A kind of waste recovery process that noble metal extraction process generates
Technical field
The present invention relates to the circular regeneration fields of resource, especially from noble metal extraction process generate waste recovery copper,
The technology of the metals such as selenium, nickel, gold, silver.
Background technique
Metal smelt industry can generate a large amount of waste abatements, and it is valuable that these solid wastes all contain copper, selenium, nickel, gold, silver etc.
Element, they are widely used in every field, and can they efficiently comprehensive reutilization can be again to drive non-ferrous metal industry
The utilization in production-goods source has great importance, and China's metallurgical industry is seriously limited by the side such as resource, the energy and ecological environment
The restriction in face alleviates resource, the pressure of the energy and environment, carries out the circulation of resource for the sustainable development for guaranteeing national economy
Utilize the inevitable choice for being China's metallurgical industry development.
Traditional handicraft be by after waste sulfating roasting through ball milling, then hot water leaching, leachate, that is, copper-bath, one
As cupric in 45g/L, then through iron replacement output copper sponge, displaced liquid removes venting triple effect steaming after iron, neutralizations, heavy nickel
Hair;Full technique output object is copper sponge, returns to copper metallurgy industry, and the copper in copper sponge contains a large amount of impurities, and utilizability adds
Work performance is not high, and the meeting a large amount of waste residues of output during this, and the heavy metal element contained in waste residue, which is arbitrarily stacked, can generate perhaps
Multi-environment problem also brings huge environmental risk.
To solve the above problems, the present invention has developed a kind of waste recovery process that noble metal extraction process generates, especially
It is the technology of the metals such as waste recovery copper, selenium, the nickel generated from noble metal extraction process, by waste material in sulfating roasting
In be added to sodium sulphate, enhance reaction process, be changed into the complex state of the valuable metal in waste material more fully solvable
The state of property sulfate, high efficiente callback selenium;Copper extractant, surfactant and power-assisted surfactant etc. is recycled rationally to make
Copper-bath is enriched by extraction, back extraction with by copper-bath;Examination is reduced using polyhedron baton round, glass fiber cotton simultaneously
The volatilization of agent alleviates pollution and murder by poisoning of the chemical reagent to ambient enviroment and personnel, improves the rate of recovery of each metal, product
Added value increases.
Summary of the invention
The purpose of the present invention is to provide the waste recovery process that a kind of noble metal extraction process generates.The present invention include with
Lower step:
(1) grind: the waste for being generated noble metal extraction process with ball milling is levigate, 200 mesh of fineness requirement~400 mesh;
(2) more metal sulfateizations roasting: by after ball milling material and 93% concentrated sulfuric acid be in mass ratio 1:0.8~1 ratio progress
Mixing adds moderate amount of sulfuric acid sodium, and sodium sulphate additive amount is the 3~6% of dry mine weight, puts into pulp kettle and is stirred, and heats
Most of metal and metallic compound to 220~300 DEG C or so, using electric heating as heat source, in pulp kettle, in waste material
It is reacted with sulfuric acid, reaction generates sulfate, and it is more thorough that selenium is converted into selenium dioxide volatilization separation, while reducing coal-fired or day
The discharge of right tail-gas, reduces carbon emission, energy conservation and environmental protection, and sodium sulphate can play the role of delivering the concentrated sulfuric acid, when low temperature, sodium sulphate
The extra concentrated sulfuric acid is absorbed, reaction generates NaHSO4, NaHSO when high-temperature roasting4It decomposes again, provides sulphation for sulphation process
Agent, thus reaction process is enhanced significantly, keep metal sulfateization more abundant.Moreover, sodium sulphate does not consume during the reaction,
It can recycle and be used for multiple times;
(3) it is crude to steam selenium: by step (2) treated, material is fitted into motoring kiln, is put into rotary kiln and is carried out steaming selenium,
Rotary kiln baking is heated to keeping the temperature 2h at 300~400 DEG C with 60 DEG C/h heating rate, then proceedes to add with 45 DEG C/h heating rate
Heat keeps the temperature 1h to 580 DEG C~620 DEG C, and selenium is sublimated into baking flue gas in the form of selenium dioxide, and baking flue gas is passed through dress
Have in the bubbler of water, selenium dioxide is reacted with water generates selenous acid, absorbs by two-stage bubbler, selenium dioxide all turns
Selenous acid is turned to, then the selenous acid solution in bubble absorption device is discharged, puts into sodium sulfite, reaction time 2h, the Central Asia
The mass ratio of sodium sulphate and selenous acid be 1.2:1, reaction filtering selenium;
(4) Selectively leaching: by the solid material by step (3) processing in hot lower addition leaching tanks, it is pumped into rinse water
And diluted acid, solid-to-liquid ratio are 1:1~3, by mechanical stirring 2h, are pumped into filter press and carry out solid-liquor separation, 3~5 rinsings, filters pressings
Copper leached solution is obtained, resulting filter residue is focused on;
(5) it extracts, be stripped: being in mass ratio that 4~6:1 is uniformly mixed to obtain extract liquor by mixed liquor A and mixed liquid B;Wherein, it mixes
Liquid A is that the copper extractant and sulfonated kerosene after saponification are that 1:6~8 is mixed in mass ratio, the copper extractant select P204 and
M5640 is that 1:0.8~1.2 is mixed in mass ratio, and the NaOH of copper extractant equivalent is saponified;Wherein mixed liquid B right and wrong from
Sub- surfactant and power-assisted surfactant are that 1:1~3 is mixed in mass ratio, and the nonionic surfactant selects Qula
Logical X-100, power-assisted surfactant select n-butanol;
With the copper in extract liquor extraction copper leached solution, copper leached solution and extract liquor ratio are 1~3:1, and polyhedron baton round covering liquid is added
5~10min is stirred by 150r/min in body surface face, and the multitple extraction at 45~55 DEG C of temperature is then allowed to stand layering, through excessive
Grade oil-liquid separator, obtains copper load organic phases and raffinate;Copper load organic phases are collected, prepare 8%~15% it is dilute
Glass fiber cotton Covering Liguid surface, segmentation is added in the anionic surfactant mixed liquor of sulfuric acid and 0.007~0.011mol/L
It is repeatedly stripped to obtain copper-bath, copper-bath returns potroom and recycles copper using electrodeposition, can after extraction agent solution is purified
It repeatedly uses, wherein anionic surfactant selects lauryl sodium sulfate;
(6) nickel recycles: raffinate directly heats evaporation, and being concentrated by evaporation when solution terminal acidity reaches 1000g/L terminates, and nickel sulfate is brilliant
Kind is in material Temperature fall to not higher than 50 DEG C additions, and when nickel ion concentration drops to 8g/L or less in solution, crystallization terminates, sulphur
Sour nickel packs sale of weighing after centrifuge is dehydrated, and about 50% sulfuric acid is contained in centrifugate, can be used for electroplating sludge acidleach rank
Section, remaining nickel can also be handled at this stage, and acid is recycled;
(7) what step (4) obtained divides copper ashes to enter chlorination parting, point silver-colored process.
The beneficial effects of the present invention are: the present invention grinds the waste generated in noble metal extraction process, sulfating roasting,
The complex state of the valuable metal in waste material is set to be changed into the state of soluble sulphate, using motoring kiln instead of tradition
Roaster carry out steaming selenium, selenium recovery improves, and passes through the reasonable fortune of copper extractant, surfactant, power-assisted surfactant
With extraction, back extraction copper-bath realize efficiently concentrating and the recycling of copper, be then evaporated raffinate and crystalline substance is added
Kind obtains nickel sulfate;Output divides copper ashes to enter the silver-colored process of chlorination parting point;
Sodium sulphate can play the role of delivering the concentrated sulfuric acid, and when low temperature, sodium sulphate absorbs the extra concentrated sulfuric acid, and reaction generates
NaHSO4, NaHSO when high-temperature roasting4It decomposes again, provides sulfating agent for sulphation process, thus enhance and reacted significantly
Journey keeps metal sulfateization more abundant.Moreover, sodium sulphate does not consume during the reaction, it can recycle and be used for multiple times;
Using the use of polyhedron baton round and glass fiber cotton in process, extraction, the reaction contact in anti-extraction process are increased
Area reduces the reaction time, and effectively reduces the volatilization of organic solvent, not only reduces production cost, but also alleviating
Learn pollution and murder by poisoning of the reagent to ambient enviroment and personnel.
The present invention can various metals in synthetical recovery waste material, improve returning for the non-ferrous metals such as copper, selenium, nickel, gold, silver
Yield, added value of product increase;Technical process is shortened, smelting cost is greatly reduced, it is easy to operate, it is easy to serialization behaviour
Make;Reduce the pollution to ambient enviroment, the cycling utilization of wastewater of entire technique has reached zero-emission.
Specific embodiment
Treatment research is carried out with the waste generated in our factory noble metal abstraction process.
Embodiment 1
(1) grind: the waste for being generated noble metal extraction process with ball milling is levigate, 200 mesh of fineness requirement;
(2) more metal sulfateizations roasting: by after ball milling material and 93% concentrated sulfuric acid be in mass ratio that the ratio of 1:0.9 is mixed
It closes, adds moderate amount of sulfuric acid sodium, sodium sulphate additive amount is the 5% of dry mine restatement, puts into pulp kettle and is stirred, and is heated to
260 DEG C or so, most of metal and metallic compound and sulfuric acid using electric heating as heat source, in pulp kettle, in waste material
It is reacted, reaction generates sulfate, and it is more thorough that selenium is converted into selenium dioxide volatilization separation;
(3) it is crude to steam selenium: will by step (2) treated material is fitted into motoring kiln, be put into rotary kiln and steamed
Selenium, rotary kiln baking are heated to keeping the temperature 2h at 300~400 DEG C with 60 DEG C/h heating rate, then proceed to the speed that heats up with 45 DEG C/h
Rate is heated to 580 DEG C~620 DEG C, keeps the temperature 1h, and selenium is sublimated into baking flue gas in the form of selenium dioxide, baking flue gas is led to
Enter in the bubbler equipped with water, selenium dioxide is reacted with water generates selenous acid, absorbs by two-stage bubbler, selenium dioxide is complete
Portion is converted into selenous acid, then the selenous acid solution in bubble absorption device is discharged, investment sodium sulfite, reaction time 2h,
The mass ratio of sulfite sodium and selenous acid be 1.2:1, reaction filtering selenium;
(4) Selectively leaching: by the solid material by step (3) processing in hot lower addition leaching tanks, it is pumped into rinse water
And diluted acid, solid-to-liquid ratio 1:2 are pumped into filter press and carry out solid-liquor separation, 4 rinsings, filters pressings are divided by mechanical stirring 2h
Copper liquid focuses on resulting filter residue;
(5) it extracts, be stripped: mixed liquor A and mixed liquid B are uniformly mixed in mass ratio for 5:1;Wherein, after mixed liquor A is saponification
Copper extractant and sulfonated kerosene be in mass ratio 1:7 mixing, the copper extractant selects the P204 and M5640 to be in mass ratio
1:1 mixing, the NaOH of copper extractant equivalent are saponified;Wherein mixed liquid B is nonionic surfactant and power-assisted surface
Activating agent is 1:2 mixing in mass ratio, and the nonionic surfactant selects triton x-100, the choosing of power-assisted surfactant
Use n-butanol;
With the copper in extract liquor extraction copper leached solution, copper leached solution and extract liquor ratio are 2:1, and polyhedron baton round covering liquid body surface is added
8min is stirred by 150r/min in face, and the multitple extraction under temperature 50 C is then allowed to stand layering, by multistage oil-liquid separator,
Obtain copper load organic phases and raffinate;Copper load organic phases are collected, 10% dilute sulfuric acid and 0.009mol/L are prepared
Anionic surfactant mixed liquor, is added glass fiber cotton Covering Liguid surface, and segmentation is repeatedly stripped to obtain copper-bath, sulfuric acid
Copper solution returns potroom and recycles copper using electrodeposition, can repeatedly use after extraction agent solution is purified, wherein anionic
Surfactant selects lauryl sodium sulfate;
(6) nickel recycles: raffinate directly heats evaporation, and being concentrated by evaporation when solution terminal acidity reaches 1000g/L terminates, and nickel sulfate is brilliant
Kind is in material Temperature fall to not higher than 50 DEG C additions, and when nickel ion concentration drops to 8g/L or less in solution, crystallization terminates, sulphur
Sour nickel packs sale of weighing after centrifuge is dehydrated, and about 50% sulfuric acid is contained in centrifugate, can be used for electroplating sludge acidleach rank
Section, remaining nickel can also be handled at this stage, and acid is recycled;
(7) what step (4) obtained divides copper ashes to enter chlorination parting, point silver-colored process.
Embodiment 2
(1) grind: the waste for being generated noble metal extraction process with ball milling is levigate, 200 mesh of fineness requirement;
(2) more metal sulfateizations roasting: by after ball milling material and 93% concentrated sulfuric acid be in mass ratio that the ratio of 1:0.8 is mixed
It closes, adds moderate amount of sulfuric acid sodium, sodium sulphate additive amount is the 6% of dry mine weight, puts into pulp kettle and is stirred, and is heated to 220
DEG C or so, using electric heating as heat source, in pulp kettle, most of metal and metallic compound and sulfuric acid in waste material are carried out
Reaction, reaction generate sulfate, and it is more thorough that selenium is converted into selenium dioxide volatilization separation;
(3) it is crude to steam selenium: will by step (2) treated material is fitted into motoring kiln, be put into rotary kiln and steamed
Selenium, rotary kiln baking are heated to keeping the temperature 2h at 300~400 DEG C with 60 DEG C/h heating rate, then proceed to the speed that heats up with 45 DEG C/h
Rate is heated to 580 DEG C~620 DEG C, keeps the temperature 1h, and selenium is sublimated into baking flue gas in the form of selenium dioxide, baking flue gas is led to
Enter in the bubbler equipped with water, selenium dioxide is reacted with water generates selenous acid, absorbs by two-stage bubbler, selenium dioxide is complete
Portion is converted into selenous acid, then the selenous acid solution in bubble absorption device is discharged, investment sodium sulfite, reaction time 2h,
The mass ratio of sulfite sodium and selenous acid be 1.2:1, reaction filtering selenium;
(4) Selectively leaching: by the solid material by step (3) processing in hot lower addition leaching tanks, it is pumped into rinse water
And diluted acid, solid-to-liquid ratio 1:1 are pumped into filter press and carry out solid-liquor separation, 3 rinsings, filters pressings are divided by mechanical stirring 2h
Copper liquid focuses on resulting filter residue;
(5) it extracts, be stripped: mixed liquor A and mixed liquid B are uniformly mixed in mass ratio for 6:1;Wherein, after mixed liquor A is saponification
Copper extractant and sulfonated kerosene be in mass ratio 1:6 mixing, the copper extractant selects the P204 and M5640 to be in mass ratio
1:0.8 mixing, the NaOH of copper extractant equivalent are saponified;Wherein mixed liquid B is nonionic surfactant and power-assisted table
Face activating agent is 1:3 mixing in mass ratio, and the nonionic surfactant selects triton x-100, power-assisted surfactant
Select n-butanol;
With the copper in extract liquor extraction copper leached solution, copper leached solution and extract liquor ratio are 3:1, and polyhedron baton round, which is added, makes its covering liquid
5min is stirred by 150r/min in body surface face, and the multitple extraction under temperature 45 C is then allowed to stand layering, by multistage oil liquid point
From device, copper load organic phases and raffinate are obtained;Copper load organic phases are collected, prepare 15% dilute sulfuric acid with
The anionic surfactant mixed liquor of 0.007mol/L, is added glass fiber cotton Covering Liguid surface, and segmentation is repeatedly stripped to obtain sulphur
Sour copper solution, copper-bath return potroom and recycle copper using electrodeposition, can repeatedly use after extraction agent solution is purified,
Wherein anionic surfactant selects lauryl sodium sulfate;
(6) nickel recycles: raffinate directly heats evaporation, and being concentrated by evaporation when solution terminal acidity reaches 1000g/L terminates, and nickel sulfate is brilliant
Kind is in material Temperature fall to not higher than 50 DEG C additions, and when nickel ion concentration drops to 8g/L or less in solution, crystallization terminates, sulphur
Sour nickel packs sale of weighing after centrifuge is dehydrated, and about 50% sulfuric acid is contained in centrifugate, can be used for electroplating sludge acidleach rank
Section, remaining nickel can also be handled at this stage, and acid is recycled;
(7) what step (4) obtained divides copper ashes to enter chlorination parting, point silver-colored process.
Embodiment 3
(1) grind: the waste for being generated noble metal extraction process with ball milling is levigate, 400 mesh of fineness requirement;
(2) more metal sulfateizations roasting: by after ball milling material and 93% concentrated sulfuric acid mix in the ratio in mass ratio for 1:1
It closes, adds moderate amount of sulfuric acid sodium, sodium sulphate additive amount is the 3% of dry mine weight, puts into pulp kettle and is stirred, and is heated to 300
DEG C or so, using electric heating as heat source, in pulp kettle, most of metal and metallic compound and sulfuric acid in waste material are carried out
Reaction, reaction generate sulfate, and it is more thorough that selenium is converted into selenium dioxide volatilization separation;
(3) it is crude to steam selenium: will by step (2) treated material is fitted into motoring kiln, be put into rotary kiln and steamed
Selenium, rotary kiln baking are heated to keeping the temperature 2h at 300~400 DEG C with 60 DEG C/h heating rate, then proceed to the speed that heats up with 45 DEG C/h
Rate is heated to 580 DEG C~620 DEG C, keeps the temperature 1h, and selenium is sublimated into baking flue gas in the form of selenium dioxide, baking flue gas is led to
Enter in the bubbler equipped with water, selenium dioxide is reacted with water generates selenous acid, absorbs by two-stage bubbler, selenium dioxide is whole
It is converted into selenous acid, then the selenous acid solution in bubble absorption device is discharged, investment sodium sulfite, reaction time 2h, wherein
The mass ratio of sodium sulfite and selenous acid be 1.2:1, reaction filtering selenium;
(4) Selectively leaching: by the solid material by step (3) processing in hot lower addition leaching tanks, it is pumped into rinse water
And diluted acid, solid-to-liquid ratio 1:3 are pumped into filter press and carry out solid-liquor separation, 5 rinsings, filters pressings are divided by mechanical stirring 2h
Copper liquid focuses on resulting filter residue;
(5) it extracts, be stripped: mixed liquor A and mixed liquid B are uniformly mixed in mass ratio for 4:1;Wherein, after mixed liquor A is saponification
Copper extractant and sulfonated kerosene be in mass ratio 1:8 mixing, the copper extractant selects the P204 and M5640 to be in mass ratio
1:1.2 mixing, the NaOH of copper extractant equivalent are saponified;Wherein mixed liquid B is nonionic surfactant and power-assisted table
Face activating agent is 1:1 mixing in mass ratio, and the nonionic surfactant selects triton x-100, power-assisted surfactant
Select n-butanol;
With the copper in extract liquor extraction copper leached solution, copper leached solution and extract liquor ratio are 1:1, and polyhedron baton round, which is added, makes its covering liquid
15min is stirred by 150r/min in body surface face, and the multitple extraction at 55 DEG C of temperature is then allowed to stand layering, by multistage oil liquid point
From device, copper load organic phases and raffinate are obtained;Copper load organic phases are collected, prepare 8% dilute sulfuric acid with
The anionic surfactant mixed liquor of 0.011mol/L, is added glass fiber cotton Covering Liguid surface, and segmentation is repeatedly stripped to obtain sulphur
Sour copper solution, copper-bath return potroom and recycle copper using electrodeposition, can repeatedly use after extraction agent solution is purified,
Wherein anionic surfactant selects lauryl sodium sulfate;
(6) nickel recycles: raffinate directly heats evaporation, and being concentrated by evaporation when solution terminal acidity reaches 1000g/L terminates, and nickel sulfate is brilliant
Kind is in material Temperature fall to not higher than 50 DEG C additions, and when nickel ion concentration drops to 8g/L or less in solution, crystallization terminates, sulphur
Sour nickel packs sale of weighing after centrifuge is dehydrated, and about 50% sulfuric acid is contained in centrifugate, can be used for electroplating sludge acidleach rank
Section, remaining nickel can also be handled at this stage, and acid is recycled;
(7) what step (4) obtained divides copper ashes to enter chlorination parting, point silver-colored process.
Embodiment 4
(2) more metal sulfateizations roasting: by after ball milling material and 93% concentrated sulfuric acid be in mass ratio that the ratio of 1:0.9 is mixed
It closes, puts into pulp kettle and be stirred, and be heated to 260 DEG C or so, using electric heating as heat source, in pulp kettle, waste material
In most of metal and metallic compound reacted with sulfuric acid, reaction generate sulfate, allow copper, nickel to be converted to soluble sulphur
Hydrochlorate is more thorough, selenium be converted into selenium dioxide volatilization separation it is more thorough, remaining step is same as Example 1.
Embodiment 5
(5) it extracts, be stripped: mixed liquor A and mixed liquid B are uniformly mixed in mass ratio for 5:1;Wherein, mixed liquor A is copper extraction
Agent and sulfonated kerosene are 1:7 mixing in mass ratio, and it is 1:1 mixing that the copper extractant selects P204 and M5640 in mass ratio;
Wherein mixed liquid B is nonionic surfactant and power-assisted surfactant is 1:2 mixing, the non-ionic surface in mass ratio
Activator selects triton x-100, and power-assisted surfactant selects n-butanol;
With the copper in extract liquor extraction copper leached solution, copper leached solution and extract liquor ratio are 2:1, and polyhedron baton round, which is added, makes its covering liquid
8min is stirred by 150r/min in body surface face, and the multitple extraction under temperature 50 C is then allowed to stand layering, by multistage oil liquid point
From device, copper load organic phases and raffinate are obtained;Copper load organic phases are collected, prepare 10% dilute sulfuric acid with
The anionic surfactant mixed liquor of 0.009mol/L, is added glass fiber cotton Covering Liguid surface, and segmentation is repeatedly stripped to obtain sulphur
Sour copper solution, copper-bath return potroom and recycle copper using electrodeposition, can repeatedly use after extraction agent solution is purified,
Wherein anionic surfactant selects lauryl sodium sulfate;Remaining step is same as Example 1.
Embodiment 6
Mixed liquor A and mixed liquid B are uniformly mixed in mass ratio for 5:1;Wherein, mixed liquor A be saponification after copper extractant and
Sulfonated kerosene is 1:7 mixing in mass ratio, and the copper extractant selects P204, the NaOH of copper extractant equivalent to carry out soap
Change;Wherein mixed liquid B is nonionic surfactant and power-assisted surfactant is 1:2 mixing, the nonionic in mass ratio
Surfactant selects triton x-100, and power-assisted surfactant selects n-butanol;
With the copper in extract liquor extraction copper leached solution, copper leached solution and extract liquor ratio are 2:1, and polyhedron baton round, which is added, makes its covering liquid
8min is stirred by 150r/min in body surface face, and the multitple extraction under temperature 50 C is then allowed to stand layering, by multistage oil liquid point
From device, copper load organic phases and raffinate are obtained;Copper load organic phases are collected, prepare 10% dilute sulfuric acid with
The anionic surfactant mixed liquor of 0.009mol/L, is added glass fiber cotton Covering Liguid surface, and segmentation is repeatedly stripped to obtain sulphur
Sour copper solution, copper-bath return potroom and recycle copper using electrodeposition, can repeatedly use after extraction agent solution is purified,
Wherein anionic surfactant selects lauryl sodium sulfate;Remaining step is same as Example 1.
Embodiment 7
Mixed liquor A and mixed liquid B are uniformly mixed in mass ratio for 5:1;Wherein, mixed liquor A be saponification after copper extractant and
Sulfonated kerosene is 1:7 mixing in mass ratio, and the copper extractant selects M5640, the NaOH of copper extractant equivalent to carry out soap
Change;Wherein mixed liquid B is nonionic surfactant and power-assisted surfactant is 1:2 mixing, the nonionic in mass ratio
Surfactant selects triton x-100, and power-assisted surfactant selects n-butanol;
With the copper in extract liquor extraction copper leached solution, copper leached solution and extract liquor ratio are 2:1, and polyhedron baton round, which is added, makes its covering liquid
8min is stirred by 150r/min in body surface face, and the multitple extraction under temperature 50 C is then allowed to stand layering, by multistage oil liquid point
From device, copper load organic phases and raffinate are obtained;Copper load organic phases are collected, prepare 10% dilute sulfuric acid with
The anionic surfactant mixed liquor of 0.009mol/L, is added glass fiber cotton Covering Liguid surface, and segmentation is repeatedly stripped to obtain sulphur
Sour copper solution, copper-bath return potroom and recycle copper using electrodeposition, can repeatedly use after extraction agent solution is purified,
Wherein anionic surfactant selects lauryl sodium sulfate;Remaining step is same as Example 1.
Embodiment 8
Copper extractant and sulfonated kerosene after saponification are 1:7 mixing in mass ratio, and the copper extractant selects P204 and M5640
It is mixed in mass ratio for 1:1, the NaOH of copper extractant equivalent is saponified, and with the copper in mixed liquor extraction copper leached solution, divides copper
Liquid and extract liquor ratio are 2:1, and polyhedron baton round, which is added, makes its Covering Liguid surface, 8min are stirred by 150r/min, in temperature
Multitple extraction at 50 DEG C of degree, is then allowed to stand layering, by multistage oil-liquid separator, obtains copper load organic phases and raffinate;It will
Copper load organic phases collect, and glass fiber cotton Covering Liguid surface is added in the dilute sulfuric acid for preparing 10%, and segmentation is repeatedly stripped to obtain sulfuric acid
Copper solution, copper-bath return potroom and recycle copper using electrodeposition, can repeatedly use after extraction agent solution is purified,
Remaining step is same as Example 1.
Embodiment 9
(6) nickel recycles: raffinate directly heats evaporation, and being concentrated by evaporation when solution terminal acidity reaches 1000g/L terminates, naturally cold
But, when nickel ion concentration drops to 8g/L or less in solution, crystallization terminates, and nickel sulfate is packed after centrifuge is dehydrated and weighed out
It sells, about 50% sulfuric acid is contained in centrifugate, can be used for electroplating sludge acid leaching stage, remaining nickel can also be located at this stage
Reason, acid are recycled, remaining step is same as Example 1.
Embodiment 10
(5) it extracts, be stripped: mixed liquor A and mixed liquid B are uniformly mixed in mass ratio for 5:1;Wherein, after mixed liquor A is saponification
Copper extractant and sulfonated kerosene be in mass ratio 1:7 mixing, the copper extractant selects the P204 and M5640 to be in mass ratio
1:1 mixing, the NaOH of copper extractant equivalent are saponified;Wherein mixed liquid B is nonionic surfactant and power-assisted surface
Activating agent is 1:2 mixing in mass ratio, and the nonionic surfactant selects triton x-100, the choosing of power-assisted surfactant
Use n-butanol;
With the copper in extract liquor extraction copper leached solution, copper leached solution and extract liquor ratio are 2:1,8min are stirred by 150r/min, in temperature
Multitple extraction at 50 DEG C of degree, is then allowed to stand layering, by multistage oil-liquid separator, obtains copper load organic phases and raffinate;It will
Copper load organic phases collect, and prepare 10% dilute sulfuric acid and the anionic surfactant mixed liquor of 0.009mol/L, point
Duan Duoci is stripped to obtain copper-bath, and copper-bath returns potroom and recycles copper using electrodeposition, after extraction agent solution is purified
It can repeatedly use, wherein anionic surfactant selects lauryl sodium sulfate, remaining step and 1 phase of embodiment
Together.
Measure selenium, the copper, nickel recovery of embodiment 1-10 preparation;Extract liquor disengaging time;Extractant consumption (processing 1t
Copper extractant consumed by waste material)
Embodiment |
Selenium recovery (%) |
Copper recovery (%) |
Nickel recovery (%) |
Extract liquor disengaging time (min) |
Extractant consumption (kg) |
1 |
98.9 |
98.3 |
95.7 |
10 |
18.6 |
2 |
98.8 |
97.9 |
95.3 |
12 |
18.6 |
3 |
98.7 |
98.0 |
95.4 |
11 |
18.6 |
4 |
97.5 |
96.8 |
94.7 |
12 |
18.6 |
5 |
98.7 |
97.1 |
95.0 |
15 |
18.6 |
6 |
98.6 |
96.5 |
94.5 |
14 |
18.6 |
7 |
98.7 |
96.8 |
94.4 |
13 |
18.6 |
8 |
98.7 |
95.5 |
94.1 |
20 |
18.6 |
9 |
98.7 |
97.9 |
94.8 |
12 |
18.6 |
10 |
98.6 |
97.6 |
95.0 |
15 |
20.4 |
Data can be seen that embodiment 1-3 using the invention patent technology in analytical table, and wherein embodiment 1 is optimal;Embodiment 4
Sulfating roasting does not add sodium sulphate, it is seen that the rate of recovery of metal substantially reduces;5 extractant of embodiment without saponification, copper
The rate of recovery is lower;P204 is applied alone in 6 copper extractant of embodiment, and M5640 is applied alone in 7 copper extractant of embodiment, and copper, nickel recovery are low
Effect is used in combination in copper extractant;Embodiment 8 does not use surfactant, power-assisted surfactant, and effect of extracting is less
Ideal and extraction, time-consuming for back extraction;Crystal seed is not added for the crystallization process of nickel sulfate in embodiment 9, and nickel sulfate crystalline rate is slow
And crystallization is few;Polyhedron baton round, glass fiber cotton is not added in embodiment 10, extractant consumption increased significantly;Therefore, it can obtain
Conclusion out, the present invention grind the waste generated in noble metal extraction process, and sulfating roasting makes the valuable metal in waste material
Complex state is changed into the state of soluble sulphate, carries out steaming selenium, selenium instead of traditional roaster using motoring kiln
The rate of recovery improve, by copper extractant, surfactant, power-assisted surfactant reasonable utilization, extraction, back extraction copper sulphate it is molten
Liquid realizes efficiently concentrating and the recycling of copper, is then evaporated raffinate and crystal seed is added and obtain nickel sulfate.