CN109606853B - Automatic processing system and method for double-row synchronous line shutdown materials - Google Patents
Automatic processing system and method for double-row synchronous line shutdown materials Download PDFInfo
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- CN109606853B CN109606853B CN201910084334.4A CN201910084334A CN109606853B CN 109606853 B CN109606853 B CN 109606853B CN 201910084334 A CN201910084334 A CN 201910084334A CN 109606853 B CN109606853 B CN 109606853B
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- double
- row synchronous
- synchronous line
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- line
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- 230000001360 synchronised effect Effects 0.000 title claims abstract description 114
- 238000000034 method Methods 0.000 title abstract description 9
- 230000009977 dual effect Effects 0.000 claims description 5
- 238000003672 processing method Methods 0.000 claims description 2
- 230000003111 delayed effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 4
- 238000007599 discharging Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
- B65G47/8807—Separating or stopping elements, e.g. fingers with one stop
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention discloses an automatic processing system and method for shutdown materials of a double-row synchronous line, wherein the system comprises a filling machine, the double-row synchronous line and a boxing machine, wherein the double-row synchronous line is provided with a power section and a free sliding section; the two ends of the double-row synchronous line are respectively connected with a discharge hole of the filling machine and a feed hole of the boxing machine, and the automatic filling machine is characterized in that a baffle mechanism is arranged at an interface of the double-row synchronous line with a power section and a free sliding section, and the baffle mechanism is closed to guide materials on the power section to the outer side of the double-row synchronous line, so that the aim that no matter the filling machine or the boxing machine is stopped due to failure, the surplus materials on the double-row synchronous line can be automatically emptied, and the manual emptying of the materials is not needed, so that the working efficiency is remarkably improved.
Description
Technical Field
The invention relates to the field of automation of filling and boxing, in particular to an automatic processing system and method for double-row synchronous line shutdown materials in a filling and boxing system.
Background
Referring to fig. 1, the filling and boxing system is composed of a filling machine, a double-row synchronous line and a boxing machine. When the filling machine is started, the filling machine and the double-row synchronous line are synchronously operated to reach the set production speed, and the boxing machine is slowly operated, and a synchronous searching process is provided to realize the synchronization with the filling machine and the double-row synchronous line. After the three materials are synchronized, the filling machine starts discharging in a mode of discharging two materials (one in each row) in each synchronization period, and the materials are conveyed through the double-row synchronous line power part and enter the free sliding section at a certain speed to slide into a feeding hole of the boxing machine for synchronous boxing. The stopping mode is as follows: any one machine of the filling machine, the double-row synchronous line and the boxing machine is stopped, and the other two machines are stopped simultaneously;
In the production process, when any one of the filling machine and the combining machine needs to be stopped or is stopped by fault, materials exist on the double-row synchronous lines, as in the next starting process of fig. 1, the materials are in step with the production of the boxing machine, and the boxing production cannot be normally synchronized; therefore, after each shutdown, the materials on the double-row synchronous lines must be manually cleaned out, and then the production can be restarted; thus, the working strength of operators is increased; and the production efficiency is greatly reduced.
Disclosure of Invention
The invention aims to overcome one or more defects in the prior art, and provides a double-row synchronous line shutdown material automatic processing system and method, which do not need to manually empty materials so as to improve the working efficiency;
In order to achieve the purpose, the automatic processing system for the shutdown materials of the double-row synchronous line comprises a filling machine, the double-row synchronous line and a boxing machine, wherein the double-row synchronous line is provided with a power section and a free sliding section; the two ends of the double-row synchronous line are respectively connected with a discharge port of the filling machine and a feed port of the boxing machine, and the double-row synchronous line is characterized in that a baffle mechanism is arranged at the interface of the double-row synchronous line with a power section and a free sliding section, and the baffle mechanism is closed to guide materials on the power section to flow out of the double-row synchronous line;
Further, the baffle mechanism is provided with two baffles which are simultaneously controlled by the air cylinders, and when the baffle mechanism is closed, the same ends of the two baffles can be simultaneously gathered towards the inner central line of the double-row synchronous line;
Preferably, when the filling machine is stopped due to a fault and the double-row synchronous line and the boxing machine are not in fault, the baffle mechanism can be kept in an open state so that materials on the double-row synchronous line can continue to flow to the boxing machine until all boxing is completed;
Further, when the boxing machine is stopped due to failure, the double-row synchronous line and the filling machine immediately respond to stop and the like, and the baffle mechanism can be closed again after a period of time, so that materials in the free sliding section of the double-row synchronous line slide down to a material inlet of the boxing machine;
Furthermore, after the materials in the free sliding section of the double-row synchronous line slide down to the material inlet of the boxing machine, the baffle mechanism can be closed, and the double-row synchronous line is started to guide the materials on the power section out of the double-row synchronous line until the materials on the double-row synchronous line are completely emptied;
The invention also provides an automatic processing method of the double-row synchronous line shutdown material, which is used for automatically emptying the material on the double-row synchronous line through a double-row synchronous line shutdown material automatic processing system provided with a baffle mechanism at the interface of the double-row synchronous line power section and the free sliding section, and is characterized by comprising the following steps: when the filling machine is in fault and stop, the double-row synchronous line and the boxing machine are not in fault, the baffle mechanism can keep an open state, the double-row synchronous line and the boxing machine continue to operate for a period of time, so that materials on the double-row synchronous line continue to flow to the boxing machine until all boxing is completed, and then the double-row synchronous line and the boxing machine are stopped at the same time;
Further, the method further comprises the following steps:
When the boxing machine is in fault and stop, and the double-row synchronous line and the filling machine are not in fault, the double-row synchronous line and the filling machine immediately respond to stop; the baffle mechanism is closed again after a period of time delay, so that the materials in the free sliding section of the double-row synchronous line slide down to the material inlet of the boxing machine, then the baffle mechanism is closed, and the double-row synchronous line is independently started to guide the materials on the power section out of the double-row synchronous line until the materials on the double-row synchronous line are completely emptied; finally closing the double-row synchronous line;
further, when the baffle mechanism is closed, the same ends of the two baffles of the baffle mechanism are simultaneously gathered towards the inner central line of the double-row synchronous line.
Drawings
For a clearer description of embodiments of the invention or of the solutions of the prior art, the drawings that are required to be used in the description of the embodiments or of the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained, without the inventive effort, from the structures shown in these drawings, for a person skilled in the art;
FIG. 1 is a schematic diagram of a filling and boxing system;
FIG. 2 is a schematic diagram of an open state of a baffle mechanism of a dual inline off-line automatic material handling system;
FIG. 3 is an enlarged view of a portion of FIG. 2;
FIG. 4 is a schematic illustration of a closed state of a baffle mechanism of a dual inline off-line automatic material handling system;
FIG. 5 is an enlarged partial view of FIG. 4;
FIG. 6 is a schematic diagram of automatic processing of shutdown materials under certain working conditions;
FIG. 7 is a schematic diagram of automatic processing of shutdown materials in another operating state.
The achievement of the objects, functional features and advantages of the present invention will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the invention. All other embodiments, based on the embodiments of the invention, which a person of ordinary skill in the art would obtain without inventive faculty, are within the scope of the invention;
In addition, in the present invention, when only the structure and the composition scheme related to the solution of the technical problem are described, the following description will not be made on the basis of the known necessary structure, parts and connection relation, but the description is not equal to the technical scheme, and the description should not be the reason for insufficient disclosure;
Referring to fig. 2 to 5, in a preferred embodiment, the automatic processing system for the shutdown materials of the double-row synchronous line comprises a filling machine, the double-row synchronous line and a boxing machine, wherein the double-row synchronous line is provided with a power section and a free sliding section; two ends of the double-row synchronous line are respectively connected with a discharge port of the filling machine and a feed port of the boxing machine. The interface of the double-row synchronous line with the power section and the free sliding section is provided with a baffle mechanism. The baffle mechanism can realize two states of opening and closing. And the baffle mechanism is closed, so that materials on the power section can flow out to the outer side of the double-row synchronous line. In certain preference, the baffle mechanism is provided with two baffles which are simultaneously controlled by the air cylinders, and when the baffle mechanism is closed, the same ends of the two baffles can be simultaneously gathered towards the inner central line of the double-row synchronous line;
Referring to FIG. 6, in a preferred embodiment, a dual inline dual line shut down material automated processing system and method is implemented by: when the filling machine is in fault and stop, the double-row synchronous line and the boxing machine are not in fault; the filling machine is stopped, the double-row synchronous line and the boxing machine continue to run for a period of time, after all boxing of materials on the double-row synchronous line is completed, the double-row synchronous line and the boxing machine are stopped at the same time, and therefore operators do not need to clean the residual materials on the double-row synchronous line when the whole system is started next time. Referring to fig. 7, when the cartoning machine is out of order and the dual-line synchronous line and the filling machine are out of order, the dual-line synchronous line and the filling machine immediately respond to the stoppage when the cartoning machine is out of order and the dual-line synchronous line and the filling machine are out of order, and then the materials are present on the dual-line synchronous line. After all the machine is stopped, delaying for a period of time to enable the materials in the free sliding section to slide down to a material inlet of the boxing machine; because the baffle mechanism is closed again after a period of time delay, the double-row synchronous line is independently started at the moment, so that the material on the power section flows out to the outer side of the double-row synchronous line and finally falls into the material frame, the material on the double-row synchronous line is completely emptied, the double-row synchronous line is stopped after time delay, and an operator does not need to clean the material on the double-row synchronous line when the whole system is started next time. Therefore, the problem that the whole system is required to be completely stopped no matter the filling machine or the boxing machine is stopped, and the production can be restarted after the materials on the double-row synchronous lines are cleaned manually is solved, so that the problem that the filling machine or the boxing machine is stopped due to any fault is finally realized, the surplus materials on the double-row synchronous lines can be automatically emptied, and the manual emptying of the materials is not required, thereby obviously improving the working efficiency;
the foregoing description of the preferred embodiments of the present invention should not be construed as limiting the scope of the invention, but rather should be understood to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the following description and drawings or any application directly or indirectly to other relevant art(s).
Claims (3)
1. The automatic processing system for the shutdown materials of the double-row synchronous line comprises a filling machine, the double-row synchronous line and a boxing machine, wherein the double-row synchronous line is provided with a power section and a free sliding section; the two ends of the double-row synchronous line are respectively connected with a discharge port of the filling machine and a feed port of the boxing machine, and the double-row synchronous line is characterized in that a baffle mechanism is arranged at the interface of the double-row synchronous line with a power section and a free sliding section, and the baffle mechanism is closed to guide materials on the power section to flow out of the double-row synchronous line;
The baffle mechanism is provided with two baffles which are simultaneously controlled by the air cylinders, and when the baffle mechanism is closed, the same ends of the two baffles can be simultaneously gathered towards the inner central line of the double-row synchronous line;
When the filling machine is stopped due to faults and the double-row synchronous line and the boxing machine are not out of order, the baffle mechanism can be kept in an open state so that materials on the double-row synchronous line can continue to flow to the boxing machine until all boxing is completed;
When the boxing machine is stopped due to faults, the double-row synchronous line and the filling machine immediately respond to stop and the like, the baffle mechanism can be closed again after a period of time, so that materials in the free sliding section of the double-row synchronous line slide down to a material inlet of the boxing machine;
after the materials in the free sliding section of the double-row synchronous line slide down to the feeding port of the boxing machine, the baffle mechanism can be closed, and the double-row synchronous line is started to guide the materials on the power section out of the double-row synchronous line until the materials on the double-row synchronous line are completely emptied.
2. The dual inline shut-down material automation system of claim 1, wherein: when the boxing machine is stopped due to faults, the double-row synchronous line and the filling machine immediately respond to stop and the like, the baffle mechanism can be closed again after a period of time, so that materials in the free sliding section of the double-row synchronous line slide down to the material inlet of the boxing machine, then the baffle mechanism can be closed, and the double-row synchronous line can be started to guide and flow materials on the power section out of the double-row synchronous line until the materials on the double-row synchronous line are completely emptied.
3. An automatic processing method for a double-row synchronous line shutdown material is used for automatically emptying the material on the double-row synchronous line through a double-row synchronous line shutdown material automatic processing system provided with a baffle mechanism at the interface of a double-row synchronous line power section and a free sliding section, and is characterized by comprising the following steps: when the filling machine is in fault and stop, the double-row synchronous line and the boxing machine are not in fault, the baffle mechanism can keep an open state, the double-row synchronous line and the boxing machine continue to operate for a period of time, so that materials on the double-row synchronous line continue to flow to the boxing machine until all boxing is completed, and then the double-row synchronous line and the boxing machine are stopped at the same time;
When the boxing machine is in fault and stop, and the double-row synchronous line and the filling machine are not in fault, the double-row synchronous line and the filling machine immediately respond to stop; the baffle mechanism is delayed for a period of time, so that materials in the free sliding section of the double-row synchronous line slide down to a material inlet of the boxing machine, then the baffle mechanism is closed, and the double-row synchronous line is independently started to guide and flow out materials on the power section to the outer side of the double-row synchronous line until the materials on the double-row synchronous line are completely emptied; finally closing the double-row synchronous line;
when the baffle mechanism is closed, the same ends of the two baffles of the baffle mechanism are simultaneously gathered towards the inner central line of the double-row synchronous line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910084334.4A CN109606853B (en) | 2019-01-29 | 2019-01-29 | Automatic processing system and method for double-row synchronous line shutdown materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910084334.4A CN109606853B (en) | 2019-01-29 | 2019-01-29 | Automatic processing system and method for double-row synchronous line shutdown materials |
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| Publication Number | Publication Date |
|---|---|
| CN109606853A CN109606853A (en) | 2019-04-12 |
| CN109606853B true CN109606853B (en) | 2024-06-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910084334.4A Active CN109606853B (en) | 2019-01-29 | 2019-01-29 | Automatic processing system and method for double-row synchronous line shutdown materials |
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| Country | Link |
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| CN (1) | CN109606853B (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE771148A (en) * | 1970-08-10 | 1971-12-16 | Fmc Corp | BOX WRAPPING MACHINE |
| SE7714366L (en) * | 1977-04-13 | 1978-10-14 | Mira Pak Inc | WAY TO PRODUCE A PASSPORT AND CARTON PACKAGING |
| CN104627446A (en) * | 2015-01-31 | 2015-05-20 | 颐中(青岛)烟草机械有限公司 | Method for cigarette carton packaging |
| CN105173131A (en) * | 2015-09-24 | 2015-12-23 | 重庆市永川区天堂化工厂 | Device for fertilizer packaging |
| CN204896032U (en) * | 2015-07-30 | 2015-12-23 | 上海宝龙安庆药业有限公司 | Medicine box pastes mark transport mechanism's play bottle support |
| CN105217301A (en) * | 2015-09-30 | 2016-01-06 | 楚天科技股份有限公司 | A kind of discharging system and freeze-drying manufacturing line thereof |
| CN205169684U (en) * | 2015-07-20 | 2016-04-20 | 上海华东制药机械有限公司 | Material conveying positioning device |
| CN208070728U (en) * | 2018-01-17 | 2018-11-09 | 百岳特生物技术（上海）有限公司 | A kind of filling bottle flow rate limiting device |
| CN210028189U (en) * | 2019-01-29 | 2020-02-07 | 中山市正友机械制造有限公司 | Automatic material processing system for double-row synchronous line shutdown |
-
2019
- 2019-01-29 CN CN201910084334.4A patent/CN109606853B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE771148A (en) * | 1970-08-10 | 1971-12-16 | Fmc Corp | BOX WRAPPING MACHINE |
| SE7714366L (en) * | 1977-04-13 | 1978-10-14 | Mira Pak Inc | WAY TO PRODUCE A PASSPORT AND CARTON PACKAGING |
| CN104627446A (en) * | 2015-01-31 | 2015-05-20 | 颐中(青岛)烟草机械有限公司 | Method for cigarette carton packaging |
| CN205169684U (en) * | 2015-07-20 | 2016-04-20 | 上海华东制药机械有限公司 | Material conveying positioning device |
| CN204896032U (en) * | 2015-07-30 | 2015-12-23 | 上海宝龙安庆药业有限公司 | Medicine box pastes mark transport mechanism's play bottle support |
| CN105173131A (en) * | 2015-09-24 | 2015-12-23 | 重庆市永川区天堂化工厂 | Device for fertilizer packaging |
| CN105217301A (en) * | 2015-09-30 | 2016-01-06 | 楚天科技股份有限公司 | A kind of discharging system and freeze-drying manufacturing line thereof |
| CN208070728U (en) * | 2018-01-17 | 2018-11-09 | 百岳特生物技术（上海）有限公司 | A kind of filling bottle flow rate limiting device |
| CN210028189U (en) * | 2019-01-29 | 2020-02-07 | 中山市正友机械制造有限公司 | Automatic material processing system for double-row synchronous line shutdown |
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| CN109606853A (en) | 2019-04-12 |
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