CN109604401B - Novel linear transmission integrated spiral armored hose machine - Google Patents
Novel linear transmission integrated spiral armored hose machine Download PDFInfo
- Publication number
- CN109604401B CN109604401B CN201811504925.4A CN201811504925A CN109604401B CN 109604401 B CN109604401 B CN 109604401B CN 201811504925 A CN201811504925 A CN 201811504925A CN 109604401 B CN109604401 B CN 109604401B
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- motor
- machine head
- spool
- machine
- servo motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D15/00—Corrugating tubes
- B21D15/04—Corrugating tubes transversely, e.g. helically
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
- Insulated Conductors (AREA)
Abstract
The invention relates to a novel linear transmission integrated spiral armored hose machine which comprises a servo motor, an encoder, a differential mechanism, a differential shaft, a main shaft, a magnetic motor, a machine head, a spool and a feeding device, wherein the encoder is arranged between the servo motor and the differential mechanism, the differential shaft is arranged on the inner side of the main shaft, the main shaft penetrates through the magnetic motor, the magnetic motor is arranged on one side of the machine head, the spool is arranged on the other side of the machine head, and the spool is connected with the feeding device. The invention can realize that the power mechanism directly drives the workpiece to rotate at high speed, and the magnetic field control motor and the servo motor are combined to generate power to drive the machine head to rotate at high speed, thereby effectively improving the stability of the product on gravitation, greatly improving the qualification rate of the product, reducing energy consumption, having simple and convenient operation, and reducing the complicated transmission steps of the existing armored hose machine; the production cost is reduced, and the working efficiency is improved.
Description
Technical Field
The invention relates to the technical field of armor equipment, in particular to a novel linear transmission integrated spiral armored hose machine.
Background
There are three transmission modes for manufacturing the spiral metal hose at present: 1. the common three-phase motor provides power, the synchronous belt wheel drives the machine head to rotate, the differential mechanism controls the speed ratio, and different synchronous wheels need to be replaced according to different specifications; 2. the machine head is driven by a common three-phase motor and a servo motor and is driven to rotate at a high speed by a synchronous belt wheel without replacing the synchronous wheel; 3. the machine head is driven by a common three-phase motor and a servo motor and is driven to rotate at a high speed through gear transmission in a gear box.
The defects of the prior art are as follows: 1. the main disadvantages of the first transmission mode are: the speed is low, the production efficiency is low, the cost of customers is high, an additional external motor drives a belt to drive, and the equipment cannot be made into an integral type; the synchronous pulley cannot be worn for a long time, so that the maintenance rate is high. 2. The second transmission mode has improved production efficiency, but the tube has poor gravitational stability when being used for making a hose with a small specification of 0.6mm-2.0mm, and the synchronous pulley is easy to wear for a long time and needs to be replaced regularly. 3. The third transmission mode has stable performance and high working efficiency, but has high cost and short sealing performance after a long time, and lubricating grease needs to be replaced regularly.
Disclosure of Invention
The invention provides a novel linear transmission integrated spiral armored hose machine which can reduce the complicated transmission steps of the existing armored hose machine, reduce the cost and improve the working efficiency and the qualified rate in order to solve the problems in the prior art.
The specific technical scheme is as follows: the utility model provides a novel linear drive integral type spiral armor hose machine, includes servo motor, encoder, differential mechanism, differential shaft, main shaft, magnetic motor, aircraft nose, I-shaped wheel and material feeding unit, the encoder sets up between servo motor and differential mechanism, the differential shaft sets up in the main shaft inboard, and magnetic motor is passed to the main shaft, and magnetic motor sets up in aircraft nose one side, and the aircraft nose opposite side is equipped with the I-shaped wheel, and the I-shaped wheel is connected with material feeding unit.
The following is an attached technical solution of the present invention.
As preferred scheme, a lining feeding hole is formed in one side of the servo motor.
As a preferred scheme, one side of the feeding device is provided with a pipe outlet.
Preferably, the spool is wound with an armored metal material.
As the preferred scheme, novel linear transmission integral type spiral armor hose machine includes supporting platform, servo motor, encoder, differential mechanism, differential shaft, main shaft, magnetic motor, aircraft nose, I-shaped wheel and material feeding unit set up on the supporting platform at same center.
The invention has the technical effects that: compared with the prior art, the novel linear transmission integrated spiral armored hose machine can directly drive a workpiece to rotate at a high speed by using the power mechanism, and solves the problems that the workpiece is driven by the aid of a plurality of easily-consumed and easily-damaged accessories during transmission, the cost is high, the energy consumption is high, the production efficiency is low, the product percent of pass is low, and the like; the magnetic field control motor and the servo motor are combined to generate power to drive the machine head to rotate at a high speed, so that the stability of the product on the gravitation is effectively improved, the qualification rate of the product is greatly improved, the energy consumption is reduced, and the operation is simple and convenient. The novel linear transmission integrated spiral armored hose machine can reduce the complicated transmission steps of the existing armored hose machine; the production cost including consumable cost and periodic maintenance cost is reduced; the working efficiency is improved, and the qualification rate of the product reaches 100 percent.
Drawings
Fig. 1 is a schematic diagram of a novel linear transmission integrated spiral armored hose machine according to an embodiment of the invention.
Fig. 2 is a schematic view of portion a of fig. 1 of the present invention.
Detailed Description
The essential features and advantages of the invention will be further explained below with reference to examples, but the invention is not limited to the examples listed.
As shown in fig. 1 and 2, the novel linear transmission integrated spiral armored hose machine of the present embodiment includes a servo motor 1, an encoder 2, a differential mechanism 3, a differential shaft 4, a main shaft 5, a magnetic motor 6, a machine head 7, a spool 8 and a feeding device 9, wherein the encoder 2 is disposed between the servo motor 1 and the differential mechanism 3, the differential shaft 4 is disposed inside the main shaft 5, the main shaft 5 passes through the magnetic motor 6, the magnetic motor 6 is disposed on one side of the machine head 7, the spool 8 is disposed on the other side of the machine head 7, and the spool 8 is connected with the feeding device 9. In the technical scheme, the materials needing armoring, such as the optical fiber cable, the PE hose, the PVC hose and the like, enter the working area of the encoder through the central rotating shaft of the servo motor, then enter the central rotating shaft of the magnetic motor, then enter the center of the machine head rotating at a high speed, and the power of the operation of the machine head is utilized to drive the spool to feed materials. The I-shaped wheel is internally wound with metal flat wires or other armored metal materials in other shapes, the armored workpiece is continuously wound and armored, and the armored object is discharged in parallel under the conditions of no twisting and no twisting by utilizing the principle of a differential mechanism to form an infinite-length, extrusion-preventing and bending-preventing armored photoelectric cable and flexible shaft hose product.
In this embodiment, a lining feed inlet 10 is formed in one side of the servo motor 1, so that materials needing armoring, such as optical fiber cables, PE hoses, PVC hoses and the like, can enter the equipment through the lining feed inlet.
In this embodiment, one side of the feeding device 9 is provided with a nozzle 11, so that the processed product can be output from the nozzle.
In this embodiment, the spool 8 is wound with the armored metal material, so that the armored metal material can be continuously wound for feeding.
In this embodiment, novel linear drive integral type spiral armor hose machine includes supporting platform 12, servo motor, encoder, differential mechanism, differential shaft, main shaft, magnetic motor, aircraft nose, I-shaped wheel and material feeding unit set up on the supporting platform at same center.
The use method of the novel linear transmission integrated spiral armored hose machine of the embodiment is as follows: 1. a lining pipe (materials needing armoring such as optical fiber cables, PE (polyethylene), PVC (polyvinyl chloride) hoses and the like) is connected from a lining feeding hole 10 and enters through a central shaft of a servo motor; 2. the inner lining pipe sequentially enters the encoder, the differential mechanism, the differential shaft, the main shaft and the central rotating shaft of the magnetic motor, is in communication connection with the programmable PLC through the encoder, and is provided with numerical control data of the rotating speed ratio of the differential shaft and the central rotating shaft of the magnetic motor; 3. then the lining pipe enters the machine head again, the machine head and the feeding spool are made into a spiral armored hose and move forwards to the pipe outlet, and the armored hose and the pipe outlet are kept in a parallel state in the forward moving process, namely, the armored hose is not twisted and bent.
Compared with the prior art, the novel linear transmission integrated spiral armored hose machine can directly drive a workpiece to rotate at a high speed by using the power mechanism, and solves the problems that the workpiece is driven by the aid of a plurality of easily-consumed and easily-damaged accessories during transmission, the cost is high, the energy consumption is high, the production efficiency is low, the product percent of pass is low, and the like; the magnetic field control motor and the servo motor are combined to generate power to drive the machine head to rotate at a high speed, so that the stability of the product on the gravitation is effectively improved, the qualification rate of the product is greatly improved, the energy consumption is reduced, and the operation is simple and convenient. The novel linear transmission integrated spiral armored hose machine can reduce the complicated transmission steps of the existing armored hose machine; the production cost including consumable cost and periodic maintenance cost is reduced; the working efficiency is improved, and the qualification rate of the product reaches 100 percent.
It should be noted that the above-mentioned preferred embodiments are merely illustrative of the technical concepts and features of the present invention, and are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (1)
1. A novel linear transmission integrated spiral armored hose machine is characterized by comprising a servo motor, an encoder, a differential mechanism, a differential shaft, a main shaft, a magnetic motor, a machine head, a spool and a feeding device, the encoder is arranged between the servo motor and the differential mechanism, the differential shaft is arranged on the inner side of the main shaft, the main shaft penetrates through the magnetic motor, the magnetic motor is arranged on one side of the machine head, the spool is arranged on the other side of the machine head and is connected with the feeding device, a lining feed inlet is arranged on one side of the servo motor, a pipe outlet is arranged on one side of the feeding device, armored metal material is wound on the spool, the novel linear transmission integrated spiral armored hose machine comprises a supporting platform, the servo motor, the encoder, the differential mechanism, the differential shaft, the main shaft, the magnetic motor, the machine head, the spool and the feeding device are arranged on a supporting platform at the same center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811504925.4A CN109604401B (en) | 2018-12-10 | 2018-12-10 | Novel linear transmission integrated spiral armored hose machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811504925.4A CN109604401B (en) | 2018-12-10 | 2018-12-10 | Novel linear transmission integrated spiral armored hose machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109604401A CN109604401A (en) | 2019-04-12 |
| CN109604401B true CN109604401B (en) | 2020-10-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811504925.4A Active CN109604401B (en) | 2018-12-10 | 2018-12-10 | Novel linear transmission integrated spiral armored hose machine |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR889793A (en) * | 1942-02-04 | 1944-01-19 | Licentia Gmbh | Method and wire guide for making a spiral winding on an electrical conductor for hollow telephone conductors |
| JPS4848742A (en) * | 1971-10-25 | 1973-07-10 | ||
| CN202307354U (en) * | 2011-07-13 | 2012-07-04 | 上海南洋电工器材有限公司 | Wrapping head driving mechanism for active paying-off wrapping machine |
| CN208083604U (en) * | 2018-01-31 | 2018-11-13 | 湖北环一电磁装备工程技术有限公司 | A kind of thread bushing threading machine that no frame permanent magnet synchronous motor directly drives |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201904164U (en) * | 2010-12-18 | 2011-07-20 | 平湖迪工机械制造有限公司 | Differential gear box for cable stranding machine |
| CN202307331U (en) * | 2011-10-20 | 2012-07-04 | 马鞍山市天力机械有限公司 | Electric non-stop pre-twisting mechanism for cabling machines |
| CN203588770U (en) * | 2013-11-07 | 2014-05-07 | 扬州市星海船用设备科技有限公司 | Armoring machine |
| CN104361953A (en) * | 2014-11-12 | 2015-02-18 | 江苏华鹏智能电气股份有限公司 | Armored cable production line differential feed mechanism |
| CN206059033U (en) * | 2016-08-31 | 2017-03-29 | 深圳市金环宇电线电缆有限公司 | A kind of armouring shaped device and equipment |
-
2018
- 2018-12-10 CN CN201811504925.4A patent/CN109604401B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR889793A (en) * | 1942-02-04 | 1944-01-19 | Licentia Gmbh | Method and wire guide for making a spiral winding on an electrical conductor for hollow telephone conductors |
| JPS4848742A (en) * | 1971-10-25 | 1973-07-10 | ||
| CN202307354U (en) * | 2011-07-13 | 2012-07-04 | 上海南洋电工器材有限公司 | Wrapping head driving mechanism for active paying-off wrapping machine |
| CN208083604U (en) * | 2018-01-31 | 2018-11-13 | 湖北环一电磁装备工程技术有限公司 | A kind of thread bushing threading machine that no frame permanent magnet synchronous motor directly drives |
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| Publication number | Publication date |
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| CN109604401A (en) | 2019-04-12 |
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