing blocks (4) in a penetrating and rotating mode, a transmission external thread sleeve block (6) is sleeved on the outer surface of the transmission threaded rod (5) and in threaded connection, a supporting transverse rod (7) is fixedly connected to the position between the transmission external thread sleeve blocks (6), an auxiliary melting chamber (8) is fixedly connected to the middle position of the supporting transverse rod (7), and a forming die mechanism (9) is fixedly connected to the middle position of the bottom inside the, a shaking driving mechanism (10) is fixedly connected to the bottom end inside the processing shell (1) and located on the right side of the forming die mechanism (9), an auxiliary supporting rod (11) is fixedly connected to the right side inside the processing shell (1), an extrusion spring (12) is fixedly connected to the right side, close to the upper side, of the auxiliary supporting rod (11), a movable top plate (13) is fixedly connected to one end, far away from the auxiliary supporting rod (11), of the extrusion spring (12), and the right side of the movable top plate (13) is arranged corresponding to the left side of the forming die mechanism (9);
supplementary melting chamber (8) are including depositing inside groove (81), deposit the intermediate position on inside groove (81) outside top and support horizontal pole (7) fixed connection, deposit the right side of inside groove (81) and seted up feed inlet (82), deposit inside groove (81) inside position fixedly connected with support filter plate (83) that are close to the below, the left side of depositing inside groove (81) inside bottom is provided with blanking mouth (84), deposit inside groove (81) inside bottom and be located oblique arm-tie (85) of right side fixedly connected with of blanking mouth (84).
2. The melting and forming apparatus for detecting a content of a new metallic material according to claim 1, wherein: the forming die mechanism (9) comprises a fixed supporting sliding block (91), the bottom end of the fixed supporting sliding block (91) is fixedly connected with the inner part of the processing shell (1), the top sliding connection of the fixed supporting sliding block (91) is provided with a limiting slide way (92), and the top fixedly connected with forming die (93) of the limiting slide way (92) is provided with a forming die.
3. The melting and forming apparatus for detecting a content of a new metallic material according to claim 2, wherein: the left side fixedly connected with surplus groove (94) that gathers materials of forming die (93), the fixed intercommunication in left side at forming die (93) top has and draws material passageway (95).
4. The melting and forming apparatus for detecting a content of a new metallic material according to claim 3, wherein: the left side of the material guiding channel (95) close to the lower position is communicated with the residual material collecting groove (94) through a material passing pipe (96), and the top of the material guiding channel (95) is arranged corresponding to the bottom of the blanking port (84).
5. The melting and forming apparatus for detecting a content of a new metallic material according to claim 1, wherein: the shaking driving mechanism (10) comprises a transmission rotating wheel (101), the bottom end of the transmission rotating wheel (101) is fixedly connected with the processing shell (1), the outer surface of the transmission rotating wheel (101) is uniformly and fixedly connected with a shaking shifting rod (102), and the outer side of the shaking shifting rod (102) is in rolling connection with the right side surface of the forming die mechanism (9).
6. The melting and forming apparatus for detecting a content of a new metallic material according to claim 5, wherein: the position, close to the transmission rotating wheel (101), of the bottom end in the machining shell (1) is fixedly connected with a second motor (103), and the output end of the second motor (103) is fixedly connected with a second driving rotating wheel (104).
7. The melting and forming apparatus for detecting a content of a new metallic material according to claim 6, wherein: the axle center of the transmission rotating wheel (101) is fixedly connected with a second driven rotating wheel (105), and the second driven rotating wheel (105) is in transmission connection with a second driving rotating wheel (104) through a second belt (106).
8. The melting and forming apparatus for detecting a content of a new metallic material according to claim 1, wherein: the processing device is characterized in that a first motor (14) is fixedly connected to the top end inside the processing shell (1), and a first driving rotating wheel (15) is fixedly connected to a driving rotating shaft of the first motor (14).
9. The melting and forming apparatus for detecting a content of a new metallic material according to claim 1, wherein: the right-hand member axle center department fixedly connected with of transmission threaded rod (5) first driven runner (16), first driven runner (16) are connected with first initiative runner (15) transmission through first belt (17).
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| US5819837A (en) * | 1996-03-01 | 1998-10-13 | Ald Vacuum Technologies Gmbh | Process and apparatus for melting and casting of metals in a mold |
| CN202377502U (en) * | 2011-10-26 | 2012-08-15 | 中国石油化工股份有限公司 | Amorphous alloy material strap spraying forming device |
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Effective date of registration: 20210408 Address after: 213000 2188 Longcheng Road, Zhong Lou District, Changzhou, Jiangsu Patentee after: Changzhou Yuxiangyuan Aviation Technology Co.,Ltd. Address before: No.48, customs Street, Nangang District, Harbin City, Heilongjiang Province Patentee before: Zhang Ruihua |