Aluminum profile cutting device
Technical Field
The invention belongs to the technical field of aluminum product production and processing, and particularly relates to an aluminum profile cutting device.
Background
The aluminum profile is widely applied in production and life of people, and is characterized in that preplating and electroplating process steps are added on the basis of a conventional titanium plating process, and the aluminum profile process is to place an activated plated part in an aqueous solution of salt and hydrochloric acid for chemical treatment.
The aluminium alloy is in the course of working, need cut original section bar, but present cutting equipment cutting angle is more single, can only accomplish segmentation cutting mostly, when needs carry out horizontal cutting to the section bar, needs change equipment again, and is more troublesome, especially meets special section bars such as L type, T type, and it is very difficult to operate. In view of this, the present invention provides an aluminum profile cutting apparatus, which has the following features:
(1) according to the aluminum profile cutting device, the angle of the cutter disc can be freely adjusted, when the cutter disc rotates to be perpendicular to the first sliding groove, the movable module can be moved along the sliding groove, so that longitudinal sectional cutting of a profile is realized, when the cutter disc rotates to be parallel to the first sliding groove, the support module can be moved along the first sliding groove, so that transverse cutting of the profile is realized, the cutting requirements of profiles in various shapes are met, and the application range is wide;
(2) according to the aluminum profile cutting device, the profile can be automatically conveyed forwards through the first feeding module and the second feeding module, so that the cutting is more convenient and accurate, the profile can be limited, and the cutting effect is prevented from being influenced by severe shaking of the profile.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an aluminum profile cutting device, the angle of a cutter disc can be freely adjusted by the cutting machine, when the cutter disc rotates to be perpendicular to a first sliding groove, a moving module can be moved along the sliding groove to realize longitudinal sectional cutting of a profile, and when the cutter disc rotates to be parallel to the first sliding groove, a supporting module can be moved along the first sliding groove to realize transverse cutting of the profile, so that the cutting requirements of profiles in various shapes are met, and the application range is wide; through first feeding module, second feeding module alright with the automatic forward transport of section bar to it is more convenient, accurate when making the cutting, also can carry on spacingly to the section bar, avoids the section bar acutely to tremble the influence cutting effect.
The technical scheme adopted by the invention for solving the technical problems is as follows: an aluminum profile cutting device comprises a substrate; the surface of the substrate is provided with a first sliding groove, and the surface of the substrate is vertically provided with a supporting module; the supporting module comprises a first sliding block, a fixed column and a sliding rod, and the first sliding block is connected with the first sliding chute in a sliding mode; the first sliding groove is of a strip-shaped structure and is used for the first sliding block to slide back and forth on the surface of the substrate; the top surface of the first sliding block is vertically provided with the fixed column, the first sliding block is welded with the fixed column and used for enhancing the stability of the fixed column, the top end of the fixed column is vertically provided with the sliding rod, and the fixed column is welded with the sliding rod and used for improving the stability of the sliding rod; the auxiliary support module is arranged on the fixed column, and a through groove is formed in the middle of the fixed column; a through hole is formed below the through groove; the auxiliary support module comprises an electric push rod, a steel wire rope, a cylinder, a cylindrical air bag and a lantern ring; the electric push rod is positioned in the through groove, the other end of the electric push rod is positioned at the lower end of the first motor and is in contact with the bottom of the first motor, and the electric push rod is connected with a lantern ring in a sliding mode; one end of the cylindrical air bag is connected with the electric push rod, the other end of the cylindrical air bag is connected to the bottom of the through groove, and the cylindrical air bag is communicated with an air cavity of the air cylinder through a pipeline; the bottom of the lantern ring is hinged with the end part of the cylinder; the bottom end of the cylinder is hinged to the fixing column; one end of the steel wire rope is connected with the moving module, and the other end of the steel wire rope penetrates through the through hole to be connected with a telescopic rod of the air cylinder; the sliding rods and the first sliding grooves are vertically distributed; the sliding rod is connected with a moving module, and the moving module comprises a second sliding block, a first locking knob and a pneumatic telescopic rod; a cylindrical through hole is formed in the second sliding block, the sliding rod penetrates through the cylindrical through hole, and the second sliding block can slide on the sliding rod; the bottom of the cylindrical through hole is provided with an installation box; the bottom of the second sliding block is provided with the pneumatic telescopic rod; the top end of the pneumatic telescopic rod is provided with a fixed block, the pneumatic telescopic rod is fixedly connected with the fixed block through a bolt, the pneumatic telescopic rod is convenient to disassemble, replace or maintain, and the fixed block is rotatably connected with the installation box through a bearing; the fixing block is fixedly connected with the installation box through the first locking knob, the first locking knob penetrates through the side wall of the installation box in a threaded mode, and the first locking knob is used for positioning the fixing block; the bottom end of the pneumatic telescopic rod is vertically provided with a cutting module, the cutting module is used for cutting an aluminum profile, and the moving module is used for adjusting and fixing the position and the angle of the cutting module; a first feeding module and a second feeding module are symmetrically arranged on one side of the substrate, the first feeding module is positioned at the top of the second feeding module, and the aluminum profile passes through the cutting module and is cut by the cutting module through the matching between the first feeding module and the second feeding module; and the two sides of the first feeding module and the second feeding module are fixedly connected with a positioning module.
Specifically, the cutting module comprises a first motor and a cutter disc, the first motor is fixedly connected with the pneumatic telescopic rod, and the first motor is fixedly connected with the pneumatic telescopic rod through a bolt; the first motor is fixedly connected with the cutter disc through screws so as to facilitate replacement of the cutter disc, and the cutter disc is driven to rotate through the first motor, so that cutting of the aluminum profile is achieved.
Specifically, the first motor with the surface of base plate is parallel to each other distributes, just the cutter dish with base plate mutually perpendicular distributes for the cutting plane of aluminium alloy can keep perpendicularly.
Specifically, the first feeding module and the second feeding module have the same structure, and the first feeding module comprises a first fixing plate, a transmission module, a transmission chain, a power module and a third gear; the first fixing plate is fixedly connected with the positioning module, and a plurality of conveying modules are distributed on the surface of the first fixing plate at equal intervals; the conveying module comprises a rolling wheel, a first gear and a second fixing plate, and the second fixing plate and the first gear are arranged at two ends of the rolling wheel; the second fixing plate is vertically and fixedly connected with the first fixing plate, the second fixing plate is welded with the first fixing plate, and the first gear is positioned outside the second fixing plate; the outer wall of the first gear is connected with the transmission chain in a meshed mode, the transmission chain is used for driving the first gear to rotate, and one end of the transmission chain is connected with the power module in a meshed mode; the other end of the transmission chain is meshed with the third gear; the power module comprises a second motor and a second gear, and the second gear is in meshing connection with the transmission chain; the second gear is connected with the second motor in a rotating mode, and the rolling wheel can rotate under the driving of the second motor through the matching among the transmission chain, the second gear, the second motor and the third gear, so that transmission is achieved.
Specifically, the diameter of the first gear is the same as that of the third gear, the diameter of the first gear is smaller than that of the rolling wheel, and the aluminum section bar is fixed during cutting and conveyed after the cutting is finished.
Specifically, the positioning module comprises a positioning fixing plate and a second locking knob, a second sliding groove is formed in the positioning fixing plate, and the second sliding groove is of a vertically arranged long strip-shaped structure; the first feeding module is connected with the second chute in a sliding manner; the second feeding module is fixedly connected with the positioning fixing plate; the positioning fixing plate is fixedly connected with the first feeding module through the second locking knob, and the second locking knob is used for fixing the position of the first feeding module.
Specifically, the positioning module further comprises an adjusting spring, and the adjusting spring is embedded in the second sliding groove; the adjusting spring is located at the bottom of the second locking knob and used for downwards pulling the first feeding module, so that the first feeding module and the second feeding module clamp the aluminum profile, and the aluminum profile is limited.
The invention has the beneficial effects that:
(1) according to the aluminum profile cutting device, the angle of the cutter disc can be freely adjusted, when the cutter disc rotates to be perpendicular to the first sliding groove, the moving module can be moved along the sliding groove, longitudinal segmented cutting of a profile is achieved, when the cutter disc rotates to be parallel to the first sliding groove, the supporting module can be moved along the first sliding groove, transverse cutting of the profile is achieved, accordingly, cutting requirements of profiles in various shapes are met, and the application range is wide.
(2) According to the aluminum profile cutting device, the profile can be automatically conveyed forwards through the first feeding module and the second feeding module, so that the cutting is more convenient and accurate, the profile can be limited, and the cutting effect is prevented from being influenced by severe shaking of the profile.
Drawings
The invention is further illustrated with reference to the following figures and examples.
Fig. 1 is a schematic structural diagram of an automatic aluminum profile cutting apparatus according to a preferred embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic view of a first feed module of the present invention;
FIG. 4 is a schematic view of the internal structure of the substrate and support module according to the present invention;
FIG. 5 is a schematic diagram of a mobile module according to the present invention.
In the figure: 1. a base plate, 11, a first sliding chute, 2, a supporting module, 21, a first sliding block, 22, a fixed column, 23, a sliding rod, 3, a moving module, 31, a second sliding block, 311, an installation box, 312, a cylindrical through hole, 32, a first locking knob, 33, a pneumatic telescopic rod, 331, a fixed block, 4, a cutting module, 41, a first motor, 42, a cutter disc, 5, a first feeding module, 51, a first fixed plate, 52, a transmission module, 521, a rolling wheel, 522, a first gear, 523, a second fixed plate, 53, a transmission chain, 54, a power module, 542, a second gear, 541, a second motor, 55, a third gear, 6, a second feeding module, 7, a positioning module, 71, a positioning fixed plate, 711, a second sliding chute, 72, a second locking knob, 73, an adjusting spring, 81, an electric push rod, 82, a steel wire rope, 83, a cylinder, 84, a cylindrical air bag, 85. a collar.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1, fig. 2, fig. 3, fig. 4 and fig. 5, the aluminum profile cutting apparatus according to the present invention includes a substrate 1; a first sliding groove 11 is formed in the surface of the substrate 1, and a supporting module 2 is vertically arranged on the surface of the substrate 1; the supporting module 2 comprises a first sliding block 21, a fixed column 22 and a sliding rod 23, and the first sliding block 21 is connected with the first sliding chute 11 in a sliding manner; the first sliding chute 11 is in a strip-shaped structure, and the first sliding chute 11 is used for the front and back sliding of the first sliding block 21 on the surface of the substrate 1; the top surface of the first sliding block 21 is vertically provided with the fixed column 22, the first sliding block 21 is welded with the fixed column 22 and used for enhancing the stability of the fixed column 22, the top end of the fixed column 22 is vertically provided with the sliding rod 23, and the fixed column 22 is welded with the sliding rod 23 and used for improving the stability of the sliding rod 23; an auxiliary support module is arranged on the fixed column 22, and a through groove is formed in the middle of the fixed column 22; a through hole is formed below the through groove; the auxiliary support module comprises an electric push rod 81, a steel wire rope 82, a cylinder 83, a cylindrical air bag 84 and a lantern ring 85; the electric push rod 81 is positioned in the through groove, the other end of the electric push rod 81 is positioned at the lower end of the first motor 41 and is in contact with the bottom of the first motor 41, and a sleeve ring 85 is connected to the electric push rod 81 in a sliding manner; one end of the cylindrical air bag 84 is connected with the electric push rod 81, the other end of the cylindrical air bag is connected to the bottom of the through groove, and the cylindrical air bag 84 is communicated with an air cavity of the air cylinder 83 through a pipeline; the bottom of the lantern ring 85 is hinged with the end part of the cylinder 83; the bottom end of the cylinder 83 is hinged on the fixed column 22; one end of the steel wire rope 82 is connected with the mobile module 3, and the other end of the steel wire rope penetrates through the through hole to be connected with an expansion rod of the air cylinder 83; the sliding rods 23 and the first sliding chutes 11 are vertically distributed; the sliding rod 23 is connected with a moving module 3, and the moving module 3 comprises a second sliding block 31, a first locking knob 32 and a pneumatic telescopic rod 33; a cylindrical through hole 312 is formed in the second slider 31, the slide rod 23 penetrates through the cylindrical through hole 312, and the second slider 31 can slide on the slide rod 23; the bottom of the cylindrical through hole 312 is provided with a mounting box 311; the bottom of the second sliding block 31 is provided with the pneumatic telescopic rod 33; the top end of the pneumatic telescopic rod 33 is provided with a fixed block 331, the pneumatic telescopic rod 33 is fixedly connected with the fixed block 331 through bolts, the pneumatic telescopic rod 33 is convenient to disassemble, replace or maintain, and the fixed block 331 is rotatably connected with the installation box 311 through a bearing; the fixing block 331 is fixedly connected with the installation box 311 through the first locking knob 32, the first locking knob 32 penetrates through the side wall of the installation box 311 in a threaded manner, and the first locking knob 32 is used for positioning the fixing block 331; the bottom end of the pneumatic telescopic rod 33 is vertically provided with a cutting module 4, the cutting module 4 is used for cutting an aluminum profile, and the moving module 3 is used for adjusting and fixing the position and the angle of the cutting module 4; a first feeding module 5 and a second feeding module 6 are symmetrically installed on one side of the substrate 1, the first feeding module 5 is located at the top of the second feeding module 6, and the aluminum profile passes through the cutting module 4 and is cut by the cutting module 4 through the matching between the first feeding module 5 and the second feeding module 6; and the two sides of the first feeding module 5 and the second feeding module 6 are fixedly connected with a positioning module 7.
Specifically, as shown in fig. 1, the cutting module 4 of the aluminum profile cutting device of the present invention includes a first motor 41 and a cutter disc 42, the first motor 41 is fixedly connected to the pneumatic telescopic rod 33, and the first motor 41 is fixedly connected to the pneumatic telescopic rod 33 through a bolt; first motor 41 with cutter disc 42 passes through screw fixed connection to cutter disc 42's change drives cutter disc 42 through first motor 41 and rotates, thereby realizes the cutting to the aluminium alloy.
Specifically, as shown in fig. 1, in the aluminum profile cutting device according to the present invention, the first motor 41 and the surface of the base plate 1 are distributed in parallel, and the cutter disc 42 and the base plate 1 are distributed in perpendicular, so that the cutting surface of the aluminum profile can be kept perpendicular.
Specifically, as shown in fig. 1 and 3, in the aluminum profile cutting device according to the present invention, the first feeding module 5 and the second feeding module 6 have the same structure, and the first feeding module 5 includes a first fixing plate 51, a transmission module 52, a transmission chain 53, a power module 54, and a third gear 55; the first fixing plate 51 is fixedly connected with the positioning module 7, and a plurality of the transmission modules 52 are equidistantly distributed on the surface of the first fixing plate 51; the conveying module 52 comprises a rolling wheel 521, a first gear 522 and a second fixing plate 523, and the second fixing plate 523 and the first gear 522 are arranged at two ends of the rolling wheel 521; the second fixing plate 523 is vertically and fixedly connected with the first fixing plate 51, the second fixing plate 523 is welded with the first fixing plate 51, and the first gear 522 is located outside the second fixing plate 523; the outer wall of the first gear 522 is engaged with the transmission chain 53, the transmission chain 53 is used for driving the first gear 522 to rotate, and one end of the transmission chain 53 is engaged with the power module 54; the other end of the transmission chain 53 is meshed with the third gear 55; the power module 54 comprises a second motor 541 and a second gear 542, and the second gear 542 is engaged with the transmission chain 53; the second gear 542 is rotatably connected to the second motor 541, and the rolling wheel 521 can be driven by the second motor 541 to rotate through the cooperation between the transmission chain 53, the second gear 542, the second motor 541 and the third gear 55, so as to realize transmission.
Specifically, as shown in fig. 3, in the aluminum profile cutting device according to the present invention, the diameter of the first gear 522 is the same as that of the third gear 55, and the diameter of the first gear 522 is smaller than that of the rolling wheel 521, so as to ensure the fixation of the aluminum profile during the cutting and the conveyance of the cut aluminum profile.
Specifically, as shown in fig. 1, in the aluminum profile cutting device according to the present invention, the positioning module 7 includes a positioning fixing plate 71 and a second locking knob 72, and a second sliding groove 711 is formed in the positioning fixing plate 71, and the second sliding groove 711 is a vertically arranged long strip structure; the first feeding module 5 is slidably connected with the second chute 711; the second feeding module 6 is fixedly connected with the positioning fixing plate 71; the positioning fixing plate 71 is fixedly connected to the first feeding module 5 through the second locking knob 72, and the second locking knob 72 is used for fixing the position of the first feeding module 5.
Specifically, as shown in fig. 1, in the aluminum profile cutting device according to the present invention, the positioning module 7 further includes an adjusting spring 73, and the adjusting spring 73 is embedded in the second sliding groove 711; the adjusting spring 73 is located at the bottom of the second locking knob 72, and the adjusting spring 73 is used for pulling the first feeding module 5 downwards, so that the first feeding module 5 and the second feeding module 6 clamp the aluminum profile, and the aluminum profile is limited.
When the feeding device is used, before machining, the distance between the first feeding module 5 and the second feeding module 6 is adjusted according to the thickness of a machined profile, the first feeding module 5 moves up and down along the second sliding groove 711, when the profile can be tightly clamped between the first feeding module 5 and the second feeding module 6, the profile can be stopped, and the second locking knob 72 is screwed; when the longitudinal cutting is needed, the moving module 3 is rotated to enable the cutter disc 42 and the first sliding chute 11 to be vertically distributed, and then the first locking knob 32 is screwed; during feeding, the second motor 541 drives the second gear 542 to rotate, and further drives each conveying module 52 to synchronously rotate through the transmission chain 53, so that the section bar moves forwards under the driving of the two rolling wheels 521 at the top and the bottom, when the section bar passes through the bottom of the cutter disc 42 to reach a proper length, the second motor 541 can be stopped, then the pneumatic telescopic rod 33 drives the cutting module 4 to move downwards, the cutter disc 42 is contacted with the section bar and starts cutting, then the cutting module 4 is moved along the sliding rod 23, so that the extending part is cut off, then the second motor 541 is started again to feed the next section bar, and the steps are repeated, so that quick automatic feeding and cutting are realized; when the section bar needs to be transversely cut, the moving module 3 can be rotated to enable the cutter disc 42 to be parallel to the first sliding chute 11, and then the supporting module 2 is moved along the first sliding chute 11, so that the cutter disc 42 can finish transverse cutting; and when the moving module 3 moves, the wire rope 82 is pulled, the wire rope 82 pulls the telescopic rod of the connected air cylinder 83, meanwhile, the first motor 41 moves downwards to compress the electric push rod 81, the electric push rod 81 moves downwards to compress the cylindrical air bag 84, and air in the cylindrical air bag 84 is compressed and guided into the air cavity of the air cylinder 83, so that the telescopic rod of the air cylinder 83 extends out, the lantern ring 85 is driven to slide along the electric push rod 81 until the electric push rod touches the first motor 41, the first motor 41 is supported in an auxiliary mode, and the first motor 41 is prevented from shaking.
The invention provides an aluminum profile cutting device, the angle of a cutter disc 42 can be freely adjusted by the cutting machine, when the cutter disc 42 rotates to be vertical to a first sliding chute 11, a movable module 3 can be moved along the sliding chute to realize longitudinal sectional cutting of a profile, and when the cutter disc 42 rotates to be parallel to the first sliding chute 11, a supporting module 2 can be moved along the first sliding chute 11 to realize transverse cutting of the profile, so that the cutting requirements of profiles in various shapes are met, and the application range is wide; through first feed module 5, second feed module 6 alright with the automatic forward transport of section bar to it is more convenient, accurate when making the cutting, also can carry on spacingly to the section bar, avoids the section bar acutely to tremble the influence cutting effect.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.