A kind of non-woven fabrics needle machine
Technical field
The present invention relates to acupuncture apparatus technical field more particularly to non-woven fabrics needle machines.
Background technique
Non-woven fabrics is also known as non-woven cloth, and manufacturing process is different from traditional fabrication processes.The feature of non-woven fabrics maximum is
It does not need to spin, manufacturing process is similar to paper technology.Currently, be usually on a production line directly, continuously by fiber
It is processed into non-woven fabrics;I.e. in non-woven fabric production line, the fiber of orientation or random alignment is passed through into the sides such as friction, obvolvent, bonding
Method combination repeatedly carries out puncturing to form fiber by needing machine or needing machine group in vertical nonwoven cloth cover direction
Non-woven fabrics.The demand of the non-woven fabrics of height density is growing, produces the non-woven fabrics of height density, needs to carry out non-woven fabrics more
Secondary puncture.Existing needing machine haves the defects that structure is complicated, inconvenient, occupied space is big.Therefore, it is necessary to be changed
Into.
Summary of the invention
Shortcoming present in view of the above technology, the present invention provides a kind of structures simply, occupies little space, operates
Convenient non-woven fabrics needle machine.
The technical solution adopted by the present invention to solve the technical problems is: a kind of non-woven fabrics needle machine, comprising: is built-in with and turns
The turntable of platform motor;For fastening the fixture of mold, the output axis connection of the fixture and the turntable motor and with described turn
The output shaft of platform motor rotates, and the mold is located at the surface of the fixture, is wound on the mold to needle thorn operation
Carbon fiber;Manipulator positioned at the mold side;Be arranged on the manipulator for the carbon fiber on the mold into
The acupuncture group part of hand-manipulating of needle thorn operation;And the overturning-preventing component positioned at the mold other side for mold described in lateral support;
Wherein, the overturning-preventing component and the manipulator are located at the opposite two sides of the mold.
Preferably, the multiple support wheel units for being used to support the fixture, the support are provided at the top of the turntable
The top of the turntable is arranged in wheel unit in a manner of circular array, wherein the support wheel unit is fastened on institute including one
State the wheel carrier at the top of turntable, a support wheel for being articulated on the wheel carrier and leaning with the bottom face of the fixture.
Preferably, the acupuncture group part include one be fastened on the manipulator and the interior housing equipped with shaft, one setting
For driving the first driving unit of the shaft rotation, one to be arranged in the shaft and with described turn on the outside of the housing
The eccentric wheel unit of axis rotation, one are arranged in lancet unit on the outside of the housing, one are fastened with the fixation of the lancet unit
Plate, the guide rod of a connection eccentric wheel unit and the fixed plate, one are set on the guide rod and are fastened on the housing
On ball bearing guide bushing, wherein form the through-hole for fastening the ball bearing guide bushing on the housing, the guide rod is located at described
One end and eccentric wheel unit pivot joint in housing, the other end outside the housing and fixed plate fastening connect
It connects, several balls is provided on the inner ring of the ball bearing guide bushing, formed on the outer circle wall of the guide rod and the ball phase
The rotary motion of the shaft is changed into the guide rod in the horizontal direction by the straight-line ball slot of cooperation, the eccentric wheel unit
Straight reciprocating motion.
Preferably, the lancet unit include one be fastened in the fixed plate pricker seat, be arranged in the pricker seat
On several prickers, the pricker seat include one be fastened in the fixed plate bottom plate, one be inserted with the pricker substrate,
One top plate for being fastened on the substrate on the bottom plate, wherein the substrate is folded in the bottom plate and the top plate
Between, formed on the top plate worn for the pricker and with one-to-one several first pin holes of the pricker.
Preferably, elongated slot, the slot bottom of the elongated slot are formed on the end face that the substrate and the bottom plate lean
Offer multiple third pin holes worn for the pricker, wherein formed in the crown portion of the pricker one for limit
Bending part, the bending part is in the elongated slot.
Preferably, the eccentric wheel unit include one be fastened in the shaft eccentric wheel, one by bearing rotation set
The first bearing lid and a second bearing lid set the connecting rod on the eccentric wheel, be fastened on the opposite two sides of the bearing,
In, one is formed on the connecting rod for installing the accommodating hole of the eccentric wheel, is also formed one on the connecting rod and is led with described
The pivot joint end of bar pivot joint.
Preferably, the acupuncture group part further includes that a setting will when in the fixed plate for preventing the pricker from retracting
The stripping web plate unit that carbon fiber is taken out of, the stripping web plate unit include one be fastened in the fixed plate connecting rod, one be arranged
The company is set in the pressure spring in the connecting rod, the second straight line running rail unit that is arranged in the fixed plate, one end
Stripping web plate on extension bar end, wherein the second straight line running rail unit and the connecting rod are located at the fixed plate
Opposite two sides, the second straight line running rail unit include that a second straight line guide rail being horizontally secured in the fixed plate and one are sliding
The other end of dynamic the second sliding block being arranged on the second straight line guide rail, the stripping web plate is fastened on second sliding block,
One end of the pressure spring is resisted against in the fixed plate, the opposite other end is resisted against on the stripping web plate, on the stripping web plate
The second pin hole worn for the pricker is formed, in the operating condition, the stripping web plate is pressed on carbon fiber to avoid
The pricker takes the fiber on carbon fiber out of when retracting.
Preferably, the acupuncture group part further includes a pilot unit, and the pilot unit is fastened on the housing including one
On laminate, one be fastened on pin in the fixed plate, wherein the movement side of one Yu the guide rod are offered on the laminate
To parallel cotter way, the one end of the pin is fastened in the fixed plate, opposite the other end is plugged in the pin
In slot.
Preferably, the overturning-preventing component includes one the bracket of mold side being arranged in, is vertically arranged on the bracket
A lead screw unit and a pair of of first straight line running rail unit, one be arranged in the lead screw unit and the first straight line running rail unit
On adjustable shelf, one drive the lead screw unit motion so that the adjustable shelf is in the lead screw unit and described first straight
The second driving unit of upper and lower direction straight reciprocating motion is done on line running rail unit, one third on the adjustable shelf is set
Driving unit, one are arranged on the third driving unit and do horizontal direction straight line under the driving of the third driving unit
Move back and forth realize close or support pedestal far from the mold, be arranged on the support pedestal multiple first
Idler wheel, wherein the support pedestal includes an arc block, and the arc block opens up on the curved wall of the mold side
There is an arc groove, first idler wheel is arranged in the arc groove, when the support pedestal drives first idler wheel
When being resisted against on the mold for be arranged with carbon fiber, first idler wheel is rotated with the rotation of the mold.
Preferably, the arc block is in arc-shaped, the value range of central angle corresponding to the arc block are as follows: 80 °~
120°。
Compared with prior art, the present invention the beneficial effect is that: non-woven fabrics needle machine provided by the invention passes through manipulator band
Free movement, turntable drive mold to rotate to dynamic acupuncture group part in three-dimensional space so that acupuncture group part it is comprehensive, without dead angle
Ground carries out needle to the carbon fiber on mold and pierces operation, has structure simple, compact, occupies little space, easy to operate advantage;This
In invention, for carbon fiber wound on mold, pricker is to do straight reciprocating motion along the revolution axis direction perpendicular to mold, because
This, pricker once can pierce the multilayer carbon fiber on mold, effectively raise feed increcement;Acupuncture group part passes through the
One motor drives shaft to rotate and then drives the rotation of eccentric wheel unit, and the rotary motion of shaft is changed by eccentric wheel unit again to be led
The straight reciprocating motion of bar in the horizontal direction has motion stabilization to realize the purpose of pricker Repeated Acupuncture carbon fiber
Reliable advantage;It is connected between eccentric wheel unit and lancet unit using guide rod and ball bearing guide bushing, the guide rod and ball bearing guide bushing tool
There is the function of guiding and anti-rotation, the kinetic stability of pricker is good;Web plate unit effective solution pricker is shelled when retracting by carbon
The problem of fiber on fiber is taken out of has the advantages that structure is simple, easy to use;Support wheel unit is used to support fixture, from
And make the movement of fixture steadily reliable, effectively raise the safety coefficient of operation;Mold side is provided with bracket, on bracket
It is provided with the adjustable shelf that can do upper and lower direction straight reciprocating motion, horizontal direction straight line can be done by being provided on the adjustable shelf
The support pedestal of reciprocating motion drives the first idler wheel to be resisted against and is arranged with carbon fiber when mold rotary work by support pedestal
On the mold of dimension, at this point, first idler wheel and support pedestal have the function of lateral support mold, mold can be effectively prevented
Topple over because of skew, effectively raises the safety coefficient of operation.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of non-woven fabrics needle machine of the present invention;
Fig. 2 is the structural schematic diagram of acupuncture group part of the invention;
Fig. 3 is the decomposition texture schematic diagram of acupuncture group part of the invention;
Fig. 4 is the structural schematic diagram of lancet unit of the invention;
Fig. 5 is the positional diagram between substrate and pricker of the invention;
Fig. 6 is the structural schematic diagram of substrate of the invention;
Fig. 7 is the positional diagram between guide rod and ball bearing guide bushing of the invention;
Fig. 8 is the structural schematic diagram of eccentric wheel unit of the invention;
Fig. 9 is one of the structural schematic diagram of overturning-preventing component of the invention;
Figure 10 is the second structural representation of overturning-preventing component of the invention;
Figure 11 is the structural schematic diagram of third driving unit of the invention;
Figure 12 is the structural schematic diagram of support pedestal of the invention;
Figure 13 is the positional diagram between fixture and turntable of the invention;
Figure 14 is the structural schematic diagram of support wheel unit of the invention.
In figure: 10, manipulator;11, mounting base;20, acupuncture group part;21, housing;211, first shell;212, second shell
Body;213, laminate;214, pin;215, cotter way;22, shaft;221, balance weight;23, eccentric wheel unit;231, eccentric wheel;
232, bearing;233, connecting rod;234, first bearing lid;235, second bearing lid;24, the first driving unit;241, first motor;
242, shaft coupling;243, motor mount;25, guide rod;251, ball grooves;26, ball bearing guide bushing;27, fixed plate;28, pricker list
Member;281, bottom plate;282, substrate;283, pricker;284, top plate;285, the first pin hole;286, elongated slot;287, third pin hole;
288, bending part;29, web plate unit is shelled;291, connecting rod;292, pressure spring;293, web plate is shelled;294, the second pin hole;295, second
Line slide rail unit;30, fixture;40, turntable;41, support wheel unit;411, wheel carrier;412, support wheel;50, overturning-preventing component;
51, bracket;52, lead screw unit;521, lead screw;522, nut;523, link block;53, the second driving unit;531, the second electricity
Machine;532, worm type of reduction gearing;54, first straight line running rail unit;55, adjustable shelf;551, vertical plate;552, level board;56,
Third driving unit;561, cylinder;562, guide holder;563, guide rod;564, partition;57, pedestal is supported;571, arc block;
572, arc groove;573, attachment base;58, the first idler wheel;90, mold.
Specific embodiment
Present invention will be described in further detail below with reference to the accompanying drawings, to enable those skilled in the art referring to specification text
Word can be implemented accordingly.
As shown in figs. 1 to 14, the present invention provides a kind of non-woven fabrics needle machines, comprising: is built-in with turning for turntable motor
Platform 40;For fastening the fixture 30 of mold 90, the output axis connection of the fixture 30 and the turntable motor and with the turntable
The output shaft of motor rotates, and the mold 90 is located at the surface of the fixture 30, is wound with to pierce to needle on the mold 90 and make
The carbon fiber of industry;Manipulator 10 positioned at 90 side of mold;It is arranged on the manipulator 10 for the mold 90
On carbon fiber carry out needle thorn operation acupuncture group part 20;And it is located at 90 other side of mold for mould described in lateral support
The overturning-preventing component 50 of tool 90;Wherein, the overturning-preventing component 50 is located at the phase of the mold 90 with the manipulator 10
To two sides.
As an embodiment of this programme, as shown in Figure 1, the acupuncture group part 20 is fastened on the machine by mounting base 11
On tool hand 10, the manipulator 10 is six axis robot.
As an embodiment of this programme, as shown in Figure 13 and Figure 14, the top of the turntable 40, which is provided with, to be used to support
The turntable 40 is arranged in multiple support wheel units 41 of the fixture 30, the support wheel unit 41 in a manner of circular array
Top, wherein the support wheel unit 41 include a wheel carrier 411, one for being fastened on 40 top of the turntable be articulated in it is described
The support wheel 412 to lean on wheel carrier 411 and with the bottom face of the fixture 30.
As an embodiment of this programme, as shown in Figure 1 to Figure 3, the acupuncture group part 20 is fastened on the machine including one
On tool hand 10 and the interior housing 21, one equipped with shaft 22 is arranged on the outside of the housing 21 for driving the shaft 22 to rotate
First driving unit 24, one is arranged in the shaft 22 and exists with the setting of eccentric wheel unit 23, one of the shaft 22 rotation
The fixed plate 27, one that the lancet unit 28, one in 21 outside of housing is fastened with the lancet unit 28 connects the eccentric wheel
Unit 23 and the guide rod of the fixed plate 27 25, one are set on the guide rod 25 and the ball being fastened on the housing 21 is led
Set 26, wherein the through-hole for fastening the ball bearing guide bushing 26 is formed on the housing 21, the guide rod 25 is located at the cover
One end and the eccentric wheel unit 23 pivot joint, the other end outside the housing 21 and the fixed plate 27 in shell 21
It is fastenedly connected, as shown in fig. 7, several ball (not shown) are provided on the inner ring of the ball bearing guide bushing 26, the guide rod 25
The straight-line ball slot 251 matched with the ball is formed on outer circle wall, the ball grooves 251 are along 25 outer circle of guide rod
The generatrix direction of peripheral wall is distributed, and the rotary motion of the shaft 22 is changed into the guide rod 25 in water by the eccentric wheel unit 23
Square upward straight reciprocating motion.
As an embodiment of this programme, as shown in Figures 2 and 3, the housing 21 includes that a first shell 211, one is tight
Gu the second shell 212 in the first shell 211, wherein be fastened with the forming through holes of the ball bearing guide bushing 26 described
In first shell 211, the mounting base 11 is fastened in the second shell 212, by the purpose of 21 split settings of housing
Be: in order to process the housing 21, and the installation and removal of the shaft 22 all positions are more convenient.
As an embodiment of this programme, as shown in figure 4, the lancet unit 28 is fastened on the fixed plate 27 including one
On pricker seat, several prickers 283 for being arranged on the pricker seat, the pricker seat includes one being fastened on the fixed plate 27
On bottom plate 281, one be inserted with the substrate 282, one of the pricker 283 and be used to the substrate 282 being fastened on the bottom plate 281
On top plate 284, wherein the substrate 282 is folded between the bottom plate 281 and the top plate 284, on the top plate 284
Form for the pricker 283 wear and with one-to-one several first pin holes 285 of the pricker 283.
As an embodiment of this programme, as shown in Figure 5 and Figure 6, what the substrate 282 leant with the bottom plate 281
Elongated slot 286 is formed on end face, the slot bottom of the elongated slot 286 offers multiple third needles worn for the pricker 283
Hole 287, wherein formed in the crown portion of the pricker 283 one for limit bending part 288, the bending part 288 is located at
In the elongated slot 286, in the present invention, the bending part 288 is a right angle bend.
As an embodiment of this programme, as shown in figure 8, the eccentric wheel unit 23 is fastened on the shaft 22 including one
On eccentric wheel 231, one be rotatably arranged on the eccentric wheel 231 by bearing 232 connecting rod 233, be fastened on the bearing
A first bearing lid 234 and a second bearing lid 235 for 232 opposite two sides, wherein form one on the connecting rod 233 and be used for
The accommodating hole of the eccentric wheel 231 is installed, the pivot joint end of one with the guide rod 25 pivot joint are also formed on the connecting rod 233.
As an embodiment of this programme, as shown in figure 3, a balance weight 221 is also fastened in the shaft 22, it is described flat
Weighing apparatus block 221 is located at the side of the eccentric wheel unit 23.
As an embodiment of this programme, as shown in Figures 2 and 3, first driving unit 24 passes through motor including one
Mounting base 243 is fastened on first motor 241 on the housing 21, a shaft coupling 242, wherein one end of the shaft coupling 242
The output shaft of portion and the first motor 241 is fastenedly connected, the other end and the one end of the shaft 22 are fastenedly connected, described
The one end of shaft 22 extends the housing 21.
As an embodiment of this programme, as shown in Figures 2 and 3, the acupuncture group part 20 further includes a setting described
Stripping web plate unit 29 in fixed plate 27 for preventing the pricker 283 from taking carbon fiber out of when retracting, the stripping web plate unit
29 set including the pressure spring 292, one that a connecting rod 291, one being fastened in the fixed plate 27 is set in the connecting rod 291
It sets and is set in the stripping web plate on 291 end of connecting rod in the second straight line running rail unit 295 in the fixed plate 27, one end
293, wherein the second straight line running rail unit 295 is located at opposite the two of the fixed plate 27 with the connecting rod 291
Side, the second straight line running rail unit 295 include that a second straight line guide rail being horizontally secured in the fixed plate 27 and one are sliding
The other end of dynamic the second sliding block being arranged on the second straight line guide rail, the stripping web plate 293 is fastened on second sliding block
On, one end of the pressure spring 292 is resisted against in the fixed plate 27, the opposite other end is resisted against on the stripping web plate 293, institute
It states and forms the second pin hole 294 worn for the pricker 283, in the operating condition, the stripping web plate 293 on stripping web plate 293
It is pressed on carbon fiber that the pricker 283 is avoided to take the fiber on carbon fiber out of when retracting.
As an embodiment of this programme, as shown in Figures 2 and 3, the acupuncture group part 20 further includes a pilot unit, institute
Stating pilot unit includes the pin 214 that a laminate 213, one being fastened on the housing 21 is fastened in the fixed plate 27,
Wherein, a cotter way 215 parallel with the direction of motion of the guide rod 25 is offered on the laminate 213, the pin 214
One end is fastened in the fixed plate 27, opposite the other end is plugged in the cotter way 215.
As an embodiment of this programme, as shown in Fig. 9 to Figure 12, the overturning-preventing component 50 includes a setting in mold
The bracket 51 of 90 sides, the lead screw unit 52 being vertically arranged on the bracket 51 and a pair of of first straight line running rail unit 54,
One adjustable shelf 55, one being arranged on the lead screw unit 52 and the first straight line running rail unit 54 drives the lead screw unit
52 movements are so that the adjustable shelf 55 does upper and lower on the lead screw unit 52 and the first straight line running rail unit 54
To the second driving unit 53, one of straight reciprocating motion, the setting of the third driving unit 56, one on the adjustable shelf 55 is set
Done on the third driving unit 56 and under the driving of the third driving unit 56 horizontal direction straight reciprocating motion from
And multiple first idler wheels realizing close or support pedestal 57 far from the mold 90, being arranged on the support pedestal 57
58, wherein the first straight line running rail unit 54 is located at the opposite two sides of the lead screw unit 52, and the support pedestal 57 includes
One arc block 571, the arc block 571 offer an arc groove 572, institute on the curved wall of 90 side of mold
It states the first idler wheel 58 to be arranged in the arc groove 572, when the support pedestal 57 drives first idler wheel 58 to be resisted against
When being arranged on the mold 90 of carbon fiber, first idler wheel 58 is rotated with the rotation of the mold 90, to realize lateral
The purpose of support.
As an embodiment of this programme, as is illustrated by figs. 11 and 12, the arc block 571 is in arc-shaped, the arc
The value range of central angle corresponding to block 571 are as follows: 80 °~120 °.
As an embodiment of this programme, as shown in Figure 9 and Figure 10, the lead screw unit 52 is vertically arranged in institute including one
The nut 522 stating the lead screw 521 on bracket 51, being screwed on the lead screw 521, wherein the adjustable shelf 55 is fastened on described
On nut 522.
As an embodiment of this programme, as shown in Figure 10 and Figure 11, a link block 523 is fastened on the nut 522,
The adjustable shelf 55 is fastenedly connected by the link block 523 with the nut 522.
As an embodiment of this programme, as shown in Figure 9 and Figure 10, the first straight line running rail unit 54 includes being fastened on
On the bracket 51 and the first straight line guide rail parallel with the lead screw 521, it is slidably arranged on the first straight line guide rail
First sliding block, wherein the adjustable shelf 55 is also fastenedly connected with first sliding block.
As an embodiment of this programme, as shown in Figure 9 and Figure 10, second driving unit 53 is mounted on institute including one
State the second motor 531, one on bracket 51 be mounted on the bracket 51 and with the output axis connection of second motor 531
Worm type of reduction gearing 532, wherein the output shaft of the bottom end of the lead screw 521 and the worm type of reduction gearing 532 fastens
Connection.
As an embodiment of this programme, as shown in figure 9, the adjustable shelf 55 includes that a vertical plate 551, one is fastened on institute
State the level board 552 on vertical plate 551, wherein the vertical plate 551 is fastened on the lead screw unit 52 and the first straight line
On running rail unit 54, the third driving unit 56 is arranged on the level board 552.
As an embodiment of this programme, as shown in figure 11, the third driving unit 56 is fastened on the work including one
Partition 564 that cylinder 561, one in moving frame 55 is fastened on the piston rod of the cylinder 561 is fastened on the partition 564
And it is distributed in a pair of of guide rod 563 of the opposite two sides of the cylinder 561, is fastened on the adjustable shelf 55 and is inserted with described lead
To the guide holder 562 of bar 563, wherein the pilot hole worn for the guide rod 563 is formed on the adjustable shelf 55, it is described
Support pedestal 57 is fastened on the partition 564.
As an embodiment of this programme, as shown in figure 12, the support pedestal 57 further includes one and the arc block 571
Connected attachment base 573, the attachment base 573 are fastened on the partition 564.
Although the embodiments of the present invention have been disclosed as above, but it is not limited in listed fortune in specification and embodiments
With it can be fully applied to various fields suitable for the present invention, for those skilled in the art, can be easily real
Now other modification, therefore without departing from the general concept defined in the claims and the equivalent scope, the present invention is not limited to
Specific details and legend shown and described herein.