CN109591331A - One kind exempting from glue fiber bar production line - Google Patents
One kind exempting from glue fiber bar production line Download PDFInfo
- Publication number
- CN109591331A CN109591331A CN201910046207.5A CN201910046207A CN109591331A CN 109591331 A CN109591331 A CN 109591331A CN 201910046207 A CN201910046207 A CN 201910046207A CN 109591331 A CN109591331 A CN 109591331A
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- Prior art keywords
- bar
- traction
- traction roller
- glue fiber
- cutting
- Prior art date
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- Granted
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- 239000000835 fiber Substances 0.000 title claims abstract description 301
- 239000003292 glue Substances 0.000 title claims abstract description 193
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 238000005520 cutting process Methods 0.000 claims abstract description 112
- 238000000465 moulding Methods 0.000 claims abstract description 70
- 238000009998 heat setting Methods 0.000 claims abstract description 44
- 239000002904 solvent Substances 0.000 claims abstract description 7
- 238000010438 heat treatment Methods 0.000 claims description 54
- 230000005540 biological transmission Effects 0.000 claims description 35
- 210000004209 hair Anatomy 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 14
- 238000002844 melting Methods 0.000 claims description 14
- 230000008018 melting Effects 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 9
- 238000007906 compression Methods 0.000 claims description 8
- 230000006835 compression Effects 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 5
- 238000004513 sizing Methods 0.000 claims description 4
- 239000002516 radical scavenger Substances 0.000 claims description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 2
- 235000011613 Pinus brutia Nutrition 0.000 claims description 2
- 241000018646 Pinus brutia Species 0.000 claims description 2
- 238000007665 sagging Methods 0.000 claims description 2
- 238000006243 chemical reaction Methods 0.000 claims 2
- 230000001105 regulatory effect Effects 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 230000006378 damage Effects 0.000 abstract description 6
- 230000007613 environmental effect Effects 0.000 abstract description 4
- 239000003344 environmental pollutant Substances 0.000 abstract description 3
- 231100000719 pollutant Toxicity 0.000 abstract description 3
- 239000000428 dust Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000033001 locomotion Effects 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 229950000845 politef Drugs 0.000 description 3
- 238000003856 thermoforming Methods 0.000 description 3
- 231100000331 toxic Toxicity 0.000 description 3
- 230000002588 toxic effect Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000003915 air pollution Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000000638 stimulation Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/40—Shaping or impregnating by compression not applied
- B29C70/50—Shaping or impregnating by compression not applied for producing articles of indefinite length, e.g. prepregs, sheet moulding compounds [SMC] or cross moulding compounds [XMC]
- B29C70/52—Pultrusion, i.e. forming and compressing by continuously pulling through a die
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
- B29C70/545—Perforating, cutting or machining during or after moulding
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Composite Materials (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The present invention relates to one kind to exempt from glue fiber bar production line, suitable for exempting from the processing of glue fiber bar.Exempting from glue fiber bar production line includes exempting from glue fiber beam identical tension unwinding device, exempting from glue fiber beam traction device, exempt from glue fiber bar heat setting machine, exempt from glue fiber bar traction cutting machine and accurate curing molding composable mold；Exempt from glue fiber identical tension unwinding device front and be equipped with to exempt from glue fiber beam traction device, exempt from glue fiber beam traction device front and be equipped with to exempt from glue fiber bar heat setting machine, exempt from glue fiber bar heat setting machine front and be equipped with to exempt from glue fiber bar traction cutting machine, accurate curing molding composable mold, which is mounted on, exempts from glue fiber bar heat setting machine front and exempt from glue fiber bar output end.Exempt from that glue fiber bar Design of Production Line is reasonable, and production process is simple, greatlys save production cost, without adding glue and solvent in production process, any volatile pollutants, environmental protection and energy saving will not be generated, production environment is substantially improved, any pollution damage will not be generated to producers.
Description
Technical field
The present invention relates to one kind to exempt from glue fiber bar production line, suitable for exempting from the processing of glue fiber bar.
Background technique
Domestic and international production fiber nib at present, fiber diversion stick, fiber volatilize stick, fiber filter material using increase bullet
Silk, PTY long are fine or staple fiber, boundling pass through the bar of formation wicking ability after pre-setting impregnation, thermal finalization drying, then lead to
Cutting is crossed, nib and water suction rod, filter stick are polished to, the glue soaked in production process can discharge stimulation gas very serious
In addition taste uses a large amount of organic solvents such as ethyl acetate in glue, toxic inflammable during processed, explosive or even can cause fire
Cause life and property loss.Very big actual bodily harm is caused to producers, and very big destruction is caused to environment.
Band glue toxic dust can be also generated in rear road bar bruting process, toxic dust causes very bodice to producers
Body injury, being discharged into air by exhaust blower will cause Heavy environmental pollution, arrange although taking some pairs of dust collection environmental protection
It applies, reduces part to air pollution, but glue is contained due to the inside in collection dust and is unable to recycling, dust rubbish
Rubbish causes a big public hazards.
Summary of the invention
Object of the present invention is to locate to provide one kind in view of the above deficiencies to exempt from glue fiber bar production line, has and exempt from glue fiber Shu Heng
Tension unwinding device exempts from glue fiber tow traction device, exempts from glue fiber bar heat setting machine, exempts from glue fiber bar traction cutting machine
With precise forming composable mold, it is simple to exempt from glue fiber bar production line production method process, greatlys save production cost, produced
Without adding glue and solvent in journey, any volatile pollutants will not be generated, environmental protection and energy saving substantially improve production environment, will not be right
Producers generate any pollution damage.
One kind being exempted from glue fiber bar production line and is achieved through the following technical solutions:
It includes exempting from glue fiber beam identical tension unwinding device, exempting from glue fiber beam traction device, exempt from that one kind, which exempting from glue fiber bar production line,
Glue fiber bar heat setting machine exempts from glue fiber bar traction cutting machine, accurate curing molding composable mold.
Exempt from glue fiber identical tension unwinding device front and be equipped with to exempt from glue fiber beam traction device, exempts from glue fiber beam traction device
Front, which is equipped with, exempts from glue fiber bar heat setting machine.Exempt from glue fiber bar heat setting machine front be equipped with exempt from glue fiber bar traction
Cutting machine, accurate curing molding composable mold, which is mounted on, exempts from glue fiber bar heat setting machine front and exempts from glue fiber bar output end.
Exempting from glue fiber beam identical tension unwinding device includes rack, tow coiled hair, torque motor, tow coiled hair installation axle, power
Torque motor controller and filar guide.
Rack is equipped with several torque motors above and below, and torque motor output shaft both ends are connected with tow coiled hair installation axle,
Tow coiled hair is mounted on tow coiled hair suit axis, and cable guiding device is mounted on rack side.The cable guiding device be provided with godet,
Or wire guide ring.
Moment Motor Controller is connected by control line with torque motor, controls to adjust torque by Moment Motor Controller
The adjustment of glue fiber beam Tensity size is exempted from electric moter voltage realization.
Exempt from glue fiber beam identical tension unwinding device work when, exempted from glue fiber beam traction device traction, exempt from glue fiber beam from
It is directed on the tow coiled hair being mounted in the tow coiled hair installation axle of torque motor output shaft both ends through cable guiding device and exempts from fibre bundle and lead
Between two traction rollers of leading-in device, into exempt from glue fiber bar heat setting machine preheated, heating melting, thermal finalization, it is combined
Mold cured forms, and after natural cooling, is exempted from glue fiber bar traction cutting machine travel, cutting is made and exempts from glue fiber bar.
Torque motor is installed due to exempting from glue fiber beam identical tension unwinding device, is controlled to adjust by Moment Motor Controller
The adjustment of glue fiber beam Tensity size is exempted from torque motor voltage, realization, and torque motor torsion adjustable range is 0.1N m ∽ 1N m, solution
Certainly tow unreels that cannot to automatically achieve every tow tension consistent in industry, unreels and causes tow different in size, elastic different, adjusts
The problems such as whole frequent.Since the present invention exempts from collodion silk beam even tension unanimously certainly using the realization of glue fiber beam identical tension unwinding device is exempted from
It is dynamic to unreel.
Exempt from glue fiber beam traction device include tow traction frame, tow Traction Drive motor, sprocket for main drive, from transmission
Sprocket wheel one, from drive sprocket two, driving chain, tightener sprocket, photoelectric counting sensor, traction roller mounting bracket, traction roller
One, traction roller two, plain bearing housing, traction roller compress adjusting screw rod, traction roller compresses adjusting nut and traction roller is compressed and adjusted
Handwheel.
Tow Traction Drive motor is mounted on tow traction frame top, is equipped on tow Traction Drive motor output shaft
Drive sprocket is equipped with tightener sprocket in the tow traction frame of drive sprocket side, elastic for adjusting chain.Two axis of traction
Mounting bracket, is separately mounted to tow traction frame both ends, and two both ends of traction roller are separately mounted to two by bearing, bearing block
Traction roller mounting bracket bottom, two one end of traction roller are equipped with from drive sprocket two, and one both ends of traction roller are separately mounted to bearing,
In plain bearing housing, two plain bearing housings are separately mounted in two traction roller mounting brackets, can be along traction roller mounting bracket
It is upper and lower to adjust distance between traction roller one and traction roller two, exempt from glue fiber tow traction elasticity for adjusting, and then adjust and lead
Draw tensile force.It is equipped in one end of traction roller one from drive sprocket one.
Driving chain is sleeved on drive sprocket, tightener sprocket and drive sprocket one, and is passed through from two side of drive sprocket,
Tow Traction Drive motor is driven from drive sprocket one with from drive sprocket two by drive sprocket and is rotated.Driving chain and transmission
The tangent transmission of sprocket wheel two.To drive traction roller one, relatively rotate with traction roller two, traction is exempted from glue fiber tow identical tension and is unreeled
Exempt from glue fiber tow on several tow coiled hairs on device, is drawn to and exempts from the sizing of glue fiber bar heat setting machine.
Photoelectric counting sensor is mounted on tow traction frame side, using photoelectric counting.Photoelectric counting sensor passes through
Frequency converter or stepper motor, servo motor realize the control for exempting from glue fiber tow hauling speed.
Traction roller is installed on traction roller mounting bracket top and compresses adjusting screw rod, traction roller compression adjusting nut, traction
The tight adjusting screw rod lower end of roll-in and plain bearing housing active link, traction roller compresses adjusting screw rod top and traction roller is compressed and adjusted
Nut cooperation, traction roller compress adjusting nut and are fixedly mounted on traction roller mounting bracket top, and traction roller compresses on adjusting screw rod
End is equipped with traction roller and compresses adjusting handle, and rotation traction roller compresses adjusting handle, to adjust traction roller one and traction roller
Distance exempts from glue fiber and carrys out transmission speed between two to control.
Exempting from glue fiber bar heat setting machine includes thermal finalization rack, fiber bundle passageway, fiber bundle passageway pipe, several fibers
The area Shu Wendu Jun Heng, several preheating temperature areas, several temperature control heating zone, fibre bundle curing molding area.In thermal finalization
Upper rack is provided with box body, several temperature control heating zone is provided in box body, before temperature controls heating zone
Portion is provided with several temperature control preheating zone, fibre bundle temperature equalization area is provided between temperature control preheating zone, in temperature
Degree control is provided with the area fibre bundle temperature Jun Heng between heating zone.
Fiber beam entrance is provided with the area fibre bundle inlet temperature Jun Heng, heat setting machine front end be provided with it is fiber solidifying at
Type area.
Several fiber bundle passageways are provided in box body, fiber bundle passageway sequentially passes through fiber beam entrance, fibre bundle
It is the area inlet temperature Jun Heng, several preheating temperature areas, the area several fibre bundles temperature Jun Heng, several temperature heating zones, several
A area fibre bundle temperature Jun Heng, each fiber bundle passageway are maintained at same linear position, and each channel exit is provided with temperature
Balanced area is spent, each channel exit temperature equalization area front end is provided with fibre bundle curing molding area, fibre bundle curing molding
Area is mounted on accurate curing molding composable mold.
It is controlled in preheating zone and temperature control heating zone in temperature and is provided with heating furnace, heating furnace is provided with conduction oil, leads
Hot oil is provided with electrically heated rod, heats conduction oil using electrically heated rod, is coated with fiber bundle passageway, fibre bundle in heating furnace
Channel is provided with metal heat-conducting tube.Temperature sensor is installed in each heating furnace, temperature sensor passes through signal wire and peace
Temperature controller is connected in control cabinet, and different zones furnace temp is controlled by temperature controller.
Be provided with fibre bundle support tube in the area temperature Jun Heng, fibre bundle easy to support do not allow fibre bundle one it is sagging encounter lead
Heat pipe, heat conducting pipe use stainless steel tube.
Scavenger fan is installed in the area temperature Jun Heng two sides, the steam and fibre bundle for excluding to generate after fibre bundle heating
The solvent gas of volatilization.
The preheating temperature area temperature is 80 ~ 150 DEG C,
It is fibre bundle heating melting area that the temperature control Heating Zone Temperature, which is 180 ~ 250 DEG C,.
Accurate curing molding composable mold is mounted on heat setting machine fiber bundle passageway exit, and heating melting fibre bundle passes through
Accurate curing molding composable mold curing molding.
Accurate curing molding composable mold covers pipe die one by curing molding and curing molding set pipe die two forms, curing molding
It is a set of mounted in heat setting machine fiber bundle passageway pipe exit to cover pipe die, curing molding set pipe die two, which is plugged, covers pipe die in curing molding
One front end, curing molding covers two internal diameter of pipe die and is less than curing molding set one internal diameter of pipe die, convenient for leading to heating melting fibre bundle
It crosses curing molding set pipe die one to be cooled down, curing molding, controls product outer diameter using curing molding set two after-contraction of pipe die
Size is allowed to meet design requirement.
Accurate curing molding composable mold inner wall smooth impulse- free robustness.
Accurate curing molding composable mold is made of stainless steel, politef material.
Described exempts from glue fiber bar heat setting machine, and with when exempting from glue fiber bar production line and matching, multiply exempts from glue fibre
Dimension beam (add and play the non-twist bicomponent filament yarn bundle beam of core-skin) makees fibrous material, in the case where exempting from the traction of glue fiber beam traction device, warp
Exempt from glue fiber beam identical tension unwinding device identical tension to unreel, by the fiber beam entrance for exempting from glue fiber bar heat setting machine thermoforming
Into glue fiber bar heat setting machine thermoforming machine is exempted from, the fiber beam entrance, area fibre bundle inlet temperature Jun Heng, several is sequentially passed through
A preheating temperature area, the area several fibre bundles temperature Jun Heng, several temperature heating zones, several preheating temperature areas will exempt from glue fibre
Beam preheating temperature is tieed up to 80 ~ 150 DEG C, and through the area fibre bundle temperature Jun Heng, excludes the steam and fiber generated after fibre bundle heating
The solvent gas of beam volatilization, then glue fiber Shu Wendu will be exempted from by several temperature heating zones and be heated to 180 ~ 250 DEG C, make to exempt from glue
Fibre bundle heating melting is mounted on heat setting machine fiber bundle passageway exit, and heating melting fibre bundle is by being mounted on thermal finalization
The accurate curing molding composable mold curing molding in machine fiber bundle passageway exit, is made and exempts from glue fiber bar.
Exempting from glue fiber bar traction cutting machine includes bar traction cutting rack, bar Traction Drive motor, bar traction
Roller mounting bracket one, bar traction roller mounting bracket two, bar traction roller one, bar traction roller two, bar traction roller three, bar
Traction roller four, plain bearing housing one, plain bearing housing two, bar traction roller compress adjusting screw rod one, bar traction roller is compressed and adjusted
Save screw rod two, bar traction roller compresses adjusting nut one, bar traction roller compresses adjusting nut two, bar sprocket for main drive, passes
Dynamic chain tensioning wheel, bar are from drive sprocket one, and bar is from drive sprocket two, bar from drive sprocket three, bar from drive sprocket
Four, bar driving chain, bar photoelectric counting sensor, Cutting stick driving motor, motor drive wheel, pass transmission of crankshaft wheel
Dynamic band, crankshaft, crankshaft-link rod, Cutting stick stationary knife, Cutting stick moving knife, Cutting stick knife rest.
Bar Traction Drive motor is mounted on bar traction cutting rack side bottom, bar Traction Drive motor output shaft
End is equipped with bar sprocket for main drive, and transmission chain bearing up pulley is mounted on bar traction cutting rack bottom side bracket.Bar light
Electric sensor for countering is mounted in bar traction cutting rack, for detecting bar transmission speed.
Two bar traction roller mounting racks one are separately mounted to bar traction cutting upper rack two sides, bar traction roller one
Both ends are mounted on one bottom of bar traction roller mounting rack by bearing, bearing block, one outer end of bar traction roller be equipped with bar from
Drive sprocket one, two both ends of bar traction roller pass through plain bearing housing one respectively and are mounted on one top of bar traction roller mounting rack,
Bar compresses adjusting screw rod one and is mounted on one top of bar traction roller mounting rack by bar compression adjusting nut one, and bar compresses
One lower part of adjusting screw rod is connect with plain bearing housing one, is compressed adjusting screw rod one end adjusting handle by being mounted on bar, is adjusted
Distance between bar traction roller one and bar traction roller two is saved, exempts from the introducing cutoff knife rack cutting of glue fiber bar for drawing.Bar
Two outer end of traction roller is equipped with from drive sprocket two.
Two bar traction roller mounting racks two are separately mounted to bar traction cutting upper rack two sides, bar traction roller four
Both ends pass through bearing respectively, bearing block is mounted on two bottom of bar traction roller mounting rack,
Four outer end of bar traction roller is equipped with bar from drive sprocket four, and three both ends of bar traction roller pass through plain bearing housing respectively
Two are mounted on two top of bar traction roller mounting rack, and bar compresses adjusting screw rod two and is mounted on by bar compression adjusting nut two
Two top of bar traction roller mounting rack, bar compresses two lower part of adjusting screw rod and connect with plain bearing housing two, by being mounted on stick
Material compresses two end adjusting handle of adjusting screw rod, distance between bar traction roller three and bar traction roller four is adjusted, for drawing
Exempt from glue fiber bar and introduces cutoff knife rack cutting.Three outer end of bar traction roller is equipped with from drive sprocket three.
Bar Traction Drive chain top be sleeved on from drive sprocket two, three, on, and worn from one, four inside of drive sprocket
It crosses, bar Traction Drive chain lower part is sleeved on bar drive sprocket, under transmission chain tensioning wheel and bar Traction Drive chain
It is meshed on the inside of portion, for adjusting tension position, is tensioned bar Traction Drive chain.
Bar traction cutting driving motor is driven bar Traction Drive chain by bar sprocket for main drive, and passes through respectively
Bar is driven from drive sprocket one, bar slave drive sprocket wheel two, bar slave drive sprocket wheel three, bar slave drive sprocket wheel four
Bar traction roller one, bar traction roller two, bar traction roller three, bar traction roller four, which relatively rotate, exempts from glue fiber bar to be driven
To cutoff tool, cut off by specification.
Cutting stick driving motor is mounted on bar traction cutting rack front side bottom, and crankshaft is mounted on stick by bearing block
On front side of material cutting driving motor, crankshaft one end is equipped with crankshaft one end and is equipped with transmission of crankshaft wheel, and Cutting stick driving motor is logical
Cross driving wheel, synchronous belt, the rotation of transmission of crankshaft wheel driving crank.
Cutting stick knife rest is mounted on bar traction cutting rack front end, and Cutting stick moving knife is mounted on Cutting stick knife
Frame top can be slided up and down along Cutting stick knife rest, and Cutting stick stationary knife is mounted on Cutting stick knife rest lower part.Two crankshaft-link rods
Lower part is separately mounted at crankshaft two end curved roll, and two crankshaft-link rod upper ends are connect with Cutting stick moving knife.
On the Cutting stick stationary knife by exempt from glue fiber bar be spaced apart be equipped with bar guide hole.
When work, Cutting stick driving motor is rotated by driving wheel, synchronous belt, transmission of crankshaft wheel driving crank,
Driving crankshaft-link rod to move up and down drives Cutting stick moving knife to move cutting above and below from the extraction of Cutting stick stationary knife bar guide hole
Exempt from glue fiber bar.
It is mounted on Cutting stick knife rest close to switch, close to switch control Cutting stick moving knife up and down reciprocatingly position, stick
When each movement is cut off in the up and down motion of material cutting moving knife, the meeting under PLC programmable controller control of bar Traction Drive motor
Up and down reciprocatingly a stroke required time is identical for synchronization stall, dead time and Cutting stick moving knife.
It is reasonable that one kind of the present invention exempts from glue fiber bar Design of Production Line, compact-sized, has and exempts from glue fiber beam identical tension and put
Winding apparatus, exempt from glue fiber beam traction device, exempt from glue fiber bar heat setting machine, exempt from glue fiber bar traction cutting machine and accurately at
Type composable mold exempts from glue fiber beam (add and play the non-twist bicomponent filament yarn bundle beam of core-skin) using multiply and makees fibrous material, exempting from
Under the traction of glue fiber beam traction device, is exempted from glue fiber beam identical tension unwinding device identical tension and unreeled, by exempting from glue fiber bar
Heat setting machine thermoforming, then through precise forming composable mold precise forming at exempting from glue fiber bar, then by exempting from glue fiber bar
Traction cutting machine travel cutting is made required scale lengths and exempts from glue fiber bar.
Exempt from glue fiber bar heat setting machine heating melting fibre bundle by being mounted on heat setting machine fiber bundle passageway exit
Accurate curing molding composable mold curing molding good, accurate size of exempting from glue fiber billet quality, fiber pore is abundant,
Even, diversion is good, suitable for making filtering material, fiber diversion material etc..
Exempt from glue fiber bar production line due to exempting from using precise forming composable mold energy precise forming at various different sizes
Glue fiber bar is able to satisfy different product needs.
Exempt from glue fiber bar production line exempt from glue fiber bar can produce fiber nib, fiber diversion stick, fiber volatilization stick,
Fiber filter material, biologic medical detect material etc., and it is simple to exempt from glue fiber bar production line production process, greatly save and are produced into
This will not generate any volatile pollutants, environmental protection and energy saving substantially improve production ring without adding glue and solvent in production process
Border will not generate any pollution damage to producers.
The dust generated in rear road bruting process, can be with regeneration and granulation, spinning regeneration recycling after collecting, can be big
It is big to save material, the energy, solve the difficult social concern of the sector dust processing.
One kind of the present invention is exempted to exempt from glue fiber bar made of glue fiber bar production line, and exempts from using made of the present invention
It is nontoxic, non-harmful environment protection health product that various products, which are made, in glue fiber bar.
Detailed description of the invention
Below with reference to attached drawing, the invention will be further described:
Fig. 1 is that one kind exempts from glue fiber bar production line schematic diagram;
Fig. 2 be it is a kind of exempt from glue fiber bar production line exempt from glue fiber beam identical tension unwinding device structural schematic diagram;
Fig. 3 be it is a kind of exempt from glue fiber bar production line exempt from glue fiber tow traction device structural schematic diagram;
Fig. 4 be it is a kind of exempt from glue fiber bar production line exempt from glue fiber bar heat setting machine structural representation Fig. 1;
Fig. 5 be it is a kind of exempt from glue fiber bar production line exempt from glue fiber bar heat setting machine structural representation Fig. 2;
Fig. 6 be it is a kind of exempt from glue fiber bar production line exempt from glue fiber bar traction cutting machine structural schematic diagram.
Specific embodiment
Referring to attached drawing 1-6, it includes exempting from glue fiber beam identical tension unwinding device 1, exempting from glue that one kind, which exempting from glue fiber bar production line,
Fibre bundle traction device 2 exempts from glue fiber bar heat setting machine 3, exempts from glue fiber bar traction cutting machine 5, accurate curing molding group
Molding tool 4.
Exempt from 1 front of glue fiber identical tension unwinding device and be equipped with to exempt from glue fiber beam traction device 2, exempts from glue fiber beam traction dress
It sets 2 fronts and is equipped with and exempt from glue fiber bar heat setting machine 3.Exempt from 3 front of glue fiber bar heat setting machine and be equipped with to exempt from glue fiber stick
Material traction cutting machine 5, precise forming composable mold 4, which is mounted on, exempts from 3 front of glue fiber bar heat setting machine to exempt from glue fiber bar 7 defeated
Outlet.
Exempting from glue fiber beam identical tension unwinding device 1 includes rack 1-1, tow coiled hair 1-2, torque motor 1-3, tow coiled hair
Installation axle 1-4, Moment Motor Controller and filar guide 1-5.
Rack 1-1 is equipped with several torque motor 1-3 above and below, and torque motor output shaft both ends are connected with tow coiled hair
Installation axle 1-4, tow coiled hair 1-2 are mounted on tow coiled hair suit axis 1-4, and cable guiding device 1-5 is mounted on the side rack 1-1.Institute
The cable guiding device 1-5 stated is provided with godet or wire guide ring.
Moment Motor Controller 1-6 is connected by control line with torque motor 1-3, is controlled by Moment Motor Controller 1-6
The adjustment of glue fiber beam Tensity size is exempted from Torque-adjusting motor 1-3 voltage realization processed.
When exempting from the work of glue fiber beam identical tension unwinding device 1, is exempted from the traction of glue fiber beam traction device 2, exempt from glue fiber beam 6
It is directed to from the tow coiled hair 1-2 being mounted on the tow coiled hair installation axle 1-4 of torque motor output shaft both ends through cable guiding device 1-5
Exempt between two traction rollers of fibre bundle traction device 2, into exempt from glue fiber bar heat setting machine 3 preheated, heating melting, heat
Sizing, combined mold cured form, and after natural cooling, are exempted from the traction of glue fiber bar traction cutting machine 5, cutting is made and exempts from glue
Fiber bar stock.
Torque motor 1-3 is installed due to exempting from glue fiber beam identical tension unwinding device 1, passes through Moment Motor Controller 1-6
Torque motor voltage is controlled to adjust, the adjustment of glue fiber beam Tensity size is exempted from realization, and torque motor torsion adjustable range is 0.1N m
∽ 1N m solves tow in industry and unreels that cannot to automatically achieve every tow tension consistent, unreels and cause tow different in size, pine
It is tight different, adjust the problems such as frequent.Since the present invention exempts from glue fiber beam 6 using the realization of glue fiber beam identical tension unwinding device 1 is exempted from
Even tension unanimously unreels automatically.The torque motor 1-3 uses commercially available torque motor, and the Moment Motor Controller 1-6 is adopted
With commercially available Moment Motor Controller.
Exempting from glue fiber beam traction device 2 includes tow traction frame 2-1, tow Traction Drive motor 2-2, sprocket for main drive
2-3, from one 2-4 of drive sprocket, from two 2-5 of drive sprocket, driving chain 2-6, tightener sprocket 2-7, photoelectric counting sensor 2-
8, traction roller mounting bracket 2-9, one 2-10 of traction roller, two 2-11 of traction roller, plain bearing housing 2-12, traction roller, which compress, is adjusted
Screw rod 2-13, traction roller compress adjusting nut 2-14 and traction roller compresses adjusting handle 2-15.
Tow Traction Drive motor 2-2 is mounted on the top tow traction frame 2-1, on tow Traction Drive motor output shaft
Drive sprocket 2-3 is installed, tightener sprocket 2-7 is housed on the tow traction frame 2-1 of the side drive sprocket 2-3, for adjusting
Chain is elastic.Two traction roller mounting bracket 2-9 are separately mounted to the both ends tow traction frame 2-1, two both ends 2-11 of traction roller
Two bottoms traction roller mounting bracket 2-9 are separately mounted to by bearing, bearing block, two one end 2-11 of traction roller is equipped with from biography
Two 2-5 of movable sprocket, one both ends 2-10 of traction roller are separately mounted to bearing, in plain bearing housing, two plain bearing housing 2-12 points
Be not mounted in two traction roller mounting bracket 2-9, can be adjusted above and below along traction roller mounting bracket 2-9 one 2-10 of traction roller with
Distance between two 2-11 of traction roller exempts from the traction elasticity of glue fiber tow 6 for adjusting, and then adjusts traction tensile force.It is leading
One end of one 2-10 of pick-up roll is equipped with from one 2-4 of drive sprocket.
Driving chain 2-6 is sleeved on drive sprocket 2-3, tightener sprocket 2-7 and one 2-4 of drive sprocket, and from transmission chain
Take turns two sides 2-5 process, tow Traction Drive motor 2-2 by drive sprocket 2-3 be driven from one 2-4 of drive sprocket with from transmission
Two 2-5 of sprocket wheel rotation.Driving chain 2-6 and the tangent transmission of two 2-5 of drive sprocket.To drive one 2-10 of traction roller and traction
Two 2-11 of roller is relatively rotated, and traction exempts to exempt from glue on several tow coiled hairs 1-4 on glue fiber tow identical tension unwinding device 1
Fibre bundle 6 is drawn to and exempts from glue fiber bar heat setting machine sizing 3.
Photoelectric counting sensor 2-8 is mounted on the side tow traction frame 2-1, using photoelectric counting.Photoelectric counting sensing
Device 2-8 realizes the control for exempting from 6 hauling speed of glue fiber tow by frequency converter or stepper motor, servo motor.The photoelectrometer
Number sensor 2-8 uses commercially available photoelectric counting sensor.
Traction roller is installed on the top traction roller mounting bracket 2-9 and compresses adjusting screw rod 2-13, traction roller compression adjusting spiral shell
Female 2-14, traction roller compress the lower end adjusting screw rod 2-13 and plain bearing housing 2-12 active link, and traction roller compresses adjusting screw rod
The top 2-13 and traction roller compress adjusting nut 2-14 cooperation, and traction roller compresses adjusting nut 2-14 and is fixedly mounted on traction roller peace
The top bracket 2-9 is filled, traction roller compresses the upper end adjusting screw rod 2-13 and is equipped with traction roller compression adjusting handle 2-15, and rotation is led
Pick-up roll compresses adjusting handle 2-15, exempts from glue fiber to adjust between two 2-11 of one 2-10 of traction roller and traction roller distance to control
Carry out transmission speed.
Exempt from glue fiber bar heat setting machine 3 include thermal finalization rack 3-1, fiber bundle passageway 3-3, fiber bundle passageway pipe 3-4,
Several fibre bundles temperature Jun Heng area 3-5, several preheating temperature areas 3-6, several temperature control heating zone 3-7, fibre bundle
Curing molding area 3-8.The top thermal finalization rack 3-1 is provided with box body 3-2, several temperature are provided in box body 3-2
Degree control heating zone 3-7 is provided with several temperature control preheating zone 3-6 in the temperature control front heating zone 3-7, in temperature control
It is provided with fibre bundle temperature equalization area 3-5 between preheating zone 3-6 processed, is provided with fibre bundle between temperature control heating zone 3-7
Temperature Jun Heng area 3-5.
Fiber beam entrance is provided with the area fibre bundle inlet temperature Jun Heng, heat setting machine front end be provided with it is fiber solidifying at
Type area.
Several fiber bundle passageways 3-3 is provided in box body 3-2, fiber bundle passageway 3-3 passes through fiber beam entrance 3-
9, fibre bundle inlet temperature Jun Heng area 3-10, several preheating temperature areas 3-6, several temperature Jun Heng area 3-5, several temperature
Heating zone 3-7, each fiber bundle passageway 3-3 are maintained at same linear position, and each channel exit 3-11 is provided with temperature
Balanced area 3-5 is provided with fibre bundle curing molding area 3-8, fiber in the temperature equalization area front end of each channel exit 3-11
Beam curing molding area 3-8 is mounted on accurate curing molding composable mold.
It is controlled in temperature and is provided with heating furnace 3-13 in preheating zone 3-6 and temperature control heating zone 3-7, in heating furnace 3-13
Equipped with conduction oil 3-12, conduction oil 3-12 is provided with electrically heated rod 3-14, conduction oil is heated using electrically heated rod, in heating furnace
Fiber bundle passageway 3-3 is coated in 3-13, fiber bundle passageway 3-3 is provided with fiber bundle passageway pipe 3-4, fiber bundle passageway pipe 3-4
Using metal heat-conducting tube or politef.Temperature sensor 3-15, temperature sensor are installed in each heating furnace 3-13
3-15 is connected by signal wire with temperature controller in control cabinet is mounted on, and different zones heating is controlled by temperature controller
Furnace 3-13 temperature.
Be provided with fibre bundle support tube 3-16 in temperature Jun Heng area 3-5, fibre bundle easy to support do not allow fibre bundle once
It hangs down and encounters metal heat-conducting tube, metal heat-conducting tube uses stainless steel tube.
Scavenger fan 3-17 is installed in the area the temperature Jun Heng two sides 3-5, the steam for excluding to generate after fibre bundle heating
And the solvent gas of fibre bundle volatilization.
The preheating temperature area 3-6 temperature is 80 ~ 150 DEG C,
It is fibre bundle heating melting area that the temperature control heating zone 3-7 temperature, which is 180 ~ 250 DEG C,.
Accurate curing molding composable mold 4 is mounted on heat setting machine fiber bundle passageway exit 3-11, heating melting fiber
Beam passes through accurate 4 curing molding of curing molding composable mold.
Accurate curing molding composable mold 4 covers one 4-1 of pipe die by curing molding and curing molding set two 4-2 of pipe die is formed,
Curing molding set one 4-1 of pipe die is sleeved on heat setting machine fiber bundle passageway pipe exit 3-11, and curing molding covers two 4-2 of pipe die dress
It is inserted in curing molding set one front end 4-2 of pipe die, curing molding covers two 4-2 internal diameter of pipe die and is less than curing molding set one 4-1 of pipe die
Internal diameter cools down, curing molding, using solidification convenient for heating melting fibre bundle is covered one 4-1 of pipe die by curing molding
7 product outer diameter of glue fiber bar is exempted from two 4-2 after-contraction of molding sleeve pipe die control, is allowed to meet design requirement.
Accurate 4 inner wall smooth impulse- free robustness of curing molding composable mold.
Accurate curing molding composable mold 4 is made of stainless steel, politef material.
Exempting from glue fiber bar traction cutting machine 5 includes bar traction cutting rack 5-1, bar Traction Drive motor 5-2, stick
Expect one 5-3 of traction roller mounting bracket, two 5-4 of bar traction roller mounting bracket, one 5-5 of bar traction roller, two 5- of bar traction roller
6, three 5-7 of bar traction roller, four 5-8 of bar traction roller, one 5-9 of plain bearing housing, two 5-10 of plain bearing housing, bar traction roller
Compress one 5-11 of adjusting screw rod, bar traction roller compresses two 5-12 of adjusting screw rod, bar compresses one 5-13 of adjusting nut, bar is led
Pick-up roll compresses two 5-14 of adjusting nut, bar sprocket for main drive 5-15, transmission chain tensioning wheel 5-16, bar from one 5- of drive sprocket
17, bar is from two 5-18 of drive sprocket, bar from three 5-19 of drive sprocket, bar from four 5-20 of drive sprocket, bar transmission chain
5-21, bar photoelectric counting sensor 5-22, Cutting stick driving motor 5-23, motor drive wheel 5-24, transmission of crankshaft wheel
5-25, synchronous belt 5-26, crankshaft 5-27, crankshaft-link rod 5-28, Cutting stick stationary knife 5-29, Cutting stick moving knife 5-30 and
Cutting stick knife rest 5-31.
It is defeated that bar Traction Drive motor 5-2 is mounted on bar traction cutting rack 5-1 side bottom, bar Traction Drive motor
Shaft end is equipped with bar sprocket for main drive 5-15, and transmission chain bearing up pulley 5-16 is mounted on the bar traction cutting bottom rack 5-1 one
On side stand.Bar photoelectric counting sensor 5-22 is mounted on bar traction cutting rack 5-1, for detecting bar transmission speed
Degree.The bar photoelectric counting sensor 5-22 uses commercially available photoelectric counting sensor.
Two one 5-3 of bar traction roller mounting rack are separately mounted to the bar traction cutting top rack 5-1 two sides, and bar is led
One both ends 5-5 of pick-up roll are mounted on one bottom 5-3 of bar traction roller mounting rack by bearing, bearing block, outside one 5-5 of bar traction roller
End is equipped with bar from one 5-17 of drive sprocket, and two both ends 5-6 of bar traction roller pass through one 5-9 of plain bearing housing respectively and are mounted on
One top 5-3 of bar traction roller mounting rack, bar compress one 5-11 of adjusting screw rod and compress one 5-13 of adjusting nut peace by bar
Mounted in one top 5-3 of bar traction roller mounting rack, bar compresses one lower part 5-11 of adjusting screw rod and one 5-9 of plain bearing housing connects
It connects, compresses one end 5-11 adjusting handle 5-32 of adjusting screw rod by being mounted on bar, adjust one 5-5 of bar traction roller and bar
Distance between two 5-6 of traction roller exempts from the introducing cutoff knife rack 5-31 cutting of glue fiber bar 7 for drawing.Outside two 5-6 of bar traction roller
End is equipped with from two 5-18 of drive sprocket.
Two two 5-4 of bar traction roller mounting rack are separately mounted to the bar traction cutting top rack 5-1 two sides, and bar is led
Four both ends 5-8 of pick-up roll pass through bearing respectively, bearing block is mounted on two bottom 5-4 of bar traction roller mounting rack,
Four outer end 5-8 of bar traction roller is equipped with bar from four 5-20 of drive sprocket, and three both ends 5-7 of bar traction roller pass through respectively
Two 5-10 of plain bearing housing is mounted on two top 5-4 of bar traction roller mounting rack, and bar compresses two 5-12 of adjusting screw rod and passes through stick
Material compresses two 5-14 of adjusting nut and is mounted on two top 5-4 of bar traction roller mounting rack, and bar compresses under two 5-12 of adjusting screw rod
Portion is connect with two 5-10 of plain bearing housing, is compressed two end 5-12 adjusting handle 5-33 of adjusting screw rod by being mounted on bar, is adjusted
Distance between three 5-7 of bar traction roller and four 5-8 of bar traction roller is saved, exempts from glue fiber bar introducing cutoff knife rack 5-31 for drawing
Cutting.Three outer end 5-7 of bar traction roller is equipped with from three 5-19 of drive sprocket.
- 21 top of bar Traction Drive chain is sleeved on bar from two 5-18 of drive sprocket, bar from three 5- of drive sprocket
On 19, and bar passes through on the inside of four 5-20 of drive sprocket from one 5-17 of drive sprocket, bar, bar Traction Drive chain 5-21
Lower part is sleeved on bar drive sprocket 5-15, transmission chain tensioning wheel 5-16 and bar Traction Drive chain 5-21 lower inside phase
Engagement is tensioned bar Traction Drive chain 5-21 for adjusting tension position.
Bar traction cutting driving motor 5-2 is driven bar Traction Drive chain 5- by bar sprocket for main drive 5-15
21, and pass through bar respectively from one 5-17 of drive sprocket, two 5-18 of bar slave drive sprocket wheel, three 5- of bar slave drive sprocket wheel
19, four 5-20 of bar slave drive sprocket wheel be driven one 5-5 of bar traction roller, two 5-6 of bar traction roller, three 5-7 of bar traction roller,
Four 5-8 of bar traction roller relatively rotates to be driven and exempt from glue fiber bar 7 to cutoff tool, cuts off by specification.
Cutting stick driving motor 5-23 is mounted on bar traction cutting rack 5-1 front side bottom, and crankshaft 5-27 passes through axis
It holds seat to be mounted on front side of bar Traction Drive motor, crankshaft one end is equipped with crankshaft one end and is equipped with transmission of crankshaft wheel, and bar is cut
Disconnected driving motor 5-23 is turned by motor drive wheel 5-24, transmission of crankshaft wheel 5-25, synchronous belt 5-26 driving crank 5-27
It is dynamic.
Cutting stick knife rest 5-31 is mounted on the bar traction cutting front end rack 5-1, Cutting stick moving knife 5-30 installation
On the top Cutting stick knife rest 5-31, can be slided above and below along Cutting stick knife rest 5-31, Cutting stick stationary knife 5-29 is mounted on stick
Expect the lower part cut-off rest 5-31.Two lower parts crankshaft-link rod 5-28 are separately mounted at the curved roll of the both ends crankshaft 5-27, two crankshaft-link rods
The upper end 5-28 is connect with Cutting stick moving knife 5-30.
On the Cutting stick stationary knife 5-29 by exempt from glue fiber bar be spaced apart be equipped with bar guide hole.
When work, Cutting stick driving motor 5-23 passes through motor drive wheel 5-24, synchronous belt 5-26, transmission of crankshaft
It takes turns 5-25 driving crank -27 to rotate, drives crankshaft-link rod 5-28 to move up and down and Cutting stick moving knife 5-30 is driven to move above and below
Cutting exempts from glue fiber bar 7 from what Cutting stick stationary knife bar guide hole was drawn.
It is mounted on Cutting stick knife rest 5-34 close to switch 5-34, controls Cutting stick moving knife 5-30 close to switch 5-34
Up and down reciprocatingly position, when each movement is cut off in the up and down motion of Cutting stick moving knife 5-30, bar Traction Drive motor 5-2 exists
PLC programmable controller control it is lower can synchronization stall, dead time and Cutting stick moving knife 5-30 a up and down reciprocatingly stroke institute
It takes time identical.
Claims (10)
1. one kind exempts from glue fiber bar production line, which is characterized in that including exempting from glue fiber beam identical tension unwinding device, exempting from glue fiber
Beam traction device exempts from glue fiber bar heat setting machine, exempts from glue fiber bar traction cutting machine and accurate curing molding composable mold；
Exempt from glue fiber identical tension unwinding device front and be equipped with to exempt from glue fiber beam traction device, exempts from glue fiber beam traction device front
Be equipped with and exempt from glue fiber bar heat setting machine, exempt from glue fiber bar heat setting machine front be equipped with exempt from glue fiber bar traction cutting
Machine, accurate curing molding composable mold, which is mounted on, exempts from glue fiber bar heat setting machine front and exempts from glue fiber bar output end.
2. one kind according to claim 1 exempts from glue fiber bar production line, which is characterized in that described exempts from glue fiber Shu Heng
Tension unwinding device includes rack, tow coiled hair, torque motor, tow coiled hair installation axle, Moment Motor Controller and filar guide；
Rack is equipped with several torque motors above and below, and torque motor output shaft both ends are connected with tow coiled hair installation axle, tow
Coiled hair is mounted on tow coiled hair suit axis, and cable guiding device is mounted on rack side；
Moment Motor Controller is connected by control line with torque motor, controls to adjust torque motor by Moment Motor Controller
The adjustment of glue fiber beam Tensity size is exempted from voltage realization.
3. one kind according to claim 1 exempts from glue fiber bar production line, which is characterized in that
It is described exempt from glue fiber beam traction device include tow traction frame, tow Traction Drive motor, sprocket for main drive, from biography
Movable sprocket one, from drive sprocket two, driving chain, tightener sprocket, photoelectric counting sensor, traction roller mounting bracket, traction roller
One, traction roller two, plain bearing housing, traction roller compress adjusting screw rod, traction roller compresses adjusting nut and traction roller is compressed and adjusted
Handwheel；
Tow Traction Drive motor is mounted on tow traction frame top, is equipped on tow Traction Drive motor output shaft actively
Sprocket wheel is equipped with tightener sprocket in the tow traction frame of drive sprocket side, elastic for adjusting chain;
Two axis of traction mounting brackets, are separately mounted to tow traction frame both ends, and two both ends of traction roller pass through bearing, bearing block
Two traction roller mounting bracket bottoms are separately mounted to, two one end of traction roller is equipped with from drive sprocket two, one both ends of traction roller
It is separately mounted to bearing, in plain bearing housing, two plain bearing housings are separately mounted in two traction roller mounting brackets, can be along
Traction roller mounting bracket adjusts distance between traction roller one and traction roller two above and below, exempts from glue fiber tow traction pine for adjusting
Tightness, and then traction tensile force is adjusted, it is equipped in one end of traction roller one from drive sprocket one；
Driving chain is sleeved on drive sprocket, tightener sprocket and drive sprocket one, and is passed through from two side of drive sprocket, tow
Traction Drive motor is driven from drive sprocket one with from drive sprocket two by drive sprocket and is rotated, driving chain and drive sprocket
Two tangent transmissions, to drive traction roller one, relatively rotate with traction roller two, glue fiber tow identical tension unwinding device is exempted from traction
On several tow coiled hairs on exempt from glue fiber tow, be drawn to exempt from glue fiber bar heat setting machine sizing；
Traction roller is installed on traction roller mounting bracket top and compresses adjusting screw rod, traction roller compression adjusting nut, draws roll-in
Tight adjusting screw rod lower end and plain bearing housing active link, traction roller compresses adjusting screw rod top and traction roller compresses adjusting nut
Cooperation, traction roller compress adjusting nut and are fixedly mounted on traction roller mounting bracket top, and traction roller compresses adjusting screw rod upper end
Traction roller is installed and compresses adjusting handle, rotation traction roller compresses adjusting handle, so as to adjust traction roller one and traction roller two it
Between distance exempt from glue fiber to control and carry out transmission speed；
Photoelectric counting sensor is mounted on tow traction frame side, and using photoelectric counting, photoelectric counting sensor passes through frequency conversion
Device or stepper motor, servo motor realize the control for exempting from glue fiber tow hauling speed.
4. one kind according to claim 1 exempts from glue fiber bar production line, which is characterized in that described exempts from glue fiber bar
Heat setting machine include thermal finalization rack, fiber bundle passageway, fiber bundle passageway pipe, the area several fibre bundles temperature Jun Heng, several
Preheating temperature area, several temperature control heating zone and fibre bundle curing molding area；Thermal finalization upper rack is provided with cabinet
Body is provided with several temperature control heating zone in box body, and temperature control heating zone front is provided with several temperature
Preheating zone is controlled, is provided with fibre bundle temperature equalization area between temperature control preheating zone, is set between temperature control heating zone
It is equipped with the area fibre bundle temperature Jun Heng；
Fiber beam entrance is provided with the area fibre bundle inlet temperature Jun Heng, heat setting machine front end is provided with fiber solidifying molding
Area.
5. one kind according to claim 4 exempts from glue fiber bar production line, which is characterized in that if being provided in box body
A dry fiber bundle passageway, it is pre- that fiber bundle passageway sequentially passes through fiber beam entrance, the area fibre bundle inlet temperature Jun Heng, several temperature
Hot-zone, the area several fibre bundles temperature Jun Heng, several temperature heating zones, the area several fibre bundles temperature Jun Heng, each fiber
Beam passage is maintained at same linear position, and each channel exit is provided with temperature equalization area, in each channel exit temperature
It spends balanced area front end and is provided with fibre bundle curing molding area, fibre bundle curing molding area is mounted on accurate curing molding combination die
Tool；
It is controlled in preheating zone and temperature control heating zone in temperature and is provided with heating furnace, heating furnace is provided with conduction oil, conduction oil
It is provided with electrically heated rod, conduction oil is heated using electrically heated rod, is coated with fiber bundle passageway, fiber bundle passageway in heating furnace
It is provided with metal heat-conducting tube;
Temperature sensor is installed in each heating furnace, temperature sensor is by signal wire and is mounted on control in-cabinet temperature control
Device processed is connected, and different zones furnace temp is controlled by temperature controller.
6. one kind according to claim 4 exempts from glue fiber bar production line, which is characterized in that be arranged in the area temperature Jun Heng
There is fibre bundle support tube, fibre bundle easy to support does not allow fibre bundle one is sagging to encounter heat conducting pipe；
Scavenger fan is installed in the area temperature Jun Heng two sides, steam and fibre bundle volatilization for excluding to generate after fibre bundle heating
Solvent gas.
7. one kind according to claim 4 exempts from glue fiber bar production line, which is characterized in that the preheating temperature area
Temperature is 80 ~ 150 DEG C；It is fibre bundle heating melting area that the temperature control Heating Zone Temperature, which is 180 ~ 250 DEG C,.
8. one kind according to claim 4 exempts from glue fiber bar production line, which is characterized in that accurate curing molding combination
Mold is mounted on heat setting machine fiber bundle passageway exit, and heating melting fibre bundle is solidified by accurate curing molding composable mold
Molding；
Accurate curing molding composable mold covers pipe die one by curing molding and curing molding set pipe die two forms, curing molding casing
Mould one is sleeved on heat setting machine fiber bundle passageway pipe exit, and curing molding set pipe die two plugs before curing molding covers pipe die one
End, curing molding covers two internal diameter of pipe die and is less than curing molding set one internal diameter of pipe die, solid convenient for passing through heating melting fibre bundle
Chemical conversion jacket pipe die one is cooled down, curing molding, controls product outer diameter using curing molding set two after-contraction of pipe die,
It is allowed to meet design requirement.
9. one kind according to claim 1 exempts from glue fiber bar production line, which is characterized in that described exempts from glue fiber bar
Traction cutting machine includes bar traction cutting rack, bar Traction Drive motor, bar traction roller mounting bracket one, bar traction
Roller mounting bracket two, bar traction roller one, bar traction roller two, bar traction roller three, bar traction roller four, plain bearing housing
One, plain bearing housing two, bar traction roller compress adjusting screw rod one, bar traction roller compresses adjusting screw rod two, bar traction roller
Compress adjusting nut one, bar traction roller compresses adjusting nut two, bar sprocket for main drive, transmission chain tensioning wheel, bar from biography
Movable sprocket one, bar are from drive sprocket two, bar from drive sprocket three, bar from drive sprocket four, bar driving chain, bar
Photoelectric counting sensor, Cutting stick driving motor, motor drive wheel, transmission of crankshaft wheel, transmission belt, crankshaft, crankshaft-link rod, stick
Material cutting stationary knife, Cutting stick moving knife and Cutting stick knife rest；
Bar Traction Drive motor is mounted on bar traction cutting rack side bottom, bar Traction Drive motor output shaft end
Equipped with bar sprocket for main drive, transmission chain bearing up pulley is mounted on bar traction cutting rack bottom side bracket, bar photoelectrometer
Number sensor is mounted in bar traction cutting rack, for detecting bar transmission speed；
Two bar traction roller mounting racks one are separately mounted to bar traction cutting upper rack two sides, one both ends of bar traction roller
It is mounted on one bottom of bar traction roller mounting rack by bearing, bearing block, one outer end of bar traction roller is equipped with bar from transmission
Sprocket wheel one, two both ends of bar traction roller pass through plain bearing housing one respectively and are mounted on one top of bar traction roller mounting rack, bar
It compresses adjusting screw rod one and one top of bar traction roller mounting rack is mounted on by bar compression adjusting nut one, bar, which compresses, to be adjusted
One lower part of screw rod is connect with plain bearing housing one, compresses adjusting screw rod one end adjusting handle, regulating rod by being mounted on bar
Expect distance between traction roller one and bar traction roller two, exempts from the introducing cutoff knife rack cutting of glue fiber bar for drawing；
Two outer end of bar traction roller is equipped with from drive sprocket two；
Two bar traction roller mounting racks two are separately mounted to bar traction cutting upper rack two sides, four both ends of bar traction roller
Two bottom of bar traction roller mounting rack is mounted on by bearing, bearing block respectively, four outer end of bar traction roller be equipped with bar from
Drive sprocket four, three both ends of bar traction roller pass through plain bearing housing two respectively and are mounted on two top of bar traction roller mounting rack,
Bar compresses adjusting screw rod two and is mounted on two top of bar traction roller mounting rack by bar compression adjusting nut two, and bar compresses
Two lower part of adjusting screw rod is connect with plain bearing housing two, is compressed two end adjusting handle of adjusting screw rod by being mounted on bar, is adjusted
Distance between bar traction roller three and bar traction roller four is saved, exempts from the introducing cutoff knife rack cutting of glue fiber bar for drawing；Bar
Three outer end of traction roller is equipped with from drive sprocket three；
Cutting stick driving motor is mounted on bar traction cutting rack front side bottom, and crankshaft is mounted on bar by bearing block and cuts
On front side of disconnected driving motor, crankshaft one end is equipped with crankshaft one end and is equipped with transmission of crankshaft wheel, and Cutting stick driving motor passes through biography
Driving wheel, synchronous belt, the rotation of transmission of crankshaft wheel driving crank；
Cutting stick knife rest is mounted on bar traction cutting rack front end, and Cutting stick moving knife is mounted on Cutting stick knife rest
Portion can be slided up and down along Cutting stick knife rest, and Cutting stick stationary knife is mounted on Cutting stick knife rest lower part, two crankshaft-link rod lower parts
It is separately mounted at crankshaft two end curved roll, two crankshaft-link rod upper ends are connect with Cutting stick moving knife.
10. one kind according to claim 9 exempts from glue fiber bar production line, which is characterized in that the bar, which is drawn, to be passed
Dynamic chain top is sleeved on bar from drive sprocket two, bar from drive sprocket three, and from bar from drive sprocket one, bar
Passed through on the inside of drive sprocket four, bar Traction Drive chain lower part is sleeved on bar drive sprocket, transmission chain tensioning wheel with
Bar Traction Drive chain lower inside is meshed, and for adjusting tension position, is tensioned bar Traction Drive chain；
Bar traction cutting driving motor is driven bar Traction Drive chain by bar sprocket for main drive, and passes through bar respectively
Bar is driven from drive sprocket one, bar slave drive sprocket wheel two, bar slave drive sprocket wheel three, bar slave drive sprocket wheel four
Traction roller one, bar traction roller two, bar traction roller three, bar traction roller four relatively rotate to be driven and exempt from glue fiber bar to cutting
Breaking is cut off by specification；
On the Cutting stick stationary knife by exempt from glue fiber bar be spaced apart be equipped with bar guide hole.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110480483A (en) * | 2019-09-12 | 2019-11-22 | 无锡盛烨特邦新材料科技有限公司 | A kind of automatic intelligent exempts from glue fiber flat axe-shape nib equipment for grinding |
| CN110978072A (en) * | 2019-12-25 | 2020-04-10 | 温州大学 | Automatic cutting device for fiber pen point |
| CN111016222A (en) * | 2019-12-28 | 2020-04-17 | 山东金利德机械股份有限公司 | Production method and matched production line of fiber reinforced composite material flat belt |
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