CN109595210A - A kind of explosion-proof valve module of Combined oil cylinder - Google Patents

A kind of explosion-proof valve module of Combined oil cylinder Download PDF

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Publication number
CN109595210A
CN109595210A CN201811596753.8A CN201811596753A CN109595210A CN 109595210 A CN109595210 A CN 109595210A CN 201811596753 A CN201811596753 A CN 201811596753A CN 109595210 A CN109595210 A CN 109595210A
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CN
China
Prior art keywords
valve
explosion
oil
pressure
board
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811596753.8A
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Chinese (zh)
Inventor
吴野
马可
孙羿
王友胜
杨旭
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Changzhou Campus of Hohai University
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Changzhou Campus of Hohai University
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Priority to CN201811596753.8A priority Critical patent/CN109595210A/en
Publication of CN109595210A publication Critical patent/CN109595210A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B13/00Details of servomotor systems ; Valves for servomotor systems
    • F15B13/02Fluid distribution or supply devices characterised by their adaptation to the control of servomotors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F15FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
    • F15BSYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
    • F15B20/00Safety arrangements for fluid actuator systems; Applications of safety devices in fluid actuator systems; Emergency measures for fluid actuator systems

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Fluid-Pressure Circuits (AREA)

Abstract

The invention discloses a kind of explosion-proof valve modules of Combined oil cylinder, including two-way oil circuit, every road binders road includes oil cylinder, explosion-proof valve, board-like ball valve, pressure measuring tie-in, pressure gauge, pressure meter switch, overflow valve, ball valve and check valve, and explosion-proof valve, board-like ball valve, pressure measuring tie-in, pressure gauge, pressure meter switch, overflow valve, ball valve and check valve form explosion-proof valve group and be installed on cylinder side valve block.The present invention is under normal circumstances, oil liquid can be quickly through explosion-proof valve group, the pressure gauge real-time monitoring oil circuit pressure of cylinder side valve block simultaneously, for its cope with emergency case have good prevention effect and in maintenance process just with adjust inside and outside pressure, to reach system external and internal pressure and the pressure difference under normal operating conditions, simultaneously, oil cylinder is when breaking down, ball valve and check valve can provide safety guarantee for maintenance, overflow valve in component can also play good pressure maintaining effect, so that oil cylinder can ensure oil cylinder service life with even running.

Description

A kind of explosion-proof valve module of Combined oil cylinder
Technical field
The invention discloses a kind of explosion-proof valve modules of Combined oil cylinder, are related to oil cylinder safe design field.
Background technique
Hydraulic cylinder is the executive component in Hydraulic Power Transmission System, it is the energy converting means for hydraulic energy being converted into mechanical energy It sets.What hydraulic cylinder was realized is then to move back and forth.Hydraulic cylinder structure is simple, reliable operation, obtains in the hydraulic system of lathe It is widely applied.
But the phenomenon that leading to equipment downtime due to hydraulic cylinder failure, is commonplace.Pipeline is due to aging, abrasion etc. Extraneous factor influences, and when the prolonged external world exposes to wind and rain, is easily broken, and causes oil cylinder inside and outside differential pressure uneven, from And the power arm or ballast load disequilibrium for damaging oil cylinder and it being caused to drive, cause serious accident.Oil cylinder is anti- Quick-fried valve is as a kind of relief valve assembly, in the unbalance situation of oil cylinder inside and outside differential pressure caused by the reasons such as cylinder pipe rupture, cutting Oil circuit keeps internal pressure not leak so that oil cylinder internal oil will not leak, so that Arm―Dynamics or load will not lose Weighing apparatus is fallen, to guarantee personal safety, and explosion-proof valve is convenient for disassembly and assembly, has very big significance of application.
Summary of the invention
The present invention provides kind of Combined oil cylinder explosion-proof valve module for the defects of above-mentioned background technique.Reduction accident hair Raw probability effectively extends the service life of oil cylinder and guarantees personal safety.
To achieve the above object, The technical solution adopted by the invention is as follows: a kind of explosion-proof valve module of Combined oil cylinder, including Rodless cavity oil circuit and rod chamber oil circuit, the rodless cavity oil circuit include the first explosion-proof valve and the first board-like ball valve, the rod chamber Oil circuit includes the second explosion-proof valve and the second board-like ball valve;
The first explosion-proof valve oil inlet is connected to rodless cavity input oil port, and the oil outlet of first explosion-proof valve is connected to first The oil outlet of the oil inlet of board-like ball valve, the first board-like ball valve is connected to oil cylinder rodless cavity oil inlet;
The second explosion-proof valve oil inlet is connected to rod chamber input oil port, and the oil outlet of second explosion-proof valve is connected to second The oil outlet of the oil inlet of board-like ball valve, the second board-like ball valve is connected to cylinder rod chamber oil inlet;
Rodless cavity oil circuit and rod chamber oil circuit, normally access, the crank cutout of control panel formula ball valve, control when failure System pressure is kept, allows oil cylinder state of remaining stationary motionless, easy access.
It further, further include the first pressure measuring tie-in, first pressure gauge and first pressure gauge switch, described first surveys crimping Head, first pressure gauge switch access between the first board-like ball valve and oil cylinder rodless cavity oil inlet after connecting with first pressure gauge;Also Including the second pressure measuring tie-in, second pressure gauge and second pressure gauge switch, second pressure measuring tie-in, second pressure gauge switch with It is accessed between the second board-like ball valve and cylinder rod chamber oil inlet after second pressure gauge series connection;Oil liquid passes through the survey on two oil circuits Crimp head shows oil circuit pressure by pressure gauge, monitors oil circuit pressure, for its cope with emergency case have good prevention effect and In maintenance process just with adjust inside and outside pressure, thus system external and internal pressure and pressure difference under reaching normal operating conditions.
Further, first explosion-proof valve, the first board-like ball valve, the first pressure measuring tie-in, first pressure gauge and the first pressure Power table switch is integrally disposed on cylinder side valve block;
Two explosion-proof valve, the second board-like ball valve, the second pressure measuring tie-in, second pressure gauge and second pressure gauge switch are arranged in cylinder On side valve block, stainless steel welded pipe is installed in the valve block, for being connected to oil circuit;Cylinder side valve block side is connect with oil cylinder oil inlet mouth, Side connects pipeline road by input oil port, and input oil port includes rod chamber input oil port and rodless cavity input oil port, input Hydraulic fluid port is arranged on cylinder side valve block;First, second explosion-proof valve is mounted on cylinder side valve block, is easily installed disassembly, is connected to oil cylinder Oil port connection screw thread is unaffected, extends oil cylinder service life;It is also possible that oil liquid is entering explosion-proof valve and board-like ball valve When middle, since the section flowed through changes, so that the flow passed through is reduced, restriction effect played, pressure is reduced.
Further, further include spare hydraulic fluid port, the spare hydraulic fluid port by the first overflow valve be connected to the first explosion-proof valve and Between first board-like ball valve, first overflow valve is set on cylinder side valve block;
The spare hydraulic fluid port is connected between the second explosion-proof valve and the second board-like ball valve by the second overflow valve, second overflow Valve is set on cylinder side valve block, overflow valve, on the one hand plays good system pressure maintaining effect;On the other hand, in system pressure When excessive, overflow valve is jacked up, and a part of oil liquid flows through overflow valve, into spare hydraulic fluid port, plays the role of quick pressure releasing, is guaranteed The stabilization and balance of system pressure.
Further, the spare hydraulic fluid port is connected between the first explosion-proof valve and the first board-like ball valve by the first ball valve, First ball valve is set on cylinder side valve block;
The spare hydraulic fluid port is connected between the second explosion-proof valve and the second board-like ball valve by the second ball valve, and the second ball valve is set to On cylinder side valve block;The unlatching when one of explosion-proof valve action oil cylinder disconnects oil circuit when opens oil circuit, oil liquid is made to circulate out Oil-feed tank, normally ball valve are in off state.
Further, the spare hydraulic fluid port is connected to oil cylinder rodless cavity oil inlet, the first check valve by the first check valve It is set on cylinder side valve block;
The spare hydraulic fluid port is connected to cylinder rod chamber oil inlet by second one-way valve, and second one-way valve is set to cylinder side valve block On;When system breaks down, since input oil port is plugged, in oil cylinder maintenance, from when spare hydraulic fluid port oil inlet, by unidirectional Valve flows into oil liquid, convenient oil cylinder maintenance;Under normal condition, check valve oil circuit is open circuit.
The utility model has the advantages that a kind of explosion-proof valve module of Combined oil cylinder of (1) present invention, is connected by pressure measuring tie-in with pressure gauge, Oil liquid shows oil circuit pressure by pressure gauge by pressure measuring tie-in, is on the one hand to monitor oil circuit pressure and feed back to hydraulic System adjusts oil circuit pressure;It on the other hand is when explosion or other failures occur for oil pipe, pressure gauge pressure difference can be very at this time Greatly, play the role of to this provisional monitor and in maintenance process just with adjust inside and outside pressure, to reach normal work System external and internal pressure and pressure difference under state.
(2) a kind of explosion-proof valve module of Combined oil cylinder of the present invention, once oil cylinder because exterior line ruptures or meets with other therefore It is explosion-proof in cylinder side valve block at this time because of the hypertonia by oil circuit when barrier is so that the system pressure difference inside and outside cylinder pipe is excessive The spool of valve is jacked up by moment, to cut off hydraulic fluid port access, is avoided oil liquid and is leaked ejection, kept oil cylinder built-in system pressure Power ensure that the position of weight is not fallen out, ensured the person so that the position that oil cylinder is maintained at its movement will not move Safety, while can also prevent air from entering and polluted oil liquid, cause other adverse effects.
(3) a kind of explosion-proof valve module of Combined oil cylinder of the present invention, after failure, explosion-proof valve is triggered at this time, cutting Oil circuit has kept system external and internal pressure, meanwhile, the crank link mechanism of board-like ball valve is maintained at open position by us, into one Step cutting hydraulic fluid port oil circuit, overhauls oil circuit, replaces and install new explosion-proof valve, after being installed, is examined by pressure measuring tie-in and pressure gauge Oil circuit pressure is surveyed, when pressure at this time reaches value working properly, board-like ball valve switch is opened followed by, keeps access.In addition, In the case of other, other situations are such as encountered, board-like ball valve can also be disconnected, is just overhauled with staff, greatly facilitates workflow Journey reduces casualties, has saved cost.
(4) a kind of explosion-proof valve module of Combined oil cylinder of the present invention has the cylinder side valve block of explosion-proof valve module in oil cylinder installation, On the one hand for independently installed explosion-proof valve, restriction effect has further been reached, and make in pipe breakage, oil Cylinder is unaffected, and further extends the service life of oil cylinder.On the other hand, in the installation and removal process of explosion-proof valve In, system pressure is effectively guaranteed, greatly facilitates the workflow and safe and convenient of staff.Reach fine Save the cost effect.
(5) a kind of explosion-proof valve module of Combined oil cylinder of the present invention, is mounted with overflow valve, on the one hand plays good system Pressure maintaining effect;On the other hand, when the system pressure for flowing through valve group is excessive, overflow valve is jacked up, and a part of oil liquid flows through overflow Valve plays the role of quick pressure releasing, ensure that the stabilization and balance of system pressure.When system breaks down, due to input Hydraulic fluid port is plugged, and in oil cylinder maintenance, from when spare hydraulic fluid port oil inlet, flows through oil liquid, convenient oil cylinder maintenance by check valve;Normally Under state, check valve oil circuit is open circuit.Meanwhile in failure since some explosion-proof valve action oil cylinder disconnects oil circuit, Ball valve is opened, and opens oil circuit, oil liquid is made to circulate, and is used in maintenance, ball valve is in off state under normal circumstances, plays dual guarantor Shield.
Detailed description of the invention
Fig. 1 the structural representation of present invention.
Specific embodiment
The implementation of technical solution is described in further detail with reference to the accompanying drawing.Following embodiment is only used for more clear Illustrate to Chu technical solution of the present invention, and not intended to limit the protection scope of the present invention.
As shown in Figure 1, a kind of explosion-proof valve module of Combined oil cylinder, including oil cylinder 1, the first explosion-proof valve 21, the second explosion-proof valve 22, the first board-like ball valve 31, the second board-like ball valve 32, the first pressure measuring tie-in 41, the second pressure measuring tie-in 42, first pressure gauge 51, Second pressure gauge 52, first pressure gauge switch 61, second pressure gauge switch 62, the first overflow valve 71, the second overflow valve 72, first Ball valve 81, the second ball valve 82, the first check valve 91 and second one-way valve 92;
When rodless cavity oil inlet, oil liquid is flowed into through A mouthfuls of input oil port, flows through the first explosion-proof valve, board-like ball valve enters rodless cavity, effect In oil cylinder, at the same time, the first pressure measuring tie-in in oil liquid valve block, first pressure gauge and first pressure gauge switch are opened, display Oil circuit pressure changing value at this time monitors oil circuit pressure;Meanwhile when rod chamber oil inlet, oil liquid flows through B mouthfuls of input oil port inflows, Principle is same.
Oil cylinder normal work in, if a certain instantaneous pressure table monitoring flow through system certain lateral pressure it is relatively high when, Oil liquid can open overflow valve in outflow, so that part oil liquid goes out to flow out from overflow valve, play the role of quick pressure releasing, ensure that Oil pressure in system protects cylinder pipe in the range of a normal table, extends cylinder pipe service life.
When oil cylinder breaks down, and external oil pipe ruptures, oil inlet and outlet is resulted in oil cylinder since explosion-proof valve acts at this time Block, in order to which oil cylinder is using safe, at this point, in order to overhaul oil circuit other parts it is whether impaired when, from spare hydraulic fluid port T mouthfuls into Oil flows through inside check valve oil cylinder, overhauls other oil circuit safe conditions.If other oil circuits are safe, new explosion-proof valve is installed at this time Later, it can continue to use, such scheme plays maintenance effect well for the oil circuit inside valve block, and conveniently has Effect, has saved cost.Meanwhile under normal circumstances, if under needing the situation of periodic maintenance inspection in operating condition, such scheme It is same effectively convenient.
If a certain explosion-proof valve action oil cylinder therein or when failure block oil circuit under working condition, ball can be opened at this time Valve flows back to oil cylinder as the circuit of oil liquid.This scheme is also suitable for using under the maintenance operating condition of oil cylinder.
Explosion-proof valve module of the invention, acts on oil cylinder, on the one hand ensures the operation of oil cylinder safety and steady, has ensured the person On the other hand the safety of property effectively extends the service life of oil cylinder and hydraulic fluid port pipeline, has greatly saved manpower and material resources, save Cost.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvement and deformations can also be made, these improvement and deformations Also it should be regarded as protection scope of the present invention.

Claims (6)

1. a kind of explosion-proof valve module of Combined oil cylinder, which is characterized in that including rodless cavity oil circuit and rod chamber oil circuit, the no bar Chamber oil circuit includes the first explosion-proof valve and the first board-like ball valve, and the rod chamber oil circuit includes the second explosion-proof valve and the second board-like ball Valve;
The first explosion-proof valve oil inlet is connected to rodless cavity input oil port, and the oil outlet of first explosion-proof valve is connected to first The oil outlet of the oil inlet of board-like ball valve, the first board-like ball valve is connected to oil cylinder rodless cavity oil inlet;
The second explosion-proof valve oil inlet is connected to rod chamber input oil port, and the oil outlet of second explosion-proof valve is connected to second The oil outlet of the oil inlet of board-like ball valve, the second board-like ball valve is connected to cylinder rod chamber oil inlet.
2. the explosion-proof valve module of a kind of Combined oil cylinder according to claim 1, which is characterized in that further include the first survey crimping Head, first pressure gauge and first pressure gauge switch, first pressure measuring tie-in, first pressure gauge switch are connected with first pressure gauge It accesses between the first board-like ball valve and oil cylinder rodless cavity oil inlet afterwards;It further include the second pressure measuring tie-in, second pressure gauge and second Pressure meter switch, second pressure measuring tie-in, second pressure gauge switch access the second board-like ball valve after connecting with second pressure gauge Between cylinder rod chamber oil inlet.
3. the explosion-proof valve module of a kind of Combined oil cylinder according to claim 2, which is characterized in that first explosion-proof valve, First board-like ball valve, the first pressure measuring tie-in, first pressure gauge and first pressure gauge switch are integrally disposed on cylinder side valve block;
Two explosion-proof valve, the second board-like ball valve, the second pressure measuring tie-in, second pressure gauge and second pressure gauge switch are arranged in cylinder On side valve block, stainless steel welded pipe is installed in the valve block, for being connected to oil circuit.
4. the explosion-proof valve module of a kind of Combined oil cylinder according to claim 3, which is characterized in that it further include spare hydraulic fluid port, The spare hydraulic fluid port is connected between the first explosion-proof valve and the first board-like ball valve by the first overflow valve, and first overflow valve is set It is placed on cylinder side valve block;
The spare hydraulic fluid port is connected between the second explosion-proof valve and the second board-like ball valve by the second overflow valve, second overflow Valve is set on cylinder side valve block.
5. the explosion-proof valve module of a kind of Combined oil cylinder according to claim 3, which is characterized in that the spare hydraulic fluid port passes through First ball valve is connected between the first explosion-proof valve and the first board-like ball valve, and first ball valve is set on cylinder side valve block;
The spare hydraulic fluid port is connected between the second explosion-proof valve and the second board-like ball valve by the second ball valve, and the second ball valve is set to On cylinder side valve block.
6. the explosion-proof valve module of a kind of Combined oil cylinder according to claim 3, which is characterized in that the spare hydraulic fluid port passes through First check valve is connected to oil cylinder rodless cavity oil inlet, and the first check valve is set on cylinder side valve block;
The spare hydraulic fluid port is connected to cylinder rod chamber oil inlet by second one-way valve, and second one-way valve is set to cylinder side valve block On.
CN201811596753.8A 2018-12-26 2018-12-26 A kind of explosion-proof valve module of Combined oil cylinder Pending CN109595210A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811596753.8A CN109595210A (en) 2018-12-26 2018-12-26 A kind of explosion-proof valve module of Combined oil cylinder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811596753.8A CN109595210A (en) 2018-12-26 2018-12-26 A kind of explosion-proof valve module of Combined oil cylinder

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CN109595210A true CN109595210A (en) 2019-04-09

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113251012A (en) * 2021-06-04 2021-08-13 萨驰智能装备股份有限公司 Explosion-proof hydraulic system and tire vulcanizer

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203560192U (en) * 2013-10-23 2014-04-23 上海朝田实业有限公司 Novel double explosion-proof valve for hydraulic pump station
CN105822615A (en) * 2016-04-29 2016-08-03 泰富重工制造有限公司 Hydraulic control system of engineering machinery amplitude change mechanism
CN107165881A (en) * 2017-07-21 2017-09-15 徐州徐工液压件有限公司 A kind of function integrated-type large-tonnage tower crane jacking cylinder and control oil circuit

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203560192U (en) * 2013-10-23 2014-04-23 上海朝田实业有限公司 Novel double explosion-proof valve for hydraulic pump station
CN105822615A (en) * 2016-04-29 2016-08-03 泰富重工制造有限公司 Hydraulic control system of engineering machinery amplitude change mechanism
CN107165881A (en) * 2017-07-21 2017-09-15 徐州徐工液压件有限公司 A kind of function integrated-type large-tonnage tower crane jacking cylinder and control oil circuit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113251012A (en) * 2021-06-04 2021-08-13 萨驰智能装备股份有限公司 Explosion-proof hydraulic system and tire vulcanizer

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Application publication date: 20190409

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