CN109604104A - Conductor corrosion prevention rouge on-line intelligence coating unit - Google Patents

Conductor corrosion prevention rouge on-line intelligence coating unit Download PDF

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Publication number
CN109604104A
CN109604104A CN201910103522.7A CN201910103522A CN109604104A CN 109604104 A CN109604104 A CN 109604104A CN 201910103522 A CN201910103522 A CN 201910103522A CN 109604104 A CN109604104 A CN 109604104A
Authority
CN
China
Prior art keywords
extrusion chamber
die ontology
core model
rouge
corrosion prevention
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910103522.7A
Other languages
Chinese (zh)
Inventor
徐中凯
朱元成
孙超
杨长龙
李锡忠
郑薇
张宏宇
段有重
马洪峰
李悦悦
金鹏
金卓琛
郭峰
刘洋
丛培贤
丁鹏
齐亮
王红梅
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yingkou Electric Power Supply Co Of State Grid Liaoning Electric Power Supply Co ltd
State Grid Corp of China SGCC
Original Assignee
Shenzhen Woruide Composite Technology Co Ltd
State Grid Corp of China SGCC
State Grid Liaoning Electric Power Co Ltd
Shenyang Power Supply Co of State Grid Liaoning Electric Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Woruide Composite Technology Co Ltd, State Grid Corp of China SGCC, State Grid Liaoning Electric Power Co Ltd, Shenyang Power Supply Co of State Grid Liaoning Electric Power Co Ltd filed Critical Shenzhen Woruide Composite Technology Co Ltd
Priority to CN201910103522.7A priority Critical patent/CN109604104A/en
Publication of CN109604104A publication Critical patent/CN109604104A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/001Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work incorporating means for heating or cooling the liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0241Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to elongated work, e.g. wires, cables, tubes

Landscapes

  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of conductor corrosion prevention rouge on-line intelligence coating units, including pressurizing unit and coating die, pressurizing unit includes hopper, extrusion chamber, extruding screw and motor, hopper is connected on extrusion chamber, extruding screw is located in extrusion chamber, extruding screw is stretched out from one end of extrusion chamber to be connected to motor, and the other end of extrusion chamber is open end;Coating die includes die ontology, it is cavity in die ontology, front opening, die ontology upper end sets import, for passing through piping connection with the open end of extrusion chamber, core model is set inside die ontology, and through-hole is set inside core model, conducting wire pass through core model after again through die ontology front end opening, core model rear end pass through die ontology rear end after with cover lipid density adjust eyelid retractor connect.The present invention can guarantee coating uniformly according to regulation coated weight is required, closely knit, go out without redundancy seborrhea, environment is clean and tidy, greatly improves operating efficiency, improves coating grease effect.

Description

Conductor corrosion prevention rouge on-line intelligence coating unit
Technical field
The invention belongs to conductive line surfaces anti-corrosion grease coating equipment technical fields, and in particular to a kind of online intelligence of conductor corrosion prevention rouge It can coating unit.
Background technique
Overhead transmission line is in a corrosive environment using needing to coat anti-corrosion grease, to guarantee in heavily contaminated, coastal equal rings Badly regional transmission line of electricity is safe and reliable to operation in border.The anti-corrosion grease coating equipment ratio of current existing anti-corrosion type steel-cored aluminium strand Relatively simple, majority is voluntarily coated, almost without temperature Rate using anti-corrosion grease is contained in generic container when conducting wire immersion passes through Etc. techniques requirement, coated weight and uniformity not can guarantee, and twisted layer single line gap grease can not immerse coating, and production environment is dirty Disorderly, the safety of product quality and operation is influenced.
Summary of the invention
The object of the present invention is to provide a kind of conductor corrosion prevention rouge on-line intelligence coating unit, which can coat online, Intelligence is matched according to regulation coated weight is required with wire twisting equipment, guarantees coating uniformly, it is closely knit, go out without redundancy seborrhea, environment is whole It is clean, it is greatly improved operating efficiency, improves coating grease effect.
In order to solve the above-mentioned technical problem, The technical solution adopted by the invention is as follows:
A kind of conductor corrosion prevention rouge on-line intelligence coating unit, including pressurizing unit and coating die, pressurizing unit include hopper, squeeze Pressure chamber, extruding screw and motor, hopper are connected on extrusion chamber, and extruding screw is located in extrusion chamber, and extruding screw is from extrusion chamber One end stretch out and be connected to motor, the other end of extrusion chamber is open end;
Coating die includes die ontology, is cavity in die ontology, front opening, and die ontology upper end sets import, for The open end of extrusion chamber connects, and sets core model inside die ontology, and through-hole is set inside core model, and conducting wire is after core model again through mould Have ontology front end opening, core model rear end pass through die ontology rear end after with cover lipid density adjust eyelid retractor connect, cover lipid density Adjustment eyelid retractor is for adjusting horizontal position of the core model in die ontology.
Further, it is clamped core model off-center adjustment apparatus inside the die ontology front end, core model off-center adjustment apparatus is The column structure of inner hollow, and multiple screw rods are circumferentially set on the die ontology of corresponding position, screw rod withstands column structure To be used to finely tune the relative position of column structure and core model.
Further, the core model off-center adjustment apparatus be two thick hollow cylinder integrally connecteds of the thin back segment of leading portion and At circumferentially setting multiple screw rods respectively on the corresponding die ontology of two hollow cylinders.
It further, further include control system, control system includes controller, temperature sensor and pressure sensor, Heater strip is set in the chamber arm of the extrusion chamber, gradient-heated is carried out to extrusion chamber, gradually from extrusion chamber head end to tail end heating temperature Increase, there are two the temperature sensor is set, is respectively provided at the leading portion and back segment of the extrusion chamber, pressure sensor is located at extrusion chamber Middle part, controller connect with the heater strip in the motor, temperature sensor, pressure sensor and extrusion chamber chamber arm respectively, And gas vent is set on the cavity of extrusion chamber.
Further, propeller is set in the hopper, propeller includes hydraulic stem and push plate, and hydraulic stem is fixed on hopper Interior, push plate is connected on hydraulic stem, and hopper connects feed pipe, feed pipe and push plate for side seal on hopper.
Further, the hopper is located at the front end of extrusion chamber, the screw thread on the extruding screw from front to back spacing and Height is all gradually reduced, and the extruding screw diameter becomes larger from front to back.
Further, the core model leading portion is cone, and back segment is cylindrical body.
Further, the import of the die ontology upper end is connected by the open end of pipeline and extrusion chamber, the pipeline For flexible conduit.
Further, the die ontology import is located at die ontology rearmost end.
Compared with prior art, advantage for present invention is with beneficial effect:
A kind of conductor corrosion prevention rouge on-line intelligence coating unit of the present invention, including pressurizing unit and coating die, due to coating die On be provided with cover lipid density adjustment eyelid retractor, horizontal position of the adjustable core model in die ontology.When needing to adjust conducting wire When covering lipid density of upper anti-corrosion grease adjusts front-rear position of the eyelid retractor adjusting core model in die ontology by covering lipid density, real Existing extruding of the mold to anti-corrosion grease difference dynamics covers lipid density to adjust.It covers lipid density adjustment eyelid retractor and core model rear end can It rotationally connects, the adjustment of horizontal position is realized by rotation.Clamping core model bias adjustment inside inventive die ontology front end Device can prevent the anti-corrosion grease being coated on conducting wire in uneven thickness.
Since anti-corrosion grease is under normal temperature state, mobility is very poor, therefore propeller is set in hopper, when charging, anti-corrosion grease Entered by the feed pipe of hopper, hydraulic stem starting moves back and forth, pushes anti-corrosion grease to extrusion chamber by push plate, significantly Increase the working efficiency of device.Since spacing and height are all gradually reduced the screw thread on extruding screw from front to back, and it is described crowded Pressure screw diameter becomes larger from front to back.It is gradually increased in this way, anti-corrosion grease squeezes degree from front to back in extrusion chamber, thus Different degrees of extruding is realized to anti-corrosion grease.Since the connecting line between pressurizing unit and coating die is flexible conduit, just In being adjusted flexibly for pressurizing unit and coating die position.Inventive die ontology import is located at die ontology rearmost end, can be with It prevents from storing anti-corrosion grease in die ontology back segment.The present invention can guarantee coating uniformly according to regulation coated weight is required, closely knit, There is no redundancy seborrhea to go out, environment is clean and tidy, greatly improves operating efficiency, improves coating grease effect.
Detailed description of the invention
The invention will be further described with reference to the accompanying drawing:
Fig. 1 is conductor corrosion prevention rouge on-line intelligence coating unit overall structure diagram of the present invention;
Fig. 2 is coating die structural schematic diagram.
In figure: hopper 1, extruding screw 3, motor 4, die ontology 5, core model 6, covers lipid density adjustment eyelid retractor at extrusion chamber 2 7, core model off-center adjustment apparatus 8, screw rod 9, controller 10, temperature sensor 11, pressure sensor 12, gas vent 13, hydraulic stem 14, push plate 15, feed pipe 16, conducting wire 17.
Specific embodiment
In order to make the objectives, technical solutions, and advantages of the present invention clearer, with reference to the accompanying drawings and embodiments, right The present invention is further elaborated.It should be appreciated that specific embodiment described herein is used only for explaining the present invention, and It is not used in the restriction present invention.
With reference to Fig. 1 and Fig. 2, conductor corrosion prevention rouge on-line intelligence coating unit of the present invention, including pressurizing unit and coating die, Pressurizing unit includes hopper 1, extrusion chamber 2, extruding screw 3 and motor 4, and hopper 1 is connected on extrusion chamber 2, and extruding screw 3 is located at In extrusion chamber 2, extruding screw 3 is stretched out from one end of extrusion chamber 2 to be connect with motor 4, and the other end of extrusion chamber 2 is open end;
Coating die includes die ontology 5, is cavity in die ontology 5, front opening, 5 upper end of die ontology sets import, is used for Pass through piping connection with the open end of extrusion chamber 2, sets core model 6 inside die ontology 5, and set through-hole inside core model 6, conducting wire 17 is worn Cross the opening after core model 6 again through 5 front end of die ontology, 6 rear end of core model pass through behind 5 rear end of die ontology with cover lipid density adjustment Eyelid retractor 7 connects, and covers lipid density adjustment eyelid retractor 7 for adjusting horizontal position of the core model 6 in die ontology 5.
When carrying out the coating of last anti-corrosion grease to the conducting wire run in production using the present invention, conducting wire is passed through into core model It 6 and is pierced by from die ontology 5, starts motor 4, anti-corrosion grease enters in extrusion chamber 2 from hopper 1, and motor 4 drives extruding screw 3 Rotation squeezes out anti-corrosion grease from the open end of extrusion chamber 2, and anti-corrosion grease enters in die ontology 5 from pipeline, full of after mold cavity It is squeezed out from the opening of 5 front end of die ontology, coated in from the conducting wire that core model 6 comes out.When needing to adjust anti-corrosion grease on conducting wire When covering lipid density, front-rear position of the adjusting core model 6 of eyelid retractor 7 in die ontology 5 is adjusted by covering lipid density, realizes mold pair The extruding of anti-corrosion grease difference dynamics covers lipid density to adjust.Cover lipid density adjustment eyelid retractor 7 and 6 rear end of core model rotationally The adjustment of horizontal position is realized in connection by rotation.
The anti-corrosion grease being coated on conducting wire in order to prevent is in uneven thickness, as the improvement of technical solution, the mold sheet Core model off-center adjustment apparatus 8 is clamped inside 5 front end of body, core model off-center adjustment apparatus 8 is the column structure of inner hollow, and right It answers and circumferentially sets multiple screw rods 9 on the die ontology of position, screw rod 9 withstands column structure to be used to finely tune column structure and core The relative position of mould 6.
When 6 front end of core model is not at the center of 8 front end aperture of core model off-center adjustment apparatus, the spiral shell of respective direction is rotated Bar 9 realizes the adjustment of 8 position of core model off-center adjustment apparatus so that main structure position is finely adjusted.
It for the adjustment more standardized, prevents from that adjustment effect is not achieved, as the improvement of technical solution, the core model is inclined Heart adjustment device 8 is that two thick hollow cylinder integrally connecteds of the thin back segment of leading portion form, in the corresponding mold of two hollow cylinders Multiple screw rods 9 are circumferentially set on ontology respectively.
It further include control system as the improvement of technical solution to control anti-corrosion grease coating unit, control system System includes controller 10, temperature sensor 11 and pressure sensor 12, sets heater strip in the chamber arm of the extrusion chamber 2, to crowded Chamber 2 is pressed to carry out gradient-heated, it is cumulative from 2 head end of extrusion chamber to tail end heating temperature, there are two the temperature sensor 11 is set, point Be not located at the leading portion and back segment of the extrusion chamber 2, pressure sensor 12 is located at the middle part of extrusion chamber 2, controller 10 respectively with institute It states motor 4, temperature sensor 11, pressure sensor 12 to connect with the heater strip in extrusion chamber chamber arm, and in the chamber of extrusion chamber Gas vent 13 is set on body.
During the work time, heater strip carries out gradient-heated to extrusion chamber 2, considers the normal application temperature of anti-corrosion grease, from The section that 2 front end of extrusion chamber is heated to back segment is monitored by temperature sensor 11 and pressure sensor 12 and is squeezed between 30-80 DEG C The temperature and pressure in chamber 2 is pressed, is transmitted to controller 10, controller 10 is regulated and controled according to preset threshold value, control methods There is the heating function of pause or continuous heating silk or opens or closes gas vent 13.
Since anti-corrosion grease is under normal temperature state, mobility is very poor, therefore the improvement as technical solution, sets in the hopper 1 Propeller, propeller include hydraulic stem 14 and push plate 15, and hydraulic stem 14 is fixed in hopper 1, and push plate 15 is connected to hydraulic stem 14 On, and hopper 1 connects feed pipe 16, feed pipe 16 and push plate 15 for side seal on hopper 1.
When charging, anti-corrosion grease is entered by the feed pipe 16 of hopper 1, and hydraulic stem 14 starts, and is moved back and forth, by pushing away Plate 15 pushes anti-corrosion grease to extrusion chamber 2.Hydraulic stem can independent power control, can also be connect with controller 10, pass through control Device 10 realizes intelligent control.
In order to realize different degrees of extruding to anti-corrosion grease, as the improvement of technical solution, the hopper 1 is located at extrusion chamber 2 front end, spacing and height are all gradually reduced the screw thread on the extruding screw 3 from front to back, and 3 diameter of the extruding screw It becomes larger from front to back.It is gradually increased in this way, anti-corrosion grease squeezes degree from front to back in extrusion chamber 2.
Core model 6 as one preferred, 6 leading portion of core model are cone, and back segment is cylindrical body.
In order to realize being adjusted flexibly for pressurizing unit and coating die position, as the improvement of technical solution, the extruding Connecting line between device and coating die is flexible conduit.
In order to prevent 5 back segment of die ontology store anti-corrosion grease, as the improvement of technical solution, the die ontology 5 into Mouth is located at 5 rearmost end of die ontology.
The above is a preferred embodiment of the present invention, and those skilled in the art can be to above Described specific embodiment does various modifications or additions, these modify or supplements also should be regarded as protection model of the invention It encloses.

Claims (10)

1. conductor corrosion prevention rouge on-line intelligence coating unit, it is characterised in that: including pressurizing unit and coating die, the extruding dress It sets including hopper, extrusion chamber, extruding screw and motor, hopper is connected on extrusion chamber, and extruding screw is located in extrusion chamber, is squeezed Screw rod is stretched out from one end of extrusion chamber to be connected to motor, and the other end of extrusion chamber is open end;The coating die includes mold Ontology, interior die ontology is cavity, and front opening, die ontology upper end sets import, connect for the open end with extrusion chamber, mould Tool body interior sets core model, sets through-hole inside core model, and conducting wire passes through the opening after core model again through die ontology front end, after core model End behind die ontology rear end with cover lipid density adjust eyelid retractor connect.
2. conductor corrosion prevention rouge on-line intelligence coating unit according to claim 1, it is characterised in that: before the die ontology End is internal to be clamped core model off-center adjustment apparatus, and core model off-center adjustment apparatus is the column structure of inner hollow, in corresponding position Multiple screw rods are circumferentially set on die ontology, screw rod withstands column structure to finely tune the relative position of column structure and core model.
3. conductor corrosion prevention rouge on-line intelligence coating unit according to claim 2, it is characterised in that: the core model bias tune The self-contained two thick hollow cylinder integrally connecteds of the thin back segment of leading portion that are set to form, on the corresponding die ontology of two hollow cylinders Multiple screw rods are circumferentially set respectively.
4. conductor corrosion prevention rouge on-line intelligence coating unit according to claim 1, it is characterised in that: further include control system System, control system includes controller, temperature sensor and pressure sensor, sets heater strip in the chamber arm of the extrusion chamber, right Extrusion chamber carries out gradient-heated, there are two the temperature sensor is set, is respectively provided at the leading portion and back segment of the extrusion chamber, pressure Sensor is located at the middle part of extrusion chamber, controller respectively with the motor, temperature sensor, pressure sensor and extrusion chamber chamber arm Interior heater strip connection, and gas vent is set on the cavity of extrusion chamber.
5. conductor corrosion prevention rouge on-line intelligence coating unit according to claim 1, it is characterised in that: set in the hopper Propeller, propeller include hydraulic stem and push plate, and hydraulic stem is fixed in hopper, and push plate is connected on hydraulic stem, hopper connection Feed pipe, feed pipe and push plate are by side seal on hopper.
6. conductor corrosion prevention rouge on-line intelligence coating unit according to claim 1, it is characterised in that: the hopper is located at crowded The front end for pressing chamber, spacing and height are gradually reduced the screw thread on extruding screw from front to back, and the extruding screw diameter is from going to After become larger.
7. conductor corrosion prevention rouge on-line intelligence coating unit according to claim 1, it is characterised in that: the core model leading portion is Cone, back segment are cylindrical body.
8. conductor corrosion prevention rouge on-line intelligence coating unit according to claim 1, it is characterised in that: on the die ontology The import at end is connected by the open end of pipeline and extrusion chamber.
9. conductor corrosion prevention rouge on-line intelligence coating unit according to claim 8, it is characterised in that: the pipeline is flexibility Pipeline.
10. conductor corrosion prevention rouge on-line intelligence coating unit according to claim 1, it is characterised in that: the die ontology Import is located at die ontology rearmost end.
CN201910103522.7A 2019-02-01 2019-02-01 Conductor corrosion prevention rouge on-line intelligence coating unit Pending CN109604104A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910103522.7A CN109604104A (en) 2019-02-01 2019-02-01 Conductor corrosion prevention rouge on-line intelligence coating unit

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910103522.7A CN109604104A (en) 2019-02-01 2019-02-01 Conductor corrosion prevention rouge on-line intelligence coating unit

Publications (1)

Publication Number Publication Date
CN109604104A true CN109604104A (en) 2019-04-12

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1064906A (en) * 1992-03-07 1992-09-30 南宁市汽车软轴厂 Plastic-coating thchnology for flexible stay steel cable
JPH0847962A (en) * 1995-06-23 1996-02-20 Sophia Syst:Kk Polymer thick film extruder
CN1225855A (en) * 1998-02-13 1999-08-18 辛集市橡胶厂 Glue-coating method for fiber thread rope and extruding machine head for fiber thread rope coating
CN105328894A (en) * 2015-11-19 2016-02-17 湖南省客来宝生物能源科技有限公司 Extruder for biodegradable film
CN206170610U (en) * 2016-11-16 2017-05-17 上海稀美师塑料着色科技有限公司 Extruding machine for processing plastic
CN206703491U (en) * 2017-04-18 2017-12-05 浙江恒烨新材料科技有限公司 A kind of spinning color master batch prepares and uses extruder control system
CN208375963U (en) * 2018-06-27 2019-01-15 成都思立可科技有限公司 The extrusion device of high viscosity polysiloxanes
CN109263016A (en) * 2018-10-18 2019-01-25 河南方元机电有限公司 A kind of extrusion forming device of rubber tube
CN209613407U (en) * 2019-02-01 2019-11-12 国网辽宁省电力有限公司营口供电公司 Conductor corrosion prevention rouge on-line intelligence coating unit

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1064906A (en) * 1992-03-07 1992-09-30 南宁市汽车软轴厂 Plastic-coating thchnology for flexible stay steel cable
JPH0847962A (en) * 1995-06-23 1996-02-20 Sophia Syst:Kk Polymer thick film extruder
CN1225855A (en) * 1998-02-13 1999-08-18 辛集市橡胶厂 Glue-coating method for fiber thread rope and extruding machine head for fiber thread rope coating
CN105328894A (en) * 2015-11-19 2016-02-17 湖南省客来宝生物能源科技有限公司 Extruder for biodegradable film
CN206170610U (en) * 2016-11-16 2017-05-17 上海稀美师塑料着色科技有限公司 Extruding machine for processing plastic
CN206703491U (en) * 2017-04-18 2017-12-05 浙江恒烨新材料科技有限公司 A kind of spinning color master batch prepares and uses extruder control system
CN208375963U (en) * 2018-06-27 2019-01-15 成都思立可科技有限公司 The extrusion device of high viscosity polysiloxanes
CN109263016A (en) * 2018-10-18 2019-01-25 河南方元机电有限公司 A kind of extrusion forming device of rubber tube
CN209613407U (en) * 2019-02-01 2019-11-12 国网辽宁省电力有限公司营口供电公司 Conductor corrosion prevention rouge on-line intelligence coating unit

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Effective date of registration: 20201127

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