CN109596347A - A kind of testing stand for multi-wire saw slicer home roll all-round property testing - Google Patents

A kind of testing stand for multi-wire saw slicer home roll all-round property testing Download PDF

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Publication number
CN109596347A
CN109596347A CN201910103619.8A CN201910103619A CN109596347A CN 109596347 A CN109596347 A CN 109596347A CN 201910103619 A CN201910103619 A CN 201910103619A CN 109596347 A CN109596347 A CN 109596347A
Authority
CN
China
Prior art keywords
home roll
shaft
roll
driving shaft
testing stand
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910103619.8A
Other languages
Chinese (zh)
Inventor
仇健
王海超
葛任鹏
张仙朋
刘崇宁
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Qingdao Gaoce Technology Co Ltd
Original Assignee
Qingdao Gaoce Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Qingdao Gaoce Technology Co Ltd filed Critical Qingdao Gaoce Technology Co Ltd
Priority to CN201910103619.8A priority Critical patent/CN109596347A/en
Publication of CN109596347A publication Critical patent/CN109596347A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/02Gearings; Transmission mechanisms
    • G01M13/025Test-benches with rotational drive means and loading means; Load or drive simulation

Abstract

The present invention relates to a kind of testing stands for multi-wire saw slicer home roll all-round property testing, including home roll and simulation gauze tension loading device, the multi-wire cutting machine home roll and simulation gauze tension loading device are installed on testing stand pedestal, there are two main shaft mounting base and motor mounts for installation on the testing stand pedestal, and driving shaft and driven shaft are installed respectively in described two main shaft mounting bases, the home roll is between driving shaft and driven shaft, home roll is fixedly clamped by driving shaft and driven shaft, the simulation gauze tension loading device includes radial loaded driving device and loaded roll, the loaded roll and home roll are arranged in parallel, and the two can mutual extrusion rotation, home roll device for detecting performance is installed on the testing stand, the home roll device for detecting performance is connected by information acquisition module with controlling terminal, the testing stand The zero load of combined reaction home roll and practical gauze can be simulated to home roll tension operating condition behavior in service.

Description

A kind of testing stand for multi-wire saw slicer home roll all-round property testing
Technical field
The invention belongs to crystal silicon cutting equipment technical fields, relate in particular to a kind of for multi-wire saw slicer home roll The testing stand of all-round property testing.
Background technique
Multi-wire saw equipment, especially slicer, home roll failure are always to perplex slicer to higher speed, bigger processing The key technical problem of efficiency development.Existing slicer home roll in big useful load, run at high speed in expose a large amount of failure Problem can no longer meet the use demand of user.And slicer home roll is due to its structure and its in slicer machine system The features such as applying working condition of position and slicer, so that the technical issues of test of home roll cannot achieve as one. The purpose of the invention be provided for slicer home roll remodeling one can the zero load of concentrated expression home roll and practical gauze to master The test platform of roller tension operating condition behavior in service improves slicer home roll to provide directly helping.
Summary of the invention
For various deficiencies of the prior art, now provide one kind can the zero load of concentrated expression home roll and simulating cut gauze it is negative The test platform of behavior in service under load state.
To achieve the above object, the invention provides the following technical scheme:
A kind of testing stand for multi-wire saw slicer home roll all-round property testing, including home roll and simulation gauze tension Loading device, the simulation gauze tension loading device are located at the side of home roll, the home roll and simulation gauze tension load dress It sets and is installed on testing stand pedestal, motor mount and in pairs existing main shaft mounting base are installed on the testing stand pedestal, And driving shaft and driven shaft are installed respectively, and the driving shaft and driven shaft are located along the same line in the main shaft mounting base, One end of the driving shaft is connected with motor output end, and the home roll is between driving shaft and driven shaft and passes through pull rod and institute It states driving shaft and driven shaft is fixedly clamped;
The simulation gauze tension loading device includes radial loaded driving device and loaded roll, the loaded roll and home roll Be arranged in parallel, and the loaded roll and home roll can mutual extrusion rotate, be also equipped with home roll device for detecting performance, institute on testing stand Home roll device for detecting performance is stated to be connected with controlling terminal.
Further, it is tightly connected in advance between the both ends and driving shaft and driven shaft of the home roll by pull rod, utilizes driving shaft Home roll is driven to rotate with conical surface friction-driven inside home roll with the conical surface of driven shaft and home roll abutting end, the pull rod is successively Through driven shaft and home roll, one end is fixedly connected with driven shaft, and the other end is located in driving shaft and rubs with driving shaft and connects It connects.
Further, the bottom surface of the testing stand pedestal and ground are connected, and the ground is vibration-proof foundation.
Further, it is connected between the driving shaft and motor output end by shaft coupling.
Further, the two sides of the main shaft mounting base are equipped with through-hole, and the top installation of the driving shaft and driven shaft is useful In the briquetting for compressing driving shaft and driven shaft, the briquetting is matched by fixing bolt with through-hole.
Further, the main shaft mounting base uses shaft sleeve installation seat or V-arrangement briquetting mounting base, the shaft sleeve installation seat and master The end face of roller contact is arc-shaped, and the diameter of the circular arc is identical as the diameter of the home roll, the V-arrangement briquetting mounting base and master The end face of roller contact is V-shaped.
Further, the briquetting is arc-shaped using round briquetting or V-arrangement briquetting, the longitudinal section of the circle briquetting, It being matched with the shaft sleeve installation seat, the longitudinal section of the V-arrangement briquetting is V-shaped, it is matched with the V-arrangement briquetting mounting base, Round or v-shaped opening two sides are equipped with fixing seat, and the fixing seat and briquetting are integrally formed, and offer in the fixing seat solid Determine hole, the fixing bolt extends through fixation hole and through-hole with rigid drive shaft and driven shaft.
Further, the home roll device for detecting performance includes vibration acceleration sensor, temperature sensor and displacement sensing Device, multiple bearings are arranged on the driving shaft and driven shaft, and the temperature sensor and displacement sensor are each attached to described On bearing, it is mounted on vibration acceleration sensor on the driving shaft, driven shaft and home roll, realizes the proximal end to home roll tapered end The detection of the proximally and distally vertical displacement of the detection and home roll tapered end that are displaced with the radial level of distal end.
Further, pressure sensor is equipped between the radial loaded driving device and loaded roll.
Further, further include cooling system, the cooling system includes cooling device and pump station of cooling, the driving shaft and Be mounted on cooling device on driven shaft and home roll, and the side of testing stand is equipped with pump station of cooling, the cooling device with The pump station of cooling is connected, for effectively being cooled down to driving shaft and driven shaft and bearing.
The beneficial effects of the present invention are:
1, simulation gauze tension band load test is realized, closer to actual condition.
2, the arrangement of home roll and driven shaft, motor drive mode, home roll structure are all actually similar to slicer, may be implemented Band home roll Operation Conditions are tested.
3, more data relevant to home roll functioning condition can be obtained, more home roll performance indicators are reacted.
4, more multidata acquisition and record are realized, is conducive to carry out Comprehensive Assessment to measurand.
5, identical as actual condition using shaft coupling transmission, test result more meets actual condition.
6, cooling is provided for driving shaft and driven shaft in load test.
7, the positive and negative rotation control of motor can more meet actual condition.
8, the setting of vibrating isolation foundation advantageously reduces extraneous vibration interference, guarantees that detection data is more accurate.
Detailed description of the invention
Fig. 1 is module diagram of the invention;
Fig. 2 is the module diagram of home roll and loaded roll interaction;
Fig. 3 is the schematic diagram of pull rod Yu driving shaft, driven shaft and home roll.
In attached drawing: 1- home roll, 101- pull rod, 102- nut, 2- simulation gauze loading device, 201- loaded roll, 3- test Platform pedestal, 301- ground, 4- main shaft mounting base, 5- motor mount, 6- driving shaft, 7- driven shaft, 8- motor, 9- shaft coupling, 10- controlling terminal, 11- home roll device for detecting performance, 12- pump station of cooling.
Specific embodiment
It is right below with reference to attached drawing of the invention in order to make those skilled in the art more fully understand technical solution of the present invention Technical solution of the present invention carries out clear, complete description, and based on the embodiment in the application, those of ordinary skill in the art exist Other similar embodiments obtained under the premise of creative work are not made, shall fall within the protection scope of the present application. In addition, the direction word mentioned in following embodiment, such as "upper" "lower" " left side " " right side " etc. are only the directions with reference to attached drawing, because This, the direction word used is for illustrative and not limiting the invention.
The invention will be further described with preferred embodiment with reference to the accompanying drawing.
As shown in Figure 1-3, a kind of testing stand for multi-wire saw slicer home roll all-round property testing, including home roll 1 With simulation gauze loading device 2, the home roll 1 and simulation gauze loading device 2 are mounted on testing stand pedestal 3, the examination The lower surface and ground 301 for testing platform pedestal 3 are connected, preferably, the ground 301 uses shock insulation ground, can effectively subtract Interference of the small vibration to testing stand.The simulation gauze loading device 2 is located at the side of home roll 1, pacifies on the testing stand pedestal 3 Equipped with pairs of existing main shaft mounting base 4, and it is separately installed with driving shaft 6 and driven shaft 7 in the main shaft mounting base 4, it is described Driving shaft 6 is located along the same line with driven shaft 7, meanwhile, multiple bearings are arranged on the driving shaft 6 and driven shaft 7, it is described Bearing is connected by bearing mounting base and testing stand pedestal 3.
Motor mount 5 is fixedly arranged on close to the side of the driving shaft 6, and is equipped with motor on the motor mount 5 8, one end of the driving shaft 6 is connect with the output end of motor 8.The home roll 1 is between driving shaft 6 and driven shaft 7, and master Be tightly connected in advance between roller 1 and the driving shaft 6 and driven shaft 7 by pull rod 101, the pull rod 101 sequentially pass through driven shaft 7, Home roll 1, one end are fixedly connected with driven shaft 7 by nut 102, and the other end is located in driving shaft 6 and rubs with driving shaft 6 Connection, using the conical surface and 1 inside conical surface friction-driven of home roll of driving shaft 6 and driven shaft 7 and 1 abutting end of home roll, to drive Home roll 1 rotates.Preferably, connecting between the driving shaft 6 and motor 8 by shaft coupling 9, practical work can be more nearly Condition.
Cooling system is additionally provided on the testing stand, the cooling system includes cooling device and pump station of cooling 12, institute Cooling device is stated to be mounted on driving shaft 6, driven shaft 7 and home roll 1, meanwhile, the cooling device be located at testing stand it is another The pump station of cooling 12 of side is connected, and is effectively cooled down to home roll 1, driving shaft 6, driven shaft 7 and bearing.The home roll 1 Center and home roll 1 housing at cooling device at the center of home roll 1 and the housing of home roll 1 carry out timely and effectively Cooling reduces influence of the temperature to 1 performance of home roll to the greatest extent, improves the accuracy of testing stand detection data.
The two sides of the main shaft mounting base 4 are equipped with through-hole, meanwhile, the top installation of the driving shaft 6 and driven shaft 7 is useful In the briquetting for compressing driving shaft 6 and driven shaft 7.The main shaft mounting base 4 uses shaft sleeve installation seat or V-arrangement briquetting mounting base, institute It states the end face that shaft sleeve installation seat is contacted with home roll 1 to be arc-shaped, and the diameter of the circular arc is identical as the diameter of the home roll 1, The end face that the V-arrangement briquetting mounting base is contacted with home roll 1 is V-shaped.
The briquetting is using round briquetting or V-arrangement briquetting, and the longitudinal section of the circle briquetting is arc-shaped, with the axis Set mounting base matches, and the longitudinal section of the V-arrangement briquetting is V-shaped, matches with the V-arrangement briquetting mounting base, round or V-arrangement The two sides of opening are equipped with fixing seat, and the fixing seat and briquetting are integrally formed, meanwhile, fixation is offered in the fixing seat Hole, fixing bolt extend through fixation hole and through-hole with rigid drive shaft 6 and driven shaft 7.
The simulation gauze loading device 2 includes radial loaded driving device and loaded roll 201, and the loaded roll 201 exists It is rotated under the action of the radial loaded driving device, meanwhile, it is equipped between the radial loaded driving device and loaded roll 201 Pressure sensor, the loaded roll 201 is arranged in parallel with home roll 1, and can mutually squeeze between the loaded roll 201 and home roll 1 Pressure rotation, the pressure sensor are used to timely feedback the pressure change between loaded roll 201 and home roll 1.The radial loaded Driving device can use hydraulic cylinder, pneumatic cylinder or motor driven lead screw, preferably, radial loaded described in the present embodiment fills It is set to hydraulic cylinder.
Home roll device for detecting performance 11 is also equipped on the testing stand, the home roll device for detecting performance 11 passes through information Acquisition module is connect with controlling terminal 10, with the detection data of real-time display testing stand.The home roll device for detecting performance 11 wraps Temperature sensor, displacement sensor and vibration acceleration sensor are included, multiple temperature sensors and multiple displacement sensors are solid It is scheduled on bearing, preferably, 4 bearings are respectively arranged on the driving shaft 6 and driven shaft 7, is respectively mounted one on the bearing Temperature sensor, meanwhile, temperature sensor is also provided on the testing stand pedestal 3 for detecting indoor environment temperature;The master 3 displacement sensors are respectively installed, institute's displacement sensors are located at the driving shaft 6 and driven shaft 7 on moving axis 6 and driven shaft 7 On two bearings of front end and rearmost end and on 7 tapered end end face of driving shaft 6 and driven shaft, realize to the close of 1 tapered end of home roll The detection of the vertical displacement proximally and distally for 1 tapered end of detection and home roll that the radial level of end and distal end is displaced;The master Vibration acceleration sensor is mounted in the smooth surface of moving axis 6, driven shaft 7 and home roll 1.
Embodiment one:
A kind of testing stand for multi-wire saw slicer home roll all-round property testing is for studying home roll perseverance Rotation Process Temperature Distribution, the radial and axial thermal deformation of home roll and bearing housing vibration when middle gauze is to home roll tension, home roll perseverance revolving speed heat Balance assessment, the assessment of variable speed thermal balance.
Home roll 1 is installed between driving shaft 6 and driven shaft 7, is respectively arranged 1 on the bearing of the driving shaft 6 and driven shaft 7 A temperature sensor installs a temperature sensor on testing stand pedestal 3;Displacement sensor is arranged 6, to detect driving shaft 6 conical surface radial levels and radial vertical and 6 tapered end end face of driving shaft displacement, it is radial with the same manner detection 7 conical surface of driven shaft Horizontal and radial vertical and 7 tapered end end face of driven shaft displacement;Vibration acceleration sensor sets 4, and the vibration acceleration passes Sensor is arranged 4, is located on the front and back bearings position of driving shaft 6 and the front and back bearings position of driven shaft 7.
Permanent revolving speed heat balance test: driving shaft 6 and driven shaft 7 are tested respectively.By taking driving shaft 6 as an example: with actively The 20% of 6 maximum speed of axis is as test revolving speed, at interval of 10 minutes record temperature and displacement, until driving shaft 6 reaches heat and puts down Weighing apparatus state.Again respectively using 40%, 60%, 80% and the 100% of 6 maximum speed of driving shaft as test revolving speed, record is supervised respectively Data are controlled, until driving shaft 6 reaches thermal equilibrium state.Driven shaft 7 is tested with same method again.
Embodiment two:
Variable speed heat balance test
The structure division being the same as example 1 in this test repeats no more, and difference is: with 1 maximum speed of home roll 20% as test revolving speed, at interval of record temperature, acceleration and displacement in 5 minutes, at interval of turn of 30 minutes transformation home rolls 1 Speed, and gradually to 40%, 60%, 80% and 100% conversion of maximum speed, and be spaced 5 minutes in each revolving speed, record temperature Degree, acceleration and displacement.
Embodiment three:
Simulate working condition experimenting
Operating condition, the revolving speed of the motor 8 of adjustment driving multi-line cutting machine, loaded roll 201 are actually used according to multi-line cutting machine Revolving speed, pressure sensor display data, at interval of record temperature, acceleration and displacement in 5 minutes or 10 minutes.
The above has been described in detail, described above, is only a preferred embodiment of the present invention, when cannot It limit the scope of implementation of the present invention, i.e., it is all according to the made equivalent changes and modifications of the application range, it should still belong to covering scope of the present invention It is interior.

Claims (10)

1. a kind of testing stand for multi-wire saw slicer home roll all-round property testing, it is characterised in that: including home roll and mould Quasi- gauze tension loading device, the simulation gauze tension loading device are located at the side of home roll, the home roll and simulation gauze Tension loading device is installed on testing stand pedestal, and motor mount and in pairs existing master are equipped on the testing stand pedestal Axis mounting base, and driving shaft and driven shaft are installed respectively, and the driving shaft and driven shaft are located at together in the main shaft mounting base On one straight line, one end of the driving shaft is connected with motor output end, and the home roll is between driving shaft and driven shaft and leads to Pull rod is crossed to be fixedly clamped with the driving shaft and driven shaft;
The simulation gauze tension loading device includes radial loaded driving device and loaded roll, and the loaded roll is parallel with home roll Setting, and the loaded roll and home roll can mutual extrusion rotate, be also equipped with home roll device for detecting performance, the master on testing stand Roller device for detecting performance is connected with controlling terminal.
2. a kind of testing stand for multi-wire saw slicer home roll all-round property testing according to claim 1, special Sign is: being tightly connected between the both ends and driving shaft and driven shaft of the home roll by pull rod in advance, utilizes driving shaft and driven shaft Home roll is driven to rotate with conical surface friction-driven inside home roll with the conical surface of home roll abutting end, the pull rod sequentially passes through driven Axis and home roll, one end are fixedly connected with driven shaft, the other end be located in driving shaft and with driving shaft frictional connection.
3. a kind of testing stand for multi-wire saw slicer home roll all-round property testing according to claim 1, special Sign is: the bottom surface and ground of the testing stand pedestal are connected, and the ground is vibration-proof foundation.
4. a kind of testing stand for multi-wire saw slicer home roll all-round property testing according to claim 3, special Sign is: being connected between the driving shaft and motor output end by shaft coupling.
5. a kind of testing stand for multi-wire saw slicer home roll all-round property testing according to claim 4, special Sign is: the two sides of the main shaft mounting base are equipped with through-hole, are equipped with above the driving shaft and driven shaft for compressing master The briquetting of moving axis and driven shaft, the briquetting are matched by fixing bolt with through-hole.
6. a kind of testing stand for multi-wire saw slicer home roll all-round property testing according to claim 5, special Sign is: the main shaft mounting base uses shaft sleeve installation seat or V-arrangement briquetting mounting base, what the shaft sleeve installation seat was contacted with home roll End face is arc-shaped, and the diameter of the circular arc is identical as the diameter of the home roll, what the V-arrangement briquetting mounting base was contacted with home roll End face is V-shaped.
7. a kind of testing stand for multi-wire saw slicer home roll all-round property testing according to claim 6, special Sign is: the briquetting is using round briquetting or V-arrangement briquetting, and the longitudinal section of the circle briquetting is arc-shaped, with the axis Set mounting base matches, and the longitudinal section of the V-arrangement briquetting is V-shaped, matches with the V-arrangement briquetting mounting base, round or V-arrangement The two sides of opening are equipped with fixing seat, and the fixing seat and briquetting are integrally formed, and offer fixation hole in the fixing seat, described Fixing bolt extends through fixation hole and through-hole with rigid drive shaft and driven shaft.
8. a kind of testing stand for multi-wire saw slicer home roll all-round property testing according to claim 7, special Sign is: the home roll device for detecting performance includes vibration acceleration sensor, temperature sensor and displacement sensor, the master Multiple bearings are arranged on moving axis and driven shaft, the temperature sensor and displacement sensor are each attached on the bearing, institute State and be mounted on vibration acceleration sensor on driving shaft, driven shaft and home roll, realize to home roll tapered end proximally and distally The detection of the proximally and distally vertical displacement of the detection and home roll tapered end of radial level displacement.
9. a kind of testing stand for multi-wire saw slicer home roll all-round property testing according to claim 8, special Sign is: pressure sensor is equipped between the radial loaded driving device and loaded roll.
10. -9 any a kind of test for multi-wire saw slicer home roll all-round property testing according to claim 1 Platform, it is characterised in that: further include cooling system, the cooling system includes cooling device and pump station of cooling, the driving shaft and Cooling device is mounted on driven shaft, and the side of testing stand is equipped with pump station of cooling, the cooling device and the cooling Pumping plant is connected, for effectively being cooled down to driving shaft and driven shaft and bearing.
CN201910103619.8A 2019-02-01 2019-02-01 A kind of testing stand for multi-wire saw slicer home roll all-round property testing Pending CN109596347A (en)

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CN201910103619.8A CN109596347A (en) 2019-02-01 2019-02-01 A kind of testing stand for multi-wire saw slicer home roll all-round property testing

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CN201910103619.8A CN109596347A (en) 2019-02-01 2019-02-01 A kind of testing stand for multi-wire saw slicer home roll all-round property testing

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CN112595509A (en) * 2020-12-28 2021-04-02 江苏三一环境科技有限公司 Performance test equipment for moving part of granulator
CN115343090A (en) * 2022-08-24 2022-11-15 深圳技术大学 Reliability detection device and method for roller for lithium battery technology

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CN112595509A (en) * 2020-12-28 2021-04-02 江苏三一环境科技有限公司 Performance test equipment for moving part of granulator
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