CN109611335B - Emulsification prevention system - Google Patents

Emulsification prevention system Download PDF

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Publication number
CN109611335B
CN109611335B CN201910118867.XA CN201910118867A CN109611335B CN 109611335 B CN109611335 B CN 109611335B CN 201910118867 A CN201910118867 A CN 201910118867A CN 109611335 B CN109611335 B CN 109611335B
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Prior art keywords
oil
air
temperature
air outlet
electromagnetic valve
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CN201910118867.XA
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CN109611335A (en
Inventor
莫基旺
岑鑫良
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Guangzhou Guangwo Compressor Co ltd
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Guangzhou Guangwo Compressor Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/02Lubrication; Lubricant separation
    • F04C29/026Lubricant separation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/04Heating; Cooling; Heat insulation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Compressor (AREA)

Abstract

The invention discloses an anti-emulsifying system. Comprising the following steps: the device comprises an air compression host, an oil-gas separation device, a cooler, a constant-temperature electromagnetic valve and a controller; the air-fuel separation device is communicated with the air compression host, the cooler is respectively connected with the air-fuel separation device and the air compression host, the constant-temperature electromagnetic valve is arranged on the air outlet pipeline, the controller is connected with the constant-temperature electromagnetic valve and used for controlling the opening and closing of the constant-temperature electromagnetic valve, so that when the compressed air in the air outlet pipeline is higher than the pressure dew point temperature, the constant-temperature electromagnetic valve is controlled to be closed, and the compressed air is discharged; and when the compressed air in the air outlet pipeline is lower than the pressure dew point temperature, controlling the constant-temperature electromagnetic valve to be opened. The invention keeps the system temperature above the pressure dew point temperature, and effectively prevents the emulsification phenomenon of the air compressor.

Description

Emulsification prevention system
Technical Field
The invention relates to the technical field of air compressors, in particular to an anti-emulsifying system.
Background
The vortex air compressor is widely applied to occasions where compressed air is needed in industries such as industry, agriculture, transportation and the like by virtue of the advantages of high efficiency, low noise, small volume, energy conservation, environment protection and the like. The vortex plate of the main running part of the vortex air compressor is only meshed, and no abrasion is generated, so that the service life of the vortex air compressor is longer than that of a piston type screw compressor, and the vortex air compressor is an ideal power source of pneumatic machinery. In a scroll air compressor, a main moving member scroll is divided into a scroll (i.e., a movable disc) and a fixed scroll (i.e., a fixed disc), and scroll plates are arranged in the movable scroll and the fixed scroll, and in general, the movable scroll and the fixed scroll are combined with each other to form a compression chamber, and when the movable scroll is driven by a crankshaft to translate along a certain circumferential track, the movable scroll moves relative to the fixed scroll, namely, the compression chamber formed by the movable scroll and the fixed scroll moves and changes the volume of the compression chamber, so that the process of sucking, compressing and discharging compressed air is performed. After the air is compressed by the air compressor, high-pressure compressed gas is formed, the air pressure in the air compressor is increased, and the corresponding dew point temperature is also increased. Therefore, the air compressor needs to raise the system temperature to evaporate water, prevent liquid water production, and further prevent the air compressor lubricating oil from emulsifying.
In the prior art, a plurality of means are adopted to prevent the lubricating oil of the air compressor from emulsifying, for example, a heating belt is additionally arranged on the outer surface of the oil-gas separation barrel, but the heating belt has low general power and long heating time, and a large amount of heat loss is caused by surface heating and re-transmission, so that the oil temperature in the system is difficult to heat to be above the dew point; or the heater is additionally arranged in the oil-gas separation barrel, but the heater is additionally arranged in the oil-gas separation barrel, the isolation and fire prevention of the heater and oil are difficult problems, and the local high temperature of the heater can also cause the local oil temperature to be too high so as to deteriorate; or the main motor and other external heat dissipation heat are led to preserve heat for the host, but the temperature cannot be accurately controlled, and the host can be high due to too high temperature. And if the host is down, the temperature of the host cannot be guaranteed. Therefore, the prior art emulsification preventing effect is limited.
Disclosure of Invention
The invention aims to provide an anti-emulsifying system which can keep the temperature of the system above the pressure dew point temperature and effectively prevent the air compressor from emulsifying.
In order to achieve the above object, the present invention provides the following solutions:
An anti-emulsification system comprising:
the air compression host is used for compressing air and discharging an oil-gas mixture;
The oil-gas separation device is communicated with the air compression host and is used for separating the oil-gas mixture to obtain compressed air and lubricating oil, and the compressed air is discharged through an air outlet pipeline;
The cooler is respectively connected with the oil-gas separation device and the air compression host machine and is used for cooling the lubricating oil and enabling the lubricating oil to flow back to the air compression host machine;
the constant-temperature electromagnetic valve is arranged on the air outlet pipeline;
The controller is connected with the constant-temperature electromagnetic valve and used for controlling the opening and closing of the constant-temperature electromagnetic valve, so that when the temperature of the compressed air in the air outlet pipeline is higher than the pressure dew point temperature, the constant-temperature electromagnetic valve is controlled to be closed, and the compressed air is discharged; and when the temperature of the compressed air in the air outlet pipeline is lower than the pressure dew point temperature, controlling the constant-temperature electromagnetic valve to be opened, and discharging the interference pressure.
Optionally, the oil-gas separation device includes:
The air inlet port of the oil-gas separation barrel is communicated with the air outlet port of the air compression host, and the oil outlet port of the oil-gas separation barrel is communicated with the oil inlet port of the cooler;
The air inlet interface of the oil mist fine separator is communicated with the air outlet interface of the oil-gas separation barrel; the air outlet interface of the oil mist fine separator is communicated with the air outlet pipeline, and the oil outlet interface of the oil mist fine separator is communicated with the fine separation oil return joint of the air compression host.
Optionally, the anti-emulsifying system further comprises:
the safety valve is arranged at the end part of the oil-gas separation barrel and used for detecting the air pressure in the oil-gas separation barrel.
Optionally, the anti-emulsifying system further comprises:
the minimum pressure valve is arranged on the air outlet pipeline and is communicated with the air outlet interface of the oil mist fine separator.
Optionally, the anti-emulsifying system further comprises:
The emptying electromagnetic valve is connected with the controller, is arranged on the air outlet pipeline, is communicated with the air outlet interface of the oil mist fine separator and is used for being opened or closed under the control of the controller so as to release the air pressure in the air outlet pipeline.
Optionally, the anti-emulsifying system further comprises:
and the pressure sensor is arranged on the air outlet pipeline in front of the constant-temperature electromagnetic valve and is used for detecting the air pressure in the air outlet pipeline.
Optionally, the anti-emulsifying system further comprises:
and the oil filter is respectively communicated with the oil outlet port of the cooler and the oil supply joint of the air compression host and is used for filtering impurities in lubricating oil.
According to the specific embodiment provided by the invention, the invention discloses the following technical effects: according to the anti-emulsifying system provided by the invention, the air is compressed by the air compression host and the oil-gas mixture is discharged into the oil-gas separation device, so that the compressed gas and lubricating oil are separated, the lubricating oil is cooled by the cooler and flows back to the air compression host, and the compressed air is discharged through the air outlet pipeline. The constant-temperature electromagnetic valve is arranged on the air outlet pipeline, and the controller controls the opening and closing of the constant-temperature electromagnetic valve, so that when the temperature of the compressed air in the air outlet pipeline is higher than the pressure dew point temperature, the constant-temperature electromagnetic valve is controlled to be closed, and the compressed air is discharged; when the temperature of the compressed air in the air outlet pipeline is lower than the pressure dew point temperature, the constant-temperature electromagnetic valve is controlled to be opened, and the interference pressure is discharged. The invention can keep the system temperature above the pressure dew point temperature without a heating device, effectively prevents the emulsification phenomenon of the air compressor, and improves the reliability of the air compressor.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an anti-emulsifying system according to an embodiment of the present invention.
Reference numerals:
1. an air compression host; 2. a fine separation oil return joint of the air compression main machine; 3. an oil supply joint of the air compression main machine; 4. an air outlet interface of the air compression host; 5. an oil-gas separation barrel; 6. an air inlet interface of the oil-gas separation barrel; 7. an air inlet interface of the oil-gas separation barrel; 8. an air outlet interface of the oil-gas separation barrel; 9. an air inlet interface of the oil mist fine separator; 10 oil mist separator; 11. an air outlet interface of the oil mist fine separator; 12. an oil outlet port of the oil mist fine separator; 13. a minimum pressure valve inlet port; 14 minimum pressure valve; 15. a minimum pressure valve outlet port; 16. a pressure sensor; 17. venting the electromagnetic valve; 18. a constant temperature solenoid valve; 19. an air outlet pipe; 20. a safety valve; 21. an oil inlet port of the cooler; 22. a cooler; 23. an oil outlet port of the cooler; 24. an oil filter; 25. an air inlet port of the oil filter; 26. an outlet port of the oil filter.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
The invention aims to provide an anti-emulsifying system which can keep the temperature of the system above the pressure dew point temperature and effectively prevent the air compressor from emulsifying.
In order that the above-recited objects, features and advantages of the present invention will become more readily apparent, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
Fig. 1 is a schematic structural diagram of an anti-emulsifying system according to an embodiment of the present invention, and as shown in fig. 1, the anti-emulsifying system provided by the present invention includes an air compression host 1, an oil-gas separation device, a cooler 22, a thermostatic solenoid valve 18, and a controller;
The air compression host 1 is provided with a refined oil return joint 2 of the air compression host, an oil supply joint 3 of the air compression host and an air outlet joint 4 of the air compression host, and the air compression host 1 compresses air and discharges an oil-gas mixture through the air outlet joint of the air compression host.
The oil-gas separation device comprises an oil-gas separation barrel 5 and an oil mist fine separator 10, and the oil-gas separation barrel 5 and the oil mist fine separator 10 are used for carrying out primary separation and secondary separation of an oil-gas mixture respectively;
the oil-gas separation barrel 5 is provided with an air inlet port 6 of the oil-gas separation barrel, an air inlet port 7 of the oil-gas separation barrel and an air outlet port 8 of the oil-gas separation barrel; the air inlet interface 6 of the oil-gas separation barrel is communicated with the air outlet interface 4 of the air compression host;
The oil mist fine separator 10 is provided with an air inlet port 9 of the oil mist fine separator, an air outlet port 11 of the oil mist fine separator and an oil outlet port 12 of the oil mist fine separator, and the air inlet port 9 of the oil mist fine separator is communicated with the air outlet port 8 of the oil-gas separation barrel; the outlet port 11 of the oil mist fine separator is communicated with the outlet pipeline 19, and the outlet port 12 of the oil mist fine separator is communicated with the fine separation return oil joint 2 of the air compression main machine.
The cooler 22 is provided with a cooler oil inlet 21 and a cooler oil outlet 23, the cooler oil inlet 21 is communicated with the oil outlet port 7 of the oil-gas separation barrel, and the lubricating oil flowing out of the oil outlet port of the oil-gas separation barrel is cooled.
The constant-temperature electromagnetic valve 18 is arranged on the air outlet pipeline 19 and is controlled to be opened and closed by the controller, so that when the temperature of the compressed air in the air outlet pipeline 19 is higher than the pressure dew point temperature, the constant-temperature electromagnetic valve 18 is controlled to be opened, and the compressed air is discharged; when the temperature of the compressed air in the air outlet pipe 19 is lower than the pressure dew point temperature, the thermostatic solenoid valve 18 is controlled to close.
Specifically, the controller sets the thermostatic solenoid valve 18 to open and close in accordance with the pressure dew point temperature. When the temperature of the compressed air in the air outlet pipeline 19 is lower than the pressure dew point temperature, the constant temperature solenoid valve 18 is in an open state, the controller controls the air compression host 1 to keep running and loading state all the time, and the load heat generated by the air compression host 1 enables the temperature of the system to rise rapidly and stably. Further, the temperature of the compressed air in the air outlet pipe 19 also tends to rise, and when the temperature of the compressed air in the air outlet pipe 19 reaches the pressure dew point temperature, the controller controls the constant temperature solenoid valve 18 to close and the system is unloaded and stopped by a certain time delay.
Further, if the pressure in the air outlet pipe 19 reaches the set pressure, the temperature of the compressed air in the air outlet pipe 19 still does not reach the pressure dew point temperature, the air compression host 1 continues to compress the air, the temperature in the system is raised to the pressure dew point temperature by using the load heat generated by the air compression host 1, and the pressure of the generated interference is released out of the system through the constant temperature electromagnetic valve 18.
The emulsifying system provided by the invention further comprises a safety valve 20, wherein the safety valve 20 is arranged at the end part of the oil-gas separation barrel 5 and is used for detecting the air pressure in the oil-gas separation barrel 5, and when the pressure in the oil-gas separation barrel 5 is higher than the set pressure value of the safety valve 20, the valve of the safety valve 20 is flushed by the compressed air in the oil-gas separation barrel 5, and the compressed air is discharged; when the pressure in the oil and gas separation tank 5 is lower than the set pressure value of the safety valve 20, the valve of the safety valve 20 is in a closed state.
The emulsifying system provided by the invention further comprises a minimum pressure valve 14, wherein the minimum pressure valve 14 is provided with a minimum pressure valve air inlet interface 13 and a minimum pressure valve air outlet interface 15; the minimum pressure valve 14 is arranged on the outlet pipe 19, and the minimum pressure valve inlet port 13 communicates with the outlet port 11 of the oil mist refiner.
The minimum pressure valve 14 plays a role in buffering, and when the air compression host 1 starts loading, the large pressure generated by the air compression host exceeds the set value of the minimum pressure valve 14, the valve of the minimum pressure valve 14 is flushed by compressed air, the interference pressure is discharged, and the excessive pressure is prevented from being fully applied to the oil mist fine separator 10; when the air compressor main unit 1 is in an idle or start state, a certain pressure is required to maintain the circulation of the lubricating oil, and the minimum pressure valve 14 prevents the leakage of the system pressure, thereby ensuring the circulation of the lubricating oil.
Further, the minimum pressure valve 14 is a one-way valve, and prevents the compressed air from flowing back to the air compression host 1 when the air compression host 1 is in an unloading operation.
The emulsifying system provided by the invention further comprises an emptying electromagnetic valve 17, wherein the emptying electromagnetic valve 17 is arranged on the air outlet pipeline 19, is communicated with the air outlet interface 11 of the oil mist fine separator, is opened or closed under the control of the controller, and releases the air pressure in the air outlet pipeline.
The emulsifying system provided by the invention further comprises a pressure sensor 16 which is arranged on an air outlet pipeline 19 in front of the constant temperature electromagnetic valve 18 and is used for detecting the air pressure in the air outlet pipeline 19.
The emulsifying system provided by the present invention further includes an oil filter 24; the oil filter 24 is provided with an air inlet port 25 of the oil filter and an air outlet port 26 of the oil filter, wherein the air inlet port 25 of the oil filter is communicated with the oil outlet port 23 of the cooler, the air outlet port 26 of the oil filter is communicated with the oil supply joint 3 of the air compression main machine, and the oil filter 24 filters impurities in lubricating oil.
The anti-emulsifying system provided by the invention fully separates the lubricating oil from the compressed air, maintains the temperature of the whole system above the pressure dew point temperature, further separates the moisture in the lubricating oil and the compressed air, effectively prevents the emulsification phenomenon of the air compressor, and improves the reliability of the air compressor.
The principles and embodiments of the present invention have been described herein with reference to specific examples, the description of which is intended only to assist in understanding the methods of the present invention and the core ideas thereof; also, it is within the scope of the present invention to be modified by those of ordinary skill in the art in light of the present teachings. In view of the foregoing, this description should not be construed as limiting the invention.

Claims (5)

1. A system for preventing emulsification, the system comprising:
the air compression host is used for compressing air and discharging an oil-gas mixture;
The oil-gas separation device is communicated with the air compression host and is used for separating the oil-gas mixture to obtain compressed air and lubricating oil, and the compressed air is discharged through an air outlet pipeline;
The cooler is respectively connected with the oil-gas separation device and the air compression host machine and is used for cooling the lubricating oil and enabling the lubricating oil to flow back to the air compression host machine;
the constant-temperature electromagnetic valve is arranged on the air outlet pipeline;
the controller is connected with the constant-temperature electromagnetic valve and used for controlling the opening and closing of the constant-temperature electromagnetic valve; the controller sets the opening and closing of the constant-temperature electromagnetic valve according to the pressure dew point temperature; when the temperature of the compressed air in the air outlet pipeline is lower than the pressure dew point temperature, the constant-temperature electromagnetic valve is in an open state, the controller controls the air compression host to keep running and loading state all the time, and the load heat generated by the air compression host enables the temperature of the system to rise rapidly and stably; the temperature of the compressed air in the air outlet pipeline also rises, when the temperature of the compressed air in the air outlet pipeline reaches the pressure dew point temperature, the temperature is delayed for a certain time, the controller controls the constant-temperature electromagnetic valve to be closed, and the system is unloaded and stopped;
The oil-gas separation device comprises:
The air inlet port of the oil-gas separation barrel is communicated with the air outlet port of the air compression host, and the oil outlet port of the oil-gas separation barrel is communicated with the oil inlet port of the cooler;
the air inlet interface of the oil mist fine separator is communicated with the air outlet interface of the oil-gas separation barrel; the air outlet interface of the oil mist fine separator is communicated with the air outlet pipeline, and the oil outlet interface of the oil mist fine separator is communicated with the fine separation oil return joint of the air compression host;
and the pressure sensor is arranged on the air outlet pipeline in front of the constant-temperature electromagnetic valve and is used for detecting the air pressure in the air outlet pipeline.
2. The anti-emulsification system of claim 1, further comprising:
the safety valve is arranged at the end part of the oil-gas separation barrel and used for detecting the air pressure in the oil-gas separation barrel.
3. The anti-emulsification system of claim 1, further comprising:
the minimum pressure valve is arranged on the air outlet pipeline and is communicated with the air outlet interface of the oil mist fine separator.
4. The anti-emulsification system of claim 1, further comprising:
The emptying electromagnetic valve is connected with the controller, is arranged on the air outlet pipeline, is communicated with the air outlet interface of the oil mist fine separator and is used for being opened or closed under the control of the controller so as to release the air pressure in the air outlet pipeline.
5. The anti-emulsification system of any one of claims 1-4, further comprising:
and the oil filter is respectively communicated with the oil outlet port of the cooler and the oil supply joint of the air compression host and is used for filtering impurities in lubricating oil.
CN201910118867.XA 2019-02-18 2019-02-18 Emulsification prevention system Active CN109611335B (en)

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CN114962216A (en) * 2022-03-30 2022-08-30 宁波鲍斯能源装备股份有限公司 Medium-voltage machine capable of automatically controlling exhaust temperature and control method thereof

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