CN109608135A - A kind of high fluidity terrace mortar - Google Patents

A kind of high fluidity terrace mortar Download PDF

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Publication number
CN109608135A
CN109608135A CN201811650614.9A CN201811650614A CN109608135A CN 109608135 A CN109608135 A CN 109608135A CN 201811650614 A CN201811650614 A CN 201811650614A CN 109608135 A CN109608135 A CN 109608135A
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CN
China
Prior art keywords
high fluidity
machine
mortar
made sand
terrace mortar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811650614.9A
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Chinese (zh)
Inventor
孙辉
顾立成
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Hangzhou Polytron Technologies Inc Matthew Moody
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Hangzhou Polytron Technologies Inc Matthew Moody
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Application filed by Hangzhou Polytron Technologies Inc Matthew Moody filed Critical Hangzhou Polytron Technologies Inc Matthew Moody
Priority to CN201811650614.9A priority Critical patent/CN109608135A/en
Publication of CN109608135A publication Critical patent/CN109608135A/en
Pending legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/60Flooring materials
    • C04B2111/62Self-levelling compositions
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

A kind of high fluidity terrace mortar, the quality composition of constituent is as follows, cement: 16-18%, mountain flour: the Machine-made Sand of 0-10%, 0-1.2mm: the Machine-made Sand of 55%, 1.2-2.4mm: 5-15%, the Machine-made Sand of 2.4-4.75mm: 18%-28%, cellulose ether: 0.015-0.03%, thixotropic lubricant: 0.02%, water-reducing agent: 0.1%.The present invention provides it is a kind of have good workability, the terrace mortar that fluidity is high.

Description

A kind of high fluidity terrace mortar
Technical field
The invention belongs to dry-mixed mortar fields, and in particular to a kind of terrace mortar for the high fluidity that machine spray uses.
Background technique
Dry-mixed mortar refers to will select standby fine work aggregate, quantitative cementitious material (such as cement) and various high-performance as required The pulverulent mixture that trace mineral supplement mixes according to a certain percentage, and in bulk in the form of dry mash or packaging finished sand Slurry.In use, need to only water be added to mix and stir, and quality assurance.
Existing dry-mixed plastering mortar is mostly using river sand as raw material, and dosage accounting of the sand in mortar raw material reaches 70 or so percent, because the uncontrollability of river sand is resulted in without gradation concept in the mortar for used river sand, gradation is out of stock Phenomenon is universal.In mortar stable gradation be guarantee mortar quality one of basic condition, however river sand gradation can not conduct The uncontrollable phenomenon of mortar gradation has been caused to directly affect the basic quality of mortar.It is added in dry-mixed plastering mortar simultaneously compound Type additive can not adapt to diverse operating condition without specific product specific aim, to each side such as weather, walling, construction methods The variation in face can not be accomplished timely and effectively to adjust, and influence construction quality.
The composition proportion of existing dry-mixed terrace mortar is all to compound to complete by laboratory, often after industrialized production, The related data of laboratory testing is not achieved completely, while its application property is excessively poor.Worker is when construction in order to when improving use The fluidity of application property and mortar usually will not add water according to the requirement of product manufacturer, so as to cause after the completion of construction Facing sand slurry loss of strength is big, and construction quality not can guarantee.On the other hand, conventional terrace mortar is to be not used to mechanically spraying to make With application property is poor, pneumatic transportation is difficult.
Summary of the invention
The technical problems to be solved by the present invention are: provide it is a kind of have good workability, the terrace mortar that fluidity is high.
The quality of a kind of high fluidity terrace mortar, constituent forms as follows, cement: 16-18%, mountain flour: 0-10%, 0- The Machine-made Sand of 1.2mm: the Machine-made Sand of 55%, 1.2-2.4mm: the Machine-made Sand of 5-15%, 2.4-4.75mm: 18%-28%, it is fine Plain ether: 0.015-0.03% is tieed up, thixotropic lubricant: 0.02%, water-reducing agent: 0.1%.
Further, the Machine-made Sand particle fraction, sieve pore partial size are respectively 4.75mm:0,2.4mm:(18 ± 2) %, 1.2mm:(15 ± 2) %, 0.6mm:(12 ± 2) %, 0.3mm:(10 ± 2) %, 0.15mm:(8 ± 2) %, 0.075mm:7% ± 2%, sieve bottom (30 ± 3) %.
Further, the cement is 42.5 intensity ordinary portland cements.
Further, the cellulose ether dosage is adjusted according to temperature difference, use environment temperature 5-10 DEG C it Between, the cellulose ether dosage is the 0.015%-0.02% of total amount, when use environment temperature is more than or equal to 30 DEG C, the fiber Plain ether dosage is the 0.025%-0.03% of total amount.
Further, amount of water is the 14%-16% of dry-mixed mortar when the terrace mortar uses.
Further, the mountain flour is the collected ash after Machine-made Sand production recycling dust removal of impurities, the collected ash partial size Less than 0.075mm.
Further, the collected ash does not add other additives.
Further, the Machine-made Sand is to be prepared by the crushing plant of stone-crash-stone technology.
Further, the terrace mortar water content is not more than 5/1000ths.
Compared with prior art, the invention has the following advantages:
High fluidity terrace mortar of the present invention has better mobility to make mortar be easier to apply in use Work reduces the labor intensity of worker, improves construction efficiency, intensity early period can be fast after construction for shorter setting time reaction mortar Speed formed, and so as to shorten the latent period of subsequent processing, while mortar gradation is mutually filled in the essentially identical situation of cost Under allow its intensity to be apparently higher than similar product.
The present invention can effectively adapt to various operating conditions, construction, and reasonable formula adjustment can be made for different conditions, is mentioned The high water-retaining property of mortar, intensity, workability, have prevented spilling water phenomenon after mortar stirring.And reduce dry-mixed plastering mortar original Material and production cost improve construction efficiency, reduce environmental pollution.
The additive that the present invention uses can make corresponding adjustment, cellulose ether for different operating condition and environment Play the role of water-keeping thickening, the water-retaining property for increasing mortar does not allow it spilling water, lamination occur while guaranteeing that mortar will not be because For dehydration is too fast and the phenomenon that crack, thixotropic lubricant, which plays, to be promoted mortar mobility but can guarantee that its is not stratified Effect, water-reducing agent, which play the role of reduction amount of water under the premise of guaranteeing application property, prevents loss of strength.
Specific embodiment
The mass fraction of this dry-mixed terrace mortar each component is as follows, cement: 16-18%, mountain flour: 0-10%, 0-1.2mm Machine-made Sand: the Machine-made Sand of 55%, 1.2-2.4mm: the Machine-made Sand of 5-15%, 2.4-4.75mm: 18%-28%, cellulose ether: 0.015-0.03%, thixotropic lubricant: 0.02%, water-reducing agent: 0.1%.Wherein the mountain flour in formula is Machine-made Sand crushing and screening When the powder that generates, pass through dust collecting system and collect and Machine-made Sand production line.
Wherein the main gradation distribution of third gear Machine-made Sand is as follows:
Wherein, Machine-made Sand particle fraction, sieve pore partial size are respectively 4.75mm:0,2.4mm:(18 ± 2) %, 1.2mm:(15 ± 2) %, 0.6mm:(12 ± 2) %, 0.3mm:(10 ± 2) %, 0.15mm:(8 ± 2) %, 0.075mm:7% ± 2%, sieve bottom (30 ± 3) %.
We can see that the dosage section of a variety of materials changes greatly from cement mortar ratio, main cause has following several Point: 1, the intensity model of Gao Liudong terrace mortar is different, and the intensity of mortar is mainly derived from the dosage and mortar of cement in mortar Gradation.2, the gradation of mortar inevitably has fluctuation in process of production, needs to pass through when mortar fluctuation of aggregate graduation range is larger The parameter of a variety of materials is adjusted to make mortar guarantee original gradation and then ensure that the quality of mortar is stablized.High fluidity terrace sand The main grading limit and partial size of slurry act on (using Machine-made Sand as radix 1) as shown in the table:
Wherein the Machine-made Sand of 2.4mm is mainly used for improving intensity, and the Machine-made Sand of 1.2mm is mainly used for improving workability, 0.15mm-0.6mm Machine-made Sand mainly prevents lamination from occurring, and guarantees application property, uses feel smoothness, 0.075mm and following Machine-made Sand mainly improves mortar workability, water retention.
It is especially needed be pointed out that in the present embodiment 0.6mm, 0.3mm in the Machine-made Sand of 0.15mm-0.6mm partial size, The ratio of 0.15mm presses linear decrease, forms an extraordinary gradation relationship, under the ratio, product is in practice of construction process In have very high workability.
The fluctuation of cellulose ether dosage is the main reason is that because water retention requirement difference of the different seasons to mortar, winter The difference of the water retention of season and summer mortar is larger, is found through experiments that the water retention of mortar under 5-10 DEG C of winter of environment temperature reaches It is both not in quality problems to 88% metope, and the water retention needs of mortar reach under 30-35 DEG C of summer high temperature of environment temperature It could be guaranteed to 95% metope quality.
So cellulose ether dosage is adjusted according to temperature difference, use environment temperature is between 5-10 DEG C, cellulose Ether dosage is the 0.015%-0.02% of total amount, and when use environment temperature is more than or equal to 30 DEG C, cellulose ether dosage is total amount 0.025%-0.03%.
It is as follows that existing terrace mortar performance data on the market is compared by taking model M15 as an example:
42.5 intensity ordinary portland cements: 16%, mountain flour: the Machine-made Sand of 0%, 0-1.2mm: 55%, 1.2-2.4mm Machine-made Sand: the Machine-made Sand of 7.85%, 2.4~4.75mm: 21%, cellulose ether: 0.03%, thixotropic lubricant 0.02% subtracts Aqua 0.1%.
Above data is amount of water 15.8%, mixing time 60 seconds, is carried out under code test environment.
It can be seen that high fluidity terrace mortar has better mobility to make mortar in use process from above data In be easier to construct, reduce the labor intensity of worker, improve construction efficiency, shorter setting time reaction mortar after construction before Phase intensity can be formed quickly, so as to shorten the latent period of subsequent processing, while mortar gradation to be mutually filled in cost basic Its intensity is allowed to be apparently higher than similar product in identical situation.
One embodiment of the present invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously Limitations on the scope of the patent of the present invention therefore cannot be interpreted as.It should be pointed out that for those of ordinary skill in the art For, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to guarantor of the invention Protect range.

Claims (9)

1. a kind of high fluidity terrace mortar, which is characterized in that the quality of constituent forms as follows, cement: 16-18%, mountain flour: The Machine-made Sand of 0-10%, 0-1.2mm: the Machine-made Sand of 55%, 1.2-2.4mm: the Machine-made Sand of 5-15%, 2.4-4.75mm: 18%- 28%, cellulose ether: 0.015-0.03%, thixotropic lubricant: 0.02%, water-reducing agent: 0.1%.
2. high fluidity terrace mortar according to claim 1, which is characterized in that the Machine-made Sand particle fraction, sieve pore Partial size is respectively 4.75mm:0,2.4mm:(18 ± 2) %, 1.2mm:(15 ± 2) %, 0.6mm:(12 ± 2) %, 0.3mm:(10 ± 2) %, 0.15mm:(8 ± 2) %, 0.075mm:7% ± 2%, sieve bottom (30 ± 3) %.
3. high fluidity terrace mortar according to claim 1, which is characterized in that the cement is 42.5 intensity ordinary silicons Acid salt cement.
4. high fluidity terrace mortar according to claim 1, which is characterized in that the cellulose ether dosage is according to temperature Difference is adjusted, and for use environment temperature between 5-10 DEG C, the cellulose ether dosage is the 0.015%-0.02% of total amount, When use environment temperature is more than or equal to 30 DEG C, the cellulose ether dosage is the 0.025%-0.03% of total amount.
5. high fluidity terrace mortar according to claim 1, which is characterized in that the amount of water when terrace mortar uses For the 14%-16% of dry-mixed mortar.
6. high fluidity terrace mortar according to claim 1, which is characterized in that the mountain flour is Machine-made Sand production recycling Collected ash after dust removal of impurities, the collected ash partial size are less than 0.075mm.
7. high fluidity terrace mortar according to claim 6, which is characterized in that the collected ash does not add other additions Agent.
8. high fluidity terrace mortar according to claim 1, which is characterized in that the Machine-made Sand is to pass through stone-crash-stone skill The crushing plant of art is prepared.
9. high fluidity terrace mortar described in -8 according to claim 1, which is characterized in that the terrace mortar water content is little Yu Qian/five.
CN201811650614.9A 2018-12-31 2018-12-31 A kind of high fluidity terrace mortar Pending CN109608135A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111039622A (en) * 2019-12-23 2020-04-21 杭州墨泰科技股份有限公司 Rapid-setting self-leveling mortar
CN111848050A (en) * 2020-08-03 2020-10-30 郑州铸晟建材科技有限公司 High-fluidity terrace mortar

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20140044535A (en) * 2012-10-05 2014-04-15 주식회사 원이엔지 Composition of e-co friendly inorganic floor coating materials
CN106904914A (en) * 2017-04-05 2017-06-30 杭州墨泰科技股份有限公司 A kind of machine spray drying mixed plastering mortar

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20140044535A (en) * 2012-10-05 2014-04-15 주식회사 원이엔지 Composition of e-co friendly inorganic floor coating materials
CN106904914A (en) * 2017-04-05 2017-06-30 杭州墨泰科技股份有限公司 A kind of machine spray drying mixed plastering mortar

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
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傅德海等: "《干粉砂浆应用指南》", 30 April 2006, 中国建材工业出版社 *
薛国龙等: "《预拌干混砂浆成套设备的选用》", 31 October 2012, 光明日报出版社 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111039622A (en) * 2019-12-23 2020-04-21 杭州墨泰科技股份有限公司 Rapid-setting self-leveling mortar
CN111848050A (en) * 2020-08-03 2020-10-30 郑州铸晟建材科技有限公司 High-fluidity terrace mortar

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Application publication date: 20190412

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