Industrial small-volume safe moving base for high-pressure water cutting
Technical Field
The invention relates to the field of water jet cutting, in particular to an industrial small-volume safe movable base for high-pressure water cutting.
Background
No. CN201620963738.2 discloses a water cutting machine, including the water cutting machine body, the right side of water cutting machine body is connected with the water tank, the right side at water cutting machine body top is connected with the dwang, the left side at water cutting machine body top is connected with material placing platform, the inner wall connection of water cutting machine body bottom has the generator, the bottom of water cutting machine body is connected with the gyro wheel, the platform is controlled to the positive fixedly connected with of water cutting machine body. This water cutting machine reduces the hidden danger of the anticreep of cutting machine, improves personnel's safety, through setting up porous disk, funnel, water pipe and water inlet, makes cutting water retrieve, realizes cyclic utilization, great saving the water resource, through setting up the filter screen, makes the water in the water tank obtain filtering, lets some impurity be difficult to block up the water cutting head to improve water cutting machine's life, through setting up the gyro wheel, when needs remove, make things convenient for water cutting machine's removal. But the damage to the base when the equipment realizes water cutting is too large, and the service life of the equipment is influenced.
Disclosure of Invention
The invention aims to provide an industrial small-volume safe movable base for high-pressure water cutting, which has the beneficial effects that when a device is cut, the base of equipment is prevented from being damaged by overlarge cutting force of a water jet cutter in long-time use through the counter-flushing of water flow, the service life of the device is prolonged, and meanwhile, the floor area of the water jet cutter is reduced.
The purpose of the invention is realized by the following technical scheme:
the invention aims to provide an industrial small-volume safe movable base for high-pressure water cutting, which comprises an equipment base, a front fixer, a rear fixer, a slider, a water knife, an opposite impact retarder, a fluid director and a sliding base.
As a further optimization of the invention, the industrial small-volume safe mobile base for high-pressure water cutting comprises a bottom frame, a left rectangular sliding groove, a right rectangular sliding groove and a discharge hole, wherein the left rectangular sliding groove and the right rectangular sliding groove are respectively arranged at the left end and the right end of the bottom frame in a penetrating manner, and the discharge hole is arranged at the lower side of the left end of the bottom frame in a penetrating manner.
As a further optimization of the invention, the industrial small-volume high-pressure water cutting safety movable base comprises a left front sliding block, a right front sliding block, a front connecting rod, a front bottom plate and a front adjusting bolt, wherein the left front sliding block and the right front sliding block are both connected to the front end of the bottom frame in a sliding mode, the front connecting rod is fixedly connected to the rear ends of the left front sliding block and the right front sliding block, the front bottom plate is fixedly connected to the lower side of the rear end of the front connecting rod, the rear end of the front adjusting bolt is rotatably connected to the center of the front end of the front connecting rod, and the front adjusting bolt is connected to the front end of the bottom frame in a threaded fit mode.
As a further optimization of the invention, the industrial small-volume high-pressure water cutting safety movable base comprises a rear fixer, a rear fixer and a rear adjusting bolt, wherein the rear fixer comprises a right rear sliding block, a left rear sliding block, a rear connecting rod, a rear bottom plate and a rear adjusting bolt, the right rear sliding block and the left rear sliding block are both connected to the rear end of the bottom frame in a sliding mode, the rear connecting rod is fixedly connected to the front ends of the right rear sliding block and the left rear sliding block, the rear bottom plate is fixedly connected to the lower side of the front end of the rear connecting rod, the front end of the rear adjusting bolt is rotatably connected to the center of the rear end of the rear connecting rod, and the.
As a further optimization of the invention, the industrial small-volume safe movable base for high-pressure water cutting comprises a slider, a sliding device and a sliding device, wherein the slider comprises a left connecting rod, a right connecting rod and a central connecting frame, the left connecting rod and the right connecting rod are respectively connected in a left rectangular sliding groove and a right rectangular sliding groove in a sliding manner, and the left end and the right end of the central connecting frame are respectively fixedly connected with the left connecting rod and the right connecting rod.
As a further optimization of the invention, the industrial small-volume safe movable base for high-pressure water cutting is characterized in that the water jet cutter is fixedly connected to the center of the upper end of the inner wall of the central connecting frame.
As a further optimization of the invention, the industrial small-volume high-pressure water cutting safe movable base comprises a box body, an upper end cover, an upper through hole, a water inlet, a fixing plate, a fixing bolt, a convection fixing seat, four convection pipe fixing holes, a discharge pipe with a valve, a backflow hole, a first flow plate, a first rotating shaft, a second flow plate, a second rotating shaft, a third flow plate, a third rotating shaft, a fourth flow plate, a fourth rotating shaft, a fifth flow plate, a fifth rotating shaft, five through grooves, a first driving gear, a plurality of fixing threaded holes, three second driving gears, a third driving gear and two fourth driving gears, wherein the left end and the right end of the box body are respectively and fixedly connected with a left connecting rod and a right connecting rod, the upper end cover is fixedly connected to the box body, the upper through hole is arranged on the right side of the upper end cover, the water inlet and the backflow hole are respectively arranged on the upper side, the fixed plate is fixedly connected at the rear end of the box body, the fixed bolt is connected at the left end of the fixed plate through thread matching, the convection fixed seat is fixedly connected at the right side of the rear end of the box body, four convection pipe fixing ports are arranged on the convection fixed seat from top to bottom, the discharge pipe with the valve is fixedly connected at the left end of the box body, the discharge pipe with the valve is communicated with the interior of the box body, the first flow plate, the second flow plate, the third flow plate, the fourth flow plate and the fifth flow plate are respectively and fixedly connected on the first rotating shaft, the second rotating shaft, the third rotating shaft, the fourth rotating shaft and the fifth rotating shaft from top to bottom, the first rotating shaft, the second rotating shaft, the third rotating shaft, the fourth rotating shaft and the fifth rotating shaft are sequentially and rotatably connected in the box body, five through grooves are respectively arranged at the right ends of the first flow plate, the second flow plate, the third flow plate, the fourth flow plate and the fifth flow plate, the lower extreme and the transmission of third drive gear looks meshing of first drive gear, a plurality of fixed screw holes evenly set up the outer wall in first pivot, fixing bolt passes through screw-thread fit connection fixed screw hole, three second drive gear is fixed connection respectively in first pivot, the rear end of third pivot and fifth pivot, connect through belt transmission between the three second drive gear, two fourth drive gears are fixed connection respectively in the rear end of second pivot and fourth pivot, connect through belt transmission between two fourth drive gears.
As a further optimization of the invention, the industrial small-volume high-pressure water cutting safe moving base comprises a backflow pipe, a circulating pump, an upper flow pipe, a flow inlet pipe, a flow dividing pipe and four opposite flushing pipes, wherein the backflow pipe and the upper flow pipe are respectively and fixedly connected to the left end and the upper end of the circulating pump, the left end of the backflow pipe is fixedly connected into the backflow port, the flow inlet pipe and the flow dividing pipe are both fixedly connected onto the upper flow pipe, the left end of the flow inlet pipe is fixedly connected into the water inlet, the four opposite flushing pipes are sequentially and fixedly connected with the flow dividing pipe from top to bottom, and the left ends of the four opposite flushing pipes are respectively and fixedly.
As a further optimization of the invention, the industrial small-volume safe movable base for high-pressure water cutting comprises a bottom plate, a plurality of spherical grooves and a plurality of nylon balls, wherein the box body and the circulating pump are fixedly connected to the bottom plate, the lower end of the bottom plate is provided with the plurality of spherical grooves, and the plurality of nylon balls are respectively and rotatably connected in the plurality of spherical grooves.
As a further optimization of the invention, the industrial small-volume safe movable base for high-pressure water cutting is characterized in that the upper through hole and the five through grooves are arranged right below the water jet cutter.
Compared with the prior art, the technical scheme provided by the invention has the advantages that when the device is cut by the equipment base, the front fixer, the rear fixer, the slider, the water jet, the hedging reducer, the fluid director and the sliding base, the base of the equipment is prevented from being damaged by overlarge cutting force of the water jet under long-time use through hedging of water flow, the service life of the device is prolonged, and meanwhile, the floor area of the water jet cutting machine is reduced.
Drawings
FIG. 1 is a first general structural diagram of the present invention;
FIG. 2 is a schematic diagram of the structure of the base of the apparatus of the present invention;
FIG. 3 is a schematic view of the construction of the slider of the present invention;
FIG. 4 is a partial structural schematic of the present invention;
FIG. 5 is a first schematic structural view of the thrust reverser of the present invention;
FIG. 6 is a second schematic structural view of the thrust damper of the present invention;
FIG. 7 is a schematic view of the construction of the flow director of the present invention;
fig. 8 is a schematic structural view of the slide base of the present invention.
In the figure: an apparatus base 1; a bottom frame 1-1; 1-2 of a left rectangular chute; a right rectangular chute 1-3 and a discharge hole 1-4; a front holder 2; a left front slider 2-1; a right front slider 2-2; a front connecting rod 2-3; 2-4 of a front bottom plate; 2-5 parts of front adjusting bolt; a rear holder 3; a right rear slider 3-1; 3-2 of a left rear sliding block; a rear connecting rod 3-3; 3-4 parts of a rear bottom plate; adjusting the bolt 3-5; a slider 4; a left connecting rod 4-1; a right connecting rod 4-2 and a central connecting frame 4-3; a water jet cutter 5; a hedging buffer 6; 6-1 of a box body; an upper end cover 6-2; 6-3 of an upper port; 6-4 of a water inlet; 6-5 of a fixing plate; 6-6 of a fixing bolt; 6-7 of convection fixing seat; 6-8 parts of convection tube fixing port; a discharge pipe 6-9 with a valve; 6-10 parts of a reflux port; first flow plates 6-11; a first rotating shaft 6-12; second flow plates 6-13; a second rotating shaft 6-14; a third flow plate 6-15; a third rotating shaft 6-16; a fourth flow plate 6-17; a fourth rotating shaft 6-18; a fifth flow plate 6-19; a fifth rotating shaft 6-20 and five through grooves 6-21; first drive gears 6-22; fixing threaded holes 6-23; second drive gears 6-24; third drive gears 6-25; fourth drive gears 6-26; a fluid director 7; a return pipe 7-1; a circulating pump 7-2; an up flow pipe 7-3; an inlet pipe 7-4; 7-5 of shunt tubes; 7-6 of counter flushing pipe; a slide base 8; a bottom plate 8-1; a spherical groove 8-2; 8-3 parts of nylon balls.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The fixed connection in the device can be fixed by welding, thread fixing and the like, the rotary connection can be realized by baking the bearing on a shaft, a spring retainer groove or an inter-shaft baffle is arranged on the shaft or a shaft hole, the axial fixation of the bearing is realized by clamping an elastic retainer ring in the spring retainer groove or the inter-shaft baffle, and the rotation is realized by the relative sliding of the bearing; different connection modes are used in combination with different use environments.
The first embodiment is as follows:
as shown in fig. 1 to 8, an industrial small-volume high-pressure water cutting safe movable base comprises an equipment base 1, a front fixer 2, a rear fixer 3, a slider 4, a water knife 5, an opposite impact reducer 6, a fluid director 7 and a sliding base 8, wherein the front fixer 2 and the rear fixer 3 are respectively connected to the front end and the rear end of the equipment base 1 in a sliding manner, the left end and the right end of the slider 4 are connected to the equipment base 1 in a sliding manner, the water knife 5 is fixedly connected to the upper end of the slider 4, the left end and the right end of the opposite impact reducer 6 are fixedly connected to the slider 4, the right end of the opposite impact reducer 6 is fixedly connected to the fluid director 7, the opposite impact reducer 6 is communicated to the fluid director 7, the opposite impact reducer 6 and the communicated fluid director 7 are both fixedly connected to the sliding base 8, and the lower end of the sliding base 8. The device to be cut is fixed through the front fixing device 2 and the rear fixing device 3, the device to be cut is cut through the water jet cutter 5, in the moving process of the water jet cutter 5, the slider 4 drives the hedging reducer 6, the fluid director 7 and the sliding base 8 move in the equipment base 1, cutting liquid flushed out by the water jet cutter 5 rushes into the hedging reducer 6, a plurality of convection currents guided by the fluid director 7 in the hedging reducer 6 impact the cutting liquid, and then the impulse force of the device is reduced, so that the device is recycled as liquid, and further the situation that the base of the equipment is damaged by excessive water jet cutter cutting force through the hedging of water flow under long-time use is achieved, the service life of the device is prolonged, and meanwhile, the occupied area of the water jet cutter is reduced. The water jet cutter 5 model is 60,000psi (4000bar)4'x4' (1300x1300 mm).
The second embodiment is as follows:
as shown in fig. 1 to 8, in the present embodiment, to further explain the first embodiment, the device base 1 includes a bottom frame 1-1, a left rectangular chute 1-2, a right rectangular chute 1-3, and a discharge hole 1-4, the left rectangular chute 1-2 and the right rectangular chute 1-3 are respectively disposed through the left and right ends of the bottom frame 1-1, and the discharge hole 1-4 is disposed through the lower side of the left end of the bottom frame 1-1. Sliding nylon balls are arranged at the upper ends of the inner walls of the left rectangular sliding groove 1-2 and the right rectangular sliding groove 1-3 and used for reducing friction.
The third concrete implementation mode:
as shown in fig. 1 to 8, in this embodiment, a second embodiment is further described, the front fixer 2 includes a left front slider 2-1, a right front slider 2-2, a front connecting rod 2-3, a front base plate 2-4 and a front adjusting bolt 2-5, the left front slider 2-1 and the right front slider 2-2 are both slidably connected to the front end of the bottom frame 1-1, the front connecting rod 2-3 is fixedly connected to the rear ends of the left front slider 2-1 and the right front slider 2-2, the front base plate 2-4 is fixedly connected to the lower side of the rear end of the front connecting rod 2-3, the rear end of the front adjusting bolt 2-5 is rotatably connected to the center of the front end of the front connecting rod 2-3, and the front adjusting bolt 2-5 is connected to the front end of the bottom frame 1-1 through a screw thread fit.
The fourth concrete implementation mode:
as shown in fig. 1 to 8, in this embodiment, a third embodiment is further described, the rear fixer 3 includes a right rear slider 3-1, a left rear slider 3-2, a rear connecting rod 3-3, a rear bottom plate 3-4 and a rear adjusting bolt 3-5, the right rear slider 3-1 and the left rear slider 3-2 are both slidably connected to the rear end of the bottom frame 1-1, the rear connecting rod 3-3 is fixedly connected to the front ends of the right rear slider 3-1 and the left rear slider 3-2, the rear bottom plate 3-4 is fixedly connected to the lower side of the front end of the rear connecting rod 3-3, the front end of the rear adjusting bolt 3-5 is rotatably connected to the center of the rear end of the rear connecting rod 3-3, and the rear adjusting bolt 3-5 is connected to the rear end of the bottom frame 1-1 through a screw thread fit. The front adjusting bolts 2-5 and the rear adjusting bolts 3-5 are used for clamping the device to be cut.
The fifth concrete implementation mode:
as shown in fig. 1 to 8, in the fourth embodiment, the slider 4 includes a left connecting rod 4-1, a right connecting rod 4-2 and a central connecting frame 4-3, the left connecting rod includes a left connecting rod 4-1 and the right connecting rod 4-2 are slidably connected in the left rectangular sliding chute 1-2 and the right rectangular sliding chute 1-3, and the left and right ends of the central connecting frame 4-3 are fixedly connected with the left connecting rod including a left connecting rod 4-1 and a right connecting rod 4-2, respectively. The opposite impact buffer 6 and the fluid director 7 are synchronous with the movement of the water jet 5 by sliding on the left rectangular chute 1-2 and the right rectangular chute 1-3.
The sixth specific implementation mode:
as shown in fig. 1 to 8, in the fifth embodiment, the water jet cutter 5 is fixedly connected to the center of the upper end of the inner wall of the center connecting frame 4-3.
The seventh embodiment:
as shown in fig. 1 to 8, in this embodiment, a sixth embodiment is further described, wherein the thrust reverser 6 includes a box 6-1, an upper end cover 6-2, an upper port 6-3, a water inlet 6-4, a fixing plate 6-5, a fixing bolt 6-6, a convection fixing seat 6-7, four convection pipe fixing ports 6-8, a discharge pipe 6-9 with a valve, a return port 6-10, a first flow plate 6-11, a first rotating shaft 6-12, a second flow plate 6-13, a second rotating shaft 6-14, a third flow plate 6-15, a third rotating shaft 6-16, a fourth flow plate 6-17, a fourth rotating shaft 6-18, a fifth flow plate 6-19, a fifth rotating shaft 6-20, five through grooves 6-21, a first driving gear 6-22, and a second rotating shaft 6-9, A plurality of fixing threaded holes 6-23, three second driving gears 6-24, a third driving gear 6-25 and two fourth driving gears 6-26, the left and right ends of the box body 6-1 are respectively and fixedly connected with a left connecting rod 4-1 and a right connecting rod 4-2, the upper end cover 6-2 is fixedly connected on the box body 6-1, an upper through hole 6-3 is arranged on the right side of the upper end cover 6-2 in a penetrating way, a water inlet 6-4 and a return port 6-10 are respectively arranged on the upper and lower sides of the right end of the box body 6-1, a fixing plate 6-5 is fixedly connected on the rear end of the box body 6-1, a fixing bolt 6-6 is connected on the left end of the fixing plate 6-5 in a threaded fit way, a convection fixing seat 6-7 is fixedly connected on the right side of the rear end of the box body 6-1, four convection tube fixing ports 6-, a discharge pipe 6-9 with a valve is fixedly connected at the left end of the box body 6-1, the discharge pipe 6-9 with the valve is communicated with the inside of the box body 6-1, a first flow plate 6-11, a second flow plate 6-13, a third flow plate 6-15, a fourth flow plate 6-17 and a fifth flow plate 6-19 are respectively and fixedly connected on a first rotating shaft 6-12, a second rotating shaft 6-14, a third rotating shaft 6-16, a fourth rotating shaft 6-18 and a fifth rotating shaft 6-20, the first rotating shaft 6-12, the second rotating shaft 6-14, the third rotating shaft 6-16, the fourth rotating shaft 6-18 and the fifth rotating shaft 6-20 are sequentially and rotatably connected in the box body 6-1 from top to bottom, and five through grooves 6-21 are respectively arranged at the first flow plate 6-11, the second flow plate 6-13 and the fifth rotating shaft 6-20 in a penetrating, The third flow plates 6-15, the fourth flow plates 6-17 and the fifth flow plates 6-19 are arranged at the right ends, the first driving gears 6-22 and the third driving gears 6-25 are respectively and fixedly connected to the rear ends of the first rotating shafts 6-12 and the second rotating shafts 6-14, the lower ends of the first driving gears 6-22 are in meshing transmission with the third driving gears 6-25, a plurality of fixing threaded holes 6-23 are uniformly formed in the outer walls of the first rotating shafts 6-12, fixing bolts 6-6 are connected with the fixing threaded holes 6-23 in a threaded matching mode, three second driving gears 6-24 are respectively and fixedly connected to the rear ends of the first rotating shafts 6-12, the third rotating shafts 6-16 and the fifth rotating shafts 6-20, the three second driving gears 6-24 are in transmission connection through belts, and two fourth driving gears 6-26 are respectively and fixedly connected to the second rotating shafts 6-14 and the fourth rotating shafts 6-20 At the rear end of the shaft-18, two fourth driving gears 6-26 are connected by a belt drive.
The specific implementation mode is eight:
as shown in fig. 1 to 8, in the sixth embodiment, the fluid director 7 further includes a return pipe 7-1, a circulation pump 7-2, an up-flow pipe 7-3, an inlet pipe 7-4, a shunt pipe 7-5 and four opposite flushing pipes 7-6, the return pipe 7-1 and the up-flow pipe 7-3 are respectively and fixedly connected to the left end and the upper end of the circulation pump 7-2, the left end of the return pipe 7-1 is fixedly connected to a return opening 6-10, the inlet pipe 7-4 and the shunt pipe 7-5 are both fixedly connected to the up-flow pipe 7-3, the left end of the inlet pipe 7-4 is fixedly connected to the inlet 6-4, the four opposite flushing pipes 7-6 are sequentially and fixedly connected to the shunt pipe 7-5 from top to bottom, the left ends of the four opposite flushing pipes 7-6 are respectively and fixedly connected to the four opposite flushing pipe fixing openings 6-8, the circulation pump 7-2 is a light-duty multistage vertical centrifugal pump with a model of CD L.
The specific implementation method nine:
as shown in FIGS. 1 to 8, in the sixth embodiment, the sliding base 8 further comprises a bottom plate 8-1, a plurality of spherical grooves 8-2 and a plurality of nylon balls 8-3, the box 6-1 and the circulating pump 7-2 are both fixedly connected to the bottom plate 8-1, the bottom end of the bottom plate 8-1 is provided with the plurality of spherical grooves 8-2, and the plurality of nylon balls 8-3 are rotatably connected in the plurality of spherical grooves 8-2. The resistance is reduced, and the sliding of the device is convenient.
The detailed implementation mode is ten:
as shown in fig. 1 to 8, in the sixth embodiment, the upper through opening 6-3 and the five through grooves 6-21 are all right below the water jet cutter 5. The high-pressure liquid flushed by the water knife 5 is flushed into the box body 6-1 after the device is cut, and is subjected to convection buffering speed reduction and destructive force.
The working principle of the invention is as follows: the device to be cut is placed between a rear bottom plate 3-4 and a front bottom plate 2-4, the device to be cut reaches a designated position below a water knife 5 by rotating a front adjusting bolt 2-5 and a rear adjusting bolt 3-5, the device is cut by the water knife 5, when the water knife 5 moves, a hedging retarder 6, a fluid director 7 and a sliding base 8 can synchronously move through a left connecting rod 4-1, a right connecting rod 4-2 and a central connecting frame 4-3, the friction force of the device is reduced through a nylon ball 8-3, the resistance is reduced, and liquid after the device is cut flows into a box body 6-1 through an upper through hole 6-3; simultaneously, a circulating pump 7-2 is started to lead out the liquid in the box body 6-1, the liquid is flushed into the box body 6-1 through a flow pipe 7-4, a shunt pipe 7-5 and four opposite flushing pipes 7-6, so that the liquid flowing into the box body 6-1 through an upper port 6-3 is impacted by the liquid sprayed from the four opposite flushing pipes 7-6 from the side surface, the impact destructive power is reduced, meanwhile, the first rotating shaft 6-12 is manually adjusted anticlockwise, the first rotating shaft 6-12, the third rotating shaft 6-16 and the fifth rotating shaft 6-20 are driven to rotate clockwise, the anticlockwise second rotating shaft 6-14 and the fourth rotating shaft 6-18 are driven, so that the liquid flowing into the box body 6-1 through the flow pipe 7-4 passes through the first flow plate 6-11 and the second flow plate 6-13, and the liquid flowing into the box body 6-1 through the flow pipe 7, The third flow plate 6-15, the fourth flow plate 6-17 and the fifth flow plate 6-19 sequentially pass through the five through grooves 6-21, and then impact the liquid flowing into the box body 6-1 through the upper through hole 6-3 and passing through the five through grooves 6-21 from the side surface, so that the impact destructive power is reduced, and the flow speed is reduced; the liquid passing through the cutting device is impacted in two directions simultaneously, so that the impact force and the destructive power of the liquid are reduced, the situation that the base of the equipment is damaged by overlarge water knife cutting force due to the opposite impact of water flow is avoided, the service life of the equipment is prolonged, the occupied area of the water knife cutting machine is reduced, and the discharge pipe 6-9 with the valve is used for recycling the excessive water through the discharge hole 1-4.
The above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and variations, modifications, additions and substitutions which may be made by those skilled in the art within the spirit of the present invention are within the scope of the present invention.