CN109607106B - Method for detecting accuracy of weighing machine on steel coil tray conveying line - Google Patents
Method for detecting accuracy of weighing machine on steel coil tray conveying line Download PDFInfo
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- CN109607106B CN109607106B CN201811568052.3A CN201811568052A CN109607106B CN 109607106 B CN109607106 B CN 109607106B CN 201811568052 A CN201811568052 A CN 201811568052A CN 109607106 B CN109607106 B CN 109607106B
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- weighing machine
- weight
- steel coil
- tray
- conveying line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
- B65G2203/0208—Control or detection relating to the transported articles
- B65G2203/0258—Weight of the article
Abstract
The invention discloses a method for detecting the accuracy of a weighing machine on a steel coil tray conveying line, which comprises the following steps: when the steel coil is conveyed and put in storage, the conveying line of the steel coil tray is controlled to be in an automatic operation mode; conveying a single empty tray to the steel coil tray conveying line, and driving the empty tray to automatically operate through the operation of the steel coil tray conveying line; controlling the empty tray to run to reach a weighing machine to automatically stop so that the weighing machine displays the weight data of the empty tray; judging whether the weight data is within a specified weight deviation range; and when the weight data is within the specified weight deviation range, determining that the weighing machine is in a normal working state. The technical problems that in the prior art, trays run repeatedly and the accuracy of an online weighing machine is lack of monitoring in a certain period in continuous production are solved, and the technical effects that post personnel can detect the accuracy of the online weighing machine at any time, the operation is simple, and the randomness and the applicability are high are achieved.
Description
Technical Field
The invention relates to the technical field of metallurgy, in particular to a method for detecting accuracy of a weighing machine on a steel coil tray conveying line.
Background
A tray conveying mode is adopted for conveying and warehousing steel coils in a strip steel production line. On the tray transport line, a group of roller ways are arranged on the weighing device to form an online weighing machine, the tray loaded with the steel coil automatically stops weighing according to the second-level tracking when reaching the online weighing machine, and the tray continues to automatically operate after the weight of the steel coil is uploaded. At present, the calibration method of a weighing machine comprises the following steps: after the empty tray stops stable on the weighing machine, the weight display data of the weighing machine is manually set to zero in the system. The checking requirement of the online weighing machine is that a professional adopts weights to check once every quarter; the special (fixed weight) steel coil for lifting is placed on a tray and automatically detected by a weighing machine by stopping for more than six hours, and the time meeting the detection is generally planned to stop for maintenance once a week.
As the tray continuously runs in normal continuous production in the prior art, the online weighing machine is influenced by various factors and can generate distortion, so that the accuracy of the online weighing machine has monitoring deficiency in a certain period.
Disclosure of Invention
The embodiment of the invention provides a method for detecting the accuracy of a weighing machine on a steel coil tray conveying line, which is used for solving the technical problem that in the prior art, trays are continuously operated in normal continuous production, the online weighing machine is influenced by various factors and can generate distortion phenomenon, so that the accuracy of the online weighing machine has monitoring loss phenomenon in a certain period, and the technical effects of simple operation, strong randomness and applicability, capability of detecting the accuracy of the online weighing machine by a post worker at any time, avoidance of product quality difference and weight loss and improvement of yield are achieved.
In order to solve the above problem, an embodiment of the present invention provides a method for detecting accuracy of a weighing machine on a steel coil tray transportation line, where the method includes:
when the steel coil is conveyed and put in storage, the steel coil tray conveying line is controlled to be in an automatic operation mode; conveying a single empty tray to the steel coil tray conveying line, and driving the empty tray to automatically operate through the operation of the steel coil tray conveying line; controlling the empty tray to run to reach a weighing machine to automatically stop so that the weighing machine displays the weight data of the empty tray; judging whether the weight data is within a specified weight deviation range; and when the weight data is within the specified weight deviation range, determining that the weighing machine is in a normal working state.
Preferably, the method further comprises: when the weight data exceed the specified weight deviation range, sequentially conveying M empty trays to the conveying steel coil tray conveying line, wherein M is a positive integer; controlling the M empty trays to sequentially arrive at the weighing machine, so that the weighing machine respectively weighs the M empty trays, and obtaining M weight data; judging whether the M weight data are within a specified weight deviation range; and when the weight data below M/2 is within the specified weight deviation range, determining that the weighing machine is in a distorted state.
Preferably, the method further comprises: when more than M/2 weight data are within the specified weight deviation range, recording the number of the empty tray corresponding to the weight data which are not within the specified weight deviation range; and hanging the empty trays which are not within the specified weight deviation range away from the conveying steel coil tray conveying line.
Preferably, M is greater than or equal to 3 and is a positive integer.
Preferably, the method further comprises: passing a steel coil through the steel coil tray conveying line and weighing a first weight on the weighing machine; weighing a second weight of the quantitative steel coil by a coil warehouse weighing machine; judging the difference value between the first weight and the second weight; and when the difference value of the first weight and the second weight meets a preset condition, determining that the weighing machine is in a normal working state.
Preferably, the predetermined condition is that the deviation range of the weight difference is within ± 10 kg.
One or more technical solutions in the embodiments of the present invention at least have one or more of the following technical effects:
the embodiment of the invention provides a method for detecting the accuracy of a weighing machine on a steel coil tray conveying line, which comprises the following steps: when the steel coil is conveyed and put in storage, the steel coil tray conveying line is controlled to be in an automatic operation mode; conveying a single empty tray to the steel coil tray conveying line, and driving the empty tray to automatically operate through the operation of the steel coil tray conveying line; controlling the empty tray to run to reach a weighing machine to automatically stop so that the weighing machine displays the weight data of the empty tray; judging whether the weight data is within a specified weight deviation range; and when the weight data is within the specified weight deviation range, determining that the weighing machine is in a normal working state. The weight of an empty tray is detected through the online weighing machine, whether the weight of the empty tray exceeds the specified weight deviation or not is compared, the working state of the weighing machine is further determined, the accuracy of detecting the online weighing machine randomly is guaranteed, the operation is simple, new equipment does not need to be invested, and the technical effects of product quality difference and weight loss can be avoided.
The foregoing description is only an overview of the technical solutions of the present invention, and the embodiments of the present invention are described below in order to make the technical means of the present invention more clearly understood and to make the above and other objects, features, and advantages of the present invention more clearly understandable.
Drawings
Fig. 1 is a schematic flow chart of a method for detecting accuracy of a weighing machine on a steel coil tray transportation line in the embodiment of the invention.
Detailed Description
The embodiment of the invention provides a method for detecting the accuracy of a weighing machine on a steel coil tray conveying line, which is used for solving the technical problem that in the prior art, trays are continuously operated in normal continuous production, the online weighing machine is influenced by various factors and can generate distortion phenomenon, so that the accuracy of the online weighing machine has monitoring loss phenomenon in a certain period, and the technical effects of simple operation, strong randomness and applicability, capability of detecting the accuracy of the online weighing machine by a post worker at any time, avoidance of product quality difference and weight loss and improvement of yield are achieved.
The technical scheme in the embodiment of the invention has the following general idea: when the steel coil is conveyed and put in storage, the steel coil tray conveying line is controlled to be in an automatic operation mode; conveying a single empty tray to the steel coil tray conveying line, and driving the empty tray to automatically operate through the operation of the steel coil tray conveying line; controlling the empty tray to run to reach a weighing machine to automatically stop so that the weighing machine displays the weight data of the empty tray; judging whether the weight data is within a specified weight deviation range; and when the weight data is within the specified weight deviation range, determining that the weighing machine is in a normal working state. The invention solves the technical problems that the tray continuously operates in normal continuous production in the prior art, the online weighing machine is influenced by various factors and generates distortion phenomenon, and the accuracy of the online weighing machine has monitoring missing phenomenon in a certain period, realizes simple operation, strong randomness and applicability, and can detect the accuracy of the online weighing machine by post personnel at any time, thereby avoiding the product quality difference and weight loss and improving the yield.
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
The embodiment of the invention provides a method for detecting the accuracy of a weighing machine on a steel coil tray transportation line, and with reference to fig. 1, the method comprises the following steps:
step S110: and when the steel coil is conveyed and put in storage, controlling the steel coil tray conveying line to be in an automatic operation mode.
Particularly, the method can be carried out in normal production operation at random in the embodiment of the application, when the steel coil is conveyed and put in storage, a tray conveying mode can be adopted, the steel coil tray conveying line is set to be in an automatic operation mode for detecting the accuracy of the online weighing machine, namely, at the moment, the conveying line automatically conveys the tray, the weighing machine automatically weighs, and the weighing accuracy is prevented from being influenced by human factors.
Step S120: conveying a single empty tray to the steel coil tray conveying line, and driving the empty tray to automatically operate through the operation of the steel coil tray conveying line;
step S130: and controlling the empty tray to run to reach the weighing machine to automatically stop, so that the weighing machine displays the weight data of the empty tray.
Particularly, post operating personnel can manually put single empty tray on carrying coil of strip tray conveying line, empty tray automatic operation on the conveying line, when empty tray operation reachs weighing machine department, can automatic shutdown to direct operation reachs on the weighing machine, through weighing machine is single the weight of empty tray, and show in real time on the monitor display system the weight data of empty tray.
Step S140: judging whether the weight data is within a specified weight deviation range;
step S150: and when the weight data is within the specified weight deviation range, determining that the weighing machine is in a normal working state.
In particular, the national standard (0.3%) for the delivery weight deviation of steel coils is combined according to the structural characteristics and the economy of the pallet transport line. The post operator can compare the weight data of the empty pallet with a specified weight deviation range and judge whether the weight data is within the specified weight deviation range. When the weight data is within the specified weight deviation range, if the weight deviation of the online tray required by a certain strip steel production plant is within +/-10 kg, namely the weight deviation of the randomly weighed empty tray is within +/-10 kg, the weighing machine can be determined to be in a normal working state, and the accuracy of the weighing machine is good.
Further, the method further comprises: when the weight data exceed the specified weight deviation range, sequentially conveying M empty trays to the conveying steel coil tray conveying line, wherein M is a positive integer; controlling the M empty trays to sequentially arrive at the weighing machine, so that the weighing machine respectively weighs the M empty trays, and obtaining M weight data; judging whether the M weight data are within a specified weight deviation range; and when the weight data below M/2 is within the specified weight deviation range, determining that the weighing machine is in a distorted state.
Further, M is greater than or equal to 3 and is a positive integer.
Specifically, when the post operator compares the weight data of the empty pallet with a specified weight deviation range, the weight data exceeds the specified weight deviation range, and the post operator can further verify and check whether the pallet has a fault. The post operator can operate to sequentially place 3 or 4 empty trays on the conveying steel coil tray conveying line, the number of the empty trays is not limited, but 3 empty trays are generally selected for improving the working efficiency. When the 3 empty trays sequentially arrive at the weighing machine, the weighing machine respectively weighs the 3 empty trays, the weight of the 3 empty trays is displayed on the monitoring display system in real time, and a post operator can respectively compare the weight data of the 3 empty trays with a specified weight deviation range to judge whether the weight data is in the specified weight deviation range. When the weight data of only one empty tray is within the specified weight deviation range, the weighing machine is determined to be in a distorted state, and a post operator can contact a professional to maintain the machine, so that the method avoids the problem that a large batch of steel coils need to be frozen after the steel coils are put in storage due to weight defects, collects a large amount of data, analyzes and conjectures the distorted section of the weighing machine, screens the information of the steel coils, and accordingly causes the weight loss of the steel coils.
Further, the method further comprises: when more than M/2 weight data are within the specified weight deviation range, recording the number of the empty tray corresponding to the weight data which are not within the specified weight deviation range; and hanging the empty trays which are not within the specified weight deviation range away from the conveying steel coil tray conveying line.
Specifically, when the weight data of more than two empty pallets is within the specified weight deviation range, the numbers of the empty pallets exceeding the specified weight deviation range are recorded, and the empty pallets exceeding the specified weight deviation range are lifted away from the steel coil conveying pallet conveying line by a professional operator for processing.
Further, the method further comprises: passing a steel coil through the steel coil tray conveying line and weighing a first weight on the weighing machine; weighing a second weight of the quantitative steel coil by a coil warehouse weighing machine; judging the difference value between the first weight and the second weight; and when the difference value of the first weight and the second weight meets a preset condition, determining that the weighing machine is in a normal working state.
Further, the predetermined condition is that the deviation range of the weight difference is within ± 10 kg.
Particularly, in order to verify the accuracy that the method that the tray was weighed on the conveying line of application embodiment detected weighing machine, can be after the detection, pass through a quantitative coil of strip the coil of strip tray conveying line and weigh on the weighing machine the first weight of quantitative coil of strip will quantitative coil of strip is weighed through coil storehouse weighing machine the second weight of quantitative coil of strip. And comparing whether a difference exists between the first weight and the second weight, and judging whether the difference meets a preset condition, wherein if the preset condition is that the weight difference deviation is within +/-10 kg, the difference deviation is not limited, and the difference deviation is mainly a numerical range which is smaller than the delivery deviation of the national standard product weight and is set by professionals in a factory. When the difference value of the first weight and the second weight is within +/-10 kg, the weighing machine is determined to be in a normal working state, and meanwhile, the accuracy of determining the coil stock weighing machine can be checked.
The technical scheme provided in the embodiment of the application at least has the following technical effects or advantages:
the embodiment of the invention provides a method for detecting the accuracy of a weighing machine on a steel coil tray conveying line, which comprises the following steps: when the steel coil is conveyed and put in storage, the steel coil tray conveying line is controlled to be in an automatic operation mode; conveying a single empty tray to the steel coil tray conveying line, and driving the empty tray to automatically operate through the operation of the steel coil tray conveying line; controlling the empty tray to run to reach a weighing machine to automatically stop so that the weighing machine displays the weight data of the empty tray; judging whether the weight data is within a specified weight deviation range; and when the weight data is within the specified weight deviation range, determining that the weighing machine is in a normal working state. The weight of an empty tray is detected through the online weighing machine, whether the weight of the empty tray exceeds the specified weight deviation or not is compared, the working state of the weighing machine is further determined, the accuracy of detecting the online weighing machine randomly is guaranteed, the operation is simple, new equipment does not need to be invested, and the technical effects of product quality difference and weight loss can be avoided.
While preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all such alterations and modifications as fall within the scope of the invention.
It will be apparent to those skilled in the art that various modifications and variations can be made in the embodiments of the present invention without departing from the spirit or scope of the embodiments of the invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to encompass such modifications and variations.
Claims (5)
1. The method for detecting the accuracy of the weighing machine on the steel coil tray conveying line is characterized by comprising the following steps of:
when the steel coil is conveyed and put in storage, the steel coil tray conveying line is controlled to be in an automatic operation mode;
conveying a single empty tray to the steel coil tray conveying line, and driving the empty tray to automatically operate through the operation of the steel coil tray conveying line;
controlling the empty tray to run to reach a weighing machine to automatically stop so that the weighing machine displays the weight data of the empty tray;
judging whether the weight data is within a specified weight deviation range;
when the weight data is within the specified weight deviation range, determining that the weighing machine is in a normal working state
Wherein the method further comprises:
when the weight data exceed the specified weight deviation range, sequentially conveying M empty trays to the steel coil tray conveying line, wherein M is a positive integer;
controlling the M empty trays to sequentially arrive at the weighing machine, so that the weighing machine respectively weighs the M empty trays, and obtaining M weight data;
judging whether the M weight data are within a specified weight deviation range;
and when the weight data below M/2 is within the specified weight deviation range, determining that the weighing machine is in a distorted state.
2. The method for detecting the accuracy of the weighing machine on the steel coil tray transportation line according to claim 1, wherein the method further comprises:
when more than M/2 weight data are within the specified weight deviation range, recording the number of the empty tray corresponding to the weight data which are not within the specified weight deviation range;
and hanging the empty tray which is not within the specified weight deviation range away from the steel coil tray conveying line.
3. The method for detecting the accuracy of the weighing machine on the steel coil tray transportation line according to claim 1, wherein M is greater than or equal to 3 and is a positive integer.
4. The method for detecting the accuracy of the weighing machine on the steel coil tray transportation line according to claim 1, wherein the method further comprises:
passing a steel coil through the steel coil tray conveying line and weighing a first weight on the weighing machine;
weighing a second weight of the steel coil by a coil warehouse weighing machine;
judging the difference value between the first weight and the second weight;
and when the difference value of the first weight and the second weight meets a preset condition, determining that the weighing machine is in a normal working state.
5. The method for testing the accuracy of the weighing machine on the steel coil tray transport line according to claim 1, wherein the predetermined condition is that the deviation range of the weight difference is within ± 10 kg.
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WO1992008959A1 (en) * | 1990-11-20 | 1992-05-29 | Ishida Scales Mfg. Co., Ltd. | Method of and device for measurement |
CN103471698B (en) * | 2013-10-08 | 2015-06-10 | 莱芜钢铁集团有限公司 | Checking method for electronic belt scale |
CN105241537B (en) * | 2015-09-17 | 2018-01-09 | 赛摩电气股份有限公司 | A kind of method of adjustment of belted electronic balance weighing precision stability |
CN105547447B (en) * | 2016-03-08 | 2018-03-09 | 河南丰博自动化有限公司 | A kind of Coriolis scale method for detecting accuracy and device based on material experiment |
CN108692803B (en) * | 2017-04-07 | 2019-10-01 | 刘淼 | A kind of method of key calibration belted electronic balance and weighing belt with this method |
CN108801430B (en) * | 2017-05-05 | 2020-03-10 | 广东美的生活电器制造有限公司 | Method and device for correcting weighing zero point and liquid heating container |
CN207248243U (en) * | 2017-10-10 | 2018-04-17 | 山东科技大学 | SCM Based Gravimetric Coal Feeders monitoring device |
CN108423506A (en) * | 2018-03-09 | 2018-08-21 | 日立电梯(中国)有限公司 | Elevator weighing apparatus detection method and system |
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