CN109590944A - The assembly equipment of graphite annulus in a kind of crystallizer - Google Patents
The assembly equipment of graphite annulus in a kind of crystallizer Download PDFInfo
- Publication number
- CN109590944A CN109590944A CN201811556522.4A CN201811556522A CN109590944A CN 109590944 A CN109590944 A CN 109590944A CN 201811556522 A CN201811556522 A CN 201811556522A CN 109590944 A CN109590944 A CN 109590944A
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- China
- Prior art keywords
- crystallizer
- graphite annulus
- support
- assembly
- traction rope
- Prior art date
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 76
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 74
- 239000010439 graphite Substances 0.000 title claims abstract description 74
- 238000010438 heat treatment Methods 0.000 claims abstract description 31
- 238000004080 punching Methods 0.000 claims abstract description 7
- 210000000078 claw Anatomy 0.000 claims description 13
- 238000005461 lubrication Methods 0.000 claims description 12
- 230000006698 induction Effects 0.000 claims description 11
- 230000001050 lubricating effect Effects 0.000 claims description 11
- 239000002737 fuel gas Substances 0.000 claims description 9
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 3
- 238000010168 coupling process Methods 0.000 claims description 3
- 238000005859 coupling reaction Methods 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims description 3
- 239000004519 grease Substances 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 2
- 238000009434 installation Methods 0.000 abstract description 9
- 230000006872 improvement Effects 0.000 description 11
- 230000007246 mechanism Effects 0.000 description 7
- 239000003921 oil Substances 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000005266 casting Methods 0.000 description 5
- 239000004411 aluminium Substances 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 239000000020 Nitrocellulose Substances 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007770 graphite material Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000003116 impacting effect Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 229920001220 nitrocellulos Polymers 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Presses And Accessory Devices Thereof (AREA)
Abstract
The invention discloses a kind of assembly equipments of graphite annulus in crystallizer, including rack components, rotary components, heating component, punch assembly and buffer stopper；The rotary components drive crystallizer rotation, and the heating component is set on the outside of the crystallizer；The buffer stopper is located at the top of the graphite annulus, and the buffer stopper includes intussusceptum, attachment base and the locating piece for being placed in the attachment base, and the end of the intussusceptum is equipped with buffer layer；The punch assembly includes first support, the fixed pulley for being mounted on the first support end, the traction rope being mounted on the fixed pulley and driving locking bar traction rope sliding and locked in rack components, one end of the traction rope connects weight, the locking bar driving traction rope is mobile, drives weight drop punching press buffer stopper to install graphite annulus.Implement the present invention, it can be achieved that graphite annulus quickly, be accurately installed in crystallizer, effectively improve the precision of installation and reduces the labor intensity of worker.
Description
Technical field
The present invention relates to a kind of assembly equipments of graphite annulus in crystallizer technology field more particularly to crystallizer.
Background technique
Graphite annulus is the important component of crystallizer, can avoid contacting because of high temperature molten aluminum with the direct of crystallizer, and is made
At aluminium casting surface microstructure it is coarse, even crackle the defects of.Graphite annulus generally uses high purity graphite material to be made, and has higher
Lubricity and thermal insulation, be conducive to enhance interior tissue quality, reduce aluminium bar surface draw trace the problems such as.Graphite annulus is frequently with mistake
Being full of fit system and crystallizer inner wall is socketed, but due to graphite annulus brittleness with higher, cannot be by the side that taps and squeeze
Formula is installed.When existing graphite annulus is installed, need to pass through weight static pressure using manually graphite annulus is placed in crystallizer
Mode graphite annulus is packed into, installation effectiveness is low and precision is low, influences the casting efficiency and product quality of aluminum component.
Summary of the invention
Technical problem to be solved by the present invention lies in, a kind of assembly equipment of graphite annulus in crystallizer is provided, it can be achieved that
Graphite annulus quickly, is accurately installed in crystallizer, is effectively improved the precision of installation and is reduced the labor intensity of worker.
In order to solve the above technical problems, the present invention provides a kind of assembly equipment of graphite annulus in crystallizer, including rack
Component, rotary components, heating component, punch assembly and buffer stopper；The rotary components drive crystallizer rotation, the heating group
Part is set to the outside of the crystallizer；
The buffer stopper includes intussusceptum compatible with the inner cavity of the crystallizer, attachment base and is placed in the attachment base
Locating piece, the end of the intussusceptum is equipped with buffer layer；
The punch assembly include first support in the rack components, be mounted on the first support end determine cunning
The locking bar of the traction rope and driving take turns, being mounted on the fixed pulley traction rope sliding and locking, the one of the traction rope
End connection weight, the locking bar driving traction rope is mobile, drives weight drop punching press buffer stopper to install graphite annulus.
As an improvement of the above technical solution, the rotary components include turntable, driving turntable rotation motor and
The support of fixed motor；
The bottom surface of the turntable is equipped with connecting rod, and the output outer shaft sleeve of the connecting rod and motor is equipped with shaft coupling；
Crash roll is equipped between the support and motor, to improve the stationarity of turntable；
The top surface of the turntable is equipped with positioning fastener.
As an improvement of the above technical solution, the positioning fastener include pedestal, be located at mobilizable claw in pedestal, with
The compatible helicla flute of claw, the liner body equipped with the helicla flute, the belt pulley being mounted in the liner body and the belt pulley
Compatible belt, driving wheel and motor.
As an improvement of the above technical solution, the heating component is at least 3；
The heating component includes flame gun, the fuel gas conduit for connecting flame gun, the fixture block of the fixed flame gun and adjusting
The guide rod of fixture block movement, the guide rod are fixed with rack, and the fuel gas conduit is externally provided with heat shield.
As an improvement of the above technical solution, the first support includes a column, first crossbeam and second cross beam, described
Second cross beam is equipped with the lubrication assembly for lubricating graphite ring.
As an improvement of the above technical solution, the lubrication assembly includes hollow axle, connect with the hollow axle
Lubricating sleeve, the interior rotary column in hollow axle and the support base being connected on the interior rotary column；
Place graphite annulus on the support base, the lubricating sleeve includes the inner ring being arranged concentrically and outer ring, the inner ring and
Outer ring is equipped with grease layer.
As an improvement of the above technical solution, the angle between the first crossbeam and the second cross beam is in 90 °, described
The bottom of rack is equipped with bearing, so that the column rotates.
As an improvement of the above technical solution, the punch assembly further includes fine position component, described heavy for adjusting
The position of hammer；
The fine position component includes induction part and movement portion；The induction part incudes the weight and the crystallizer
The distance between；The control unit controls the movement of the horizontal direction and vertical direction of the first support.
As an improvement of the above technical solution, the induction part includes vertical range inductor and horizontal distance inductor,
The locating piece is equipped with the mark point of position for identification.
As an improvement of the above technical solution, the rack components includes body frame, the sealing plate positioned at body frame side, is set to institute
State the mounting platform on body frame top and the electric control part set on door seal plate side.
The invention has the following beneficial effects:
(1) present invention is pressed from both sides using structures such as rotary components, heating component, punch assembly and buffer stoppers by rotary components
Hold crystallizer, the position of fixed crystallizer；Multiple heating components, the heating component heating knot are arranged in the outside of the crystallizer
The outer wall of brilliant device is to expand the inner diameter of crystallizer；The punch assembly includes a weight, provides punching by the gravity of weight
Hit power；The buffer stopper has the transmitting and buffer function of power, more can mildly act on the impact force of the punch assembly
On graphite annulus, makes graphite annulus quickly and be accurately mounted in crystallizer；
(2) using positioning fastener fixed knot crystalline substance device, the positioning fastener includes claw, claw is driven to move the present invention
Helicla flute, the helicla flute are set in liner body, install belt pulley in the liner body, are rotated by motor-driven belt wheel to drive
The liner body rotates, and the helicla flute in liner body is rotated with it to open or lock claw, by crystallizer clamping, improves graphite annulus
Installation accuracy, realize Automated assembly；
(3) present invention is additionally provided with lubrication assembly, and the lubrication assembly includes hollow axle, connect with the hollow axle
Lubricating sleeve, the interior rotary column in hollow axle and the support base being connected on the interior rotary column, be equipped in the support base
Auto-telescopic mechanism, the auto-telescopic mechanism are used to support graphite annulus in the extended state, will be at lubrication in retracted state
Graphite annulus after reason is placed on the crystallizer.The lubrication assembly can coat one layer of uniform oil film on the surface of graphite annulus,
Graphite annulus is placed on crystallizer using auto-telescopic mechanism simultaneously, worker is not needed and picks and places graphite annulus, avoid to oil film
Destruction, be not only convenient for installing, while improving the Forming Quality of casting.
Detailed description of the invention
Fig. 1 and Fig. 2 is the schematic diagram of the assembly equipment of graphite annulus in crystallizer of the present invention；
Fig. 3 is the schematic diagram of punch assembly in Fig. 1；
Fig. 4 is the first embodiment of punch assembly in Fig. 3；
Fig. 5 is second of embodiment of punch assembly in Fig. 3；
Fig. 6 is the schematic diagram of Fig. 3 support base；
Fig. 7 is the schematic diagram of buffer stopper in Fig. 1；
Fig. 8 is the first embodiment that fastener is positioned in Fig. 1；
Fig. 9 is second of embodiment of Fig. 1 positioning fastener；
Figure 10 is heating component schematic diagram in Fig. 1；
Figure 11 is the schematic diagram of rotary components in Fig. 1.
Specific embodiment
To make the object, technical solutions and advantages of the present invention clearer, the present invention is made into one below in conjunction with attached drawing
Step ground detailed description.Only this is stated, the present invention occurs in the text or will occur up, down, left, right, before and after, it is inside and outside etc. just
Position word is not to specific restriction of the invention only on the basis of attached drawing of the invention.
Referring to Fig. 1 to Figure 10, the invention discloses a kind of assembly equipment of graphite annulus in crystallizer, including rack components 1,
Rotary components 2, heating component 3, punch assembly 4 and buffer stopper 5；The rotary components 2 drive crystallizer rotation, the heating group
Part 3 is set to the outside of the crystallizer；
The buffer stopper 5 includes intussusceptum 51 compatible with the inner cavity of the crystallizer, attachment base 52 and is placed in described
The end of the locating piece 53 of attachment base 52, the intussusceptum 51 is equipped with buffer layer 54；
The punch assembly 4 includes the first support 41 being set in rack components 1, is mounted on 41 end of first support
Fixed pulley 42, the traction rope 43 that is mounted on the fixed pulley 42 and the driving sliding of traction rope 43 and locking locking bar
44, one end of the traction rope 43 connects weight 45, and the locking bar 44 drives traction rope 43 mobile, drives 45 whereabouts punching press of weight
Buffer stopper 5 is to install graphite annulus 6.
Unlike the prior art, the present invention first uses heating component 3 to heat crystallizer surface, to expand crystallizer
Inner cavity be easily installed graphite annulus 6, the mode then impacted using weight 45 installs graphite annulus 6, weight 45 and graphite annulus 6 it
Between put a buffer stopper 5, the impact force of weight 45 directly acts on buffer stopper 5, can avoid damage to graphite annulus 6, while real
Existing Fast Installation.
Specifically, the rotary components 2 are set in the rack components 1, place crystallizer on the rotary components 2, institute
The edge that heating component 3 is set to the rack components 1 is stated, heating component 3 is used to heat crystallizer outside.The rotation
Component 2 can be selected existing rotating platform or directly connect a support portion on the output shaft of motor to place crystallizer, described
Turntable or support portion are equipped with coarse work face, to prevent crystallizer from deviating because of rotation position.The heating component 3 passes through flame
The mode of heating, rotary components 2 described in heating process drive crystallizer rotation, to be uniformly heated up to crystallizer, knot
Its inner cavity expansion after brilliant device is heated.The buffer stopper 5 is equipped with intussusceptum 51 compatible with crystallizer internal cavity, the intussusceptum 51
Lower part be equipped with buffer layer 54, the punch assembly 4 provides downward driving force, power is transmitted to stone after the buffer stopper 5
Black ring 6, is fitted into graphite annulus 6 quickly in the inner cavity of the crystallizer.The punch assembly 4 is set to the upper of the rack components 1
Side, the first support 41 include column 411 and first crossbeam 412, and the center of the first crossbeam 412 is equipped with groove 413, institute
The two sides for stating first crossbeam 412 are equipped with card slot 414, and the front end of the groove 413 is equipped with the fixed pulley 42, the fixed pulley 42
On be arranged with the traction rope 43, one end of the traction rope 43 connects weight 45, and the driving portion 46 that the other end is equipped with is to drive
45 activity of weight.The driving portion 46 includes manual mode and automated manner.
As the first embodiment of driving portion 46 of the present invention, the driving portion 46 includes being connected to the traction rope 43 separately
The counterweight 461 of one end, for clamp traction twine holder plate 462 and be fixed on it is described traction twine holder plate 462 locking bar 44, the locking bar
44 pass through the card slot 414 and slide along the card slot 414, to drive the weight 45 to move downward.
As second of embodiment of driving portion 46 of the present invention, the driving portion 46 includes being connected to the traction rope 43 separately
The motor 464 that the turntable 463 and control turntable 463 of one end rotate, the turntable 463 are equipped with wire casing, the rotation band turn of motor 464
Weight 45 is packed up or put down to disk 463.
Preferably, the rotary components 2 include the motor 22 and the fixed electricity of turntable 21, the driving rotation of turntable 21
The support 23 of machine 22；The bottom surface of the turntable 21 is equipped with connecting rod 24, the output outer shaft sleeve of the connecting rod 24 and motor 22
Equipped with shaft coupling 25；Crash roll 26 is equipped between the support 23 and motor 22, to improve the stationarity of turntable 21；The rotation
The top of turntable 21 is equipped with positioning fastener 7.
It should be noted that during graphite annulus 6 are installed, since crystallizer is not fixed with turntable 21, crystallizer
It may be because being there is the case where positional shift by impact, so that graphite annulus 6 is damaged because unjustified.The present invention uses thus
Following rotary components 2, not only can be by crystallizer clamping using positioning fastener 7, while realizing Automated assembly.The positioning fastener
7 can be used existing Three-jaw fixture, but more optimizedly use automated manner, by crystallizer clamping.
The positioning fastener 7 includes pedestal 71, is located at mobilizable claw 72 in pedestal 71, spiral shell compatible with claw 72
The actuator 75 that spin slot 73, the liner body 74 equipped with the helicla flute 73 and driving liner body 74 rotate.The claw 72 and helicla flute
73 cooperations, drive the rotation of the helicla flute 73, so that three claws 72 become close or remote from clamp or release by claw
72.For the handling for realizing automation, the helicla flute 73 is located in liner body 74, and the other end of the liner body 74 is equipped with actuator
75, the actuator 75 can drive the liner body 74 to rotate.
As a kind of embodiment of actuator 75 of the present invention, the actuator 75 uses belt transmission mechanism, the liner body
Fast pulley 754 on 74 drive driving wheel 752 to rotate by feeder motor 751, and drive belt 753 drives the belt pulley
754 rotations, so that liner body 74 rotates.
As another embodiment of actuator 75 of the present invention, the actuator 75 uses gear transmission structure, the lining
The fixed driven wheel 755 in the end of body 74, the output end of feeder motor 751 connect driving wheel 756, the driven wheel 755 and active
756 engagement of wheel.
After crystallizer is fixed, further to heat to crystallizer, the rack is equipped with the heating component 3.It is described
Heating component 3 is at least 3, and the heating component 3 includes flame gun 31, the fuel gas conduit 32 of the connection flame gun 31, fixes
The fixture block 33 of the fuel gas conduit 32 and the guide rod 34 for adjusting the movement of fixture block 33, the guide rod 34 are fixed with rack, the fuel gas conduit
32 are externally provided with heat shield 35.It adjusts the position for the flame gun 31 that fixture block 33 clamps or adjusts position of the fixture block 33 on guide rod 34,
To adjust flame gun 31 and the direct distance of the crystallizer, to obtain the optimum position of 31 heating crystalline device of flame gun.It is described
Heat shield 35 can avoid damage of the flame gun 31 to fuel gas conduit 32.Further, the inside of the heat shield 35 is equipped with fire prevention
Cotton (being display in attached drawing), the outside of the anti-guncotton package fuel gas conduit 32, the safety of equipment are good.
Before graphite annulus 6 is installed, need to the outside of graphite annulus 6 and inside coating lubricating oil.Outside oil film is for subtracting
Frictional force when few graphite annulus 6 is installed between crystallizer, inside oil film are used to improve the quality of aluminium casting.
Specifically, the first support 41 is additionally provided with second cross beam 413, and the second cross beam 413 is equipped with for lubricating
The lubrication assembly 8 of graphite annulus 6.
The lubrication assembly 8 includes hollow axle 81, connect with the hollow axle 81 lubricating sleeve 82, set on middle idle running
Interior rotary column 83 in axis 81 and the support base 84 being connected on the interior rotary column 83；The lubricating sleeve 82 includes being arranged concentrically
Inner ring 821 and outer ring 822, the inner ring 821 and outer ring 822 are equipped with grease layer.The graphite annulus 6 is fixed on the branch
It supports on seat 84, is caught in the graphite annulus 6 between the inner ring 821 and outer ring 822 of the lubricating sleeve 82, drives the hollow axle 81
Rotation, uniformly to coat one layer of oil film in the inner wall of graphite annulus 6 and outer wall.Auto-telescopic mechanism is equipped in the support base 84
85, the auto-telescopic mechanism 85 is used to support graphite annulus 6 in the extended state, in retracted state by the stone after lubricated
Black ring 6 is placed on the crystallizer.
The gear 852 and gear 852 that the auto-telescopic mechanism 85 includes motor 851, is mounted on 851 output end of motor
The support plate 854 of 853 end of two parallel racks 853 and stationary rack of engagement, the support plate 854 are semi-circular plate, two pieces of institutes
It states support plate 854 and is separately mounted to the upper of two rack gears 853, motor 851 drives gear 852 to rotate, band carry-over bar 853 approach or remote
From to be unfolded or pack up support plate 854.Using the above structure, there is 6 self-lubricate of graphite annulus, the graphite annulus 6 after lubrication is automatic
The advantages that placing, not destroying sea surface oil slick.
In addition, the angle between the first crossbeam 412 and the second cross beam 413 is in 90 °, the bottom of the column 411
Portion is equipped with bearing (not showing in attached drawing), so that the column 411 rotates.First the graphite annulus 6 is placed on crystallizer, institute
It states column 411 and is rotated further by 90 ° of release weights 45, damping of shocks block 5, to install graphite annulus 6.By the lubrication assembly 8 of graphite annulus 6 with
Punch assembly 4 becomes one, and structure is concentrated, rationally.
Further, to improve the precision and efficiency that graphite annulus 6 is installed, the offset of graphite annulus 6, the punch assembly are avoided
4 further include fine position component 47, for adjusting the position of the weight 45；The fine position component 47 includes induction part
(not shown in attached drawing) and control unit 471；The induction part incudes the distance between the weight 45 and the crystallizer；It is described
Control unit 471 controls the movement of the horizontal direction and vertical direction of the first support 41, the preferred precision ten of the control unit 471
Word slide unit.The induction part includes vertical range inductor and horizontal distance inductor, and the locating piece 53 is equipped with for knowing
The mark point of other position.Specifically, the column 411 is mounted on precision lead screw slide unit, and the cross slid platform is by two servos electricity
Machine 464 controls, to adjust the position of the vertical and horizontal directions of the column 411.The induction part according to position feedback information,
Electric signal is sent to the control unit 471, the control unit 471 controls the starting of motor 464 according to electric signal and stops.It adjusts
When, it is pre-adjusted the position of horizontal direction, makes the mark point alignment on weight 45 and the locating piece 53；Hereafter incude vertically away from
From the impact force setting suitable height of vertical direction needed according to installation graphite annulus 6.
Above each component is installed in rack components 1, and the rack components 1 includes body frame 11, is located at 11 side of body frame
Sealing plate 12, the electric control part 14 set on the mounting platform 13 on 11 top of body frame and set on 12 side of door seal plate.Specifically
Ground, body frame 11 are formed by square steel tube welding manufacture, and the upper end mounting platform 13, side are equipped with sealing plate 12, lower end mounting foot
Plate 15.The mounting platform 13, which welds post-processing with body frame 11, is convenient for rotary components 2, punch assembly 4 and heating component 3 at plane
Mounting hole.In addition, the base anchor 15 is connect with 11 lower thread orifice plate of body frame, when encountering ground and being uneven, Ke Yixuan
Turn the disengaging of base anchor 15 to adjust level.
To sum up, the present invention relates to a kind of assembly equipment of graphite annulus 6 in crystallizer, including rack components 1, rotary components 2,
Heating component 3, punch assembly 4 and buffer stopper 5.Crystallizer is placed on rotary components 2, the starting of motor 464 drives rotary flat
Platform movement；The crystallizer heating of 3 pairs of heating component rotations, to expand the size of crystallizer internal cavity；Graphite annulus 6 is placed on
The upper end of crystallizer internal cavity, and the buffer stopper 5 is placed on graphite annulus 6；Driving portion 46 in the punch assembly 4 drives weight
Hammer 45 falls, and is mounted in the crystallizer with impacting the buffer stopper 5 for graphite annulus 6.Further, in the rotary components
2 are equipped with positioning fastener 7, the positioning fastener 7 using can automatic clamping or release 72 structure of claw, realize crystallizer
Fast and automatically change clamping, avoid weight 45 impact and caused by crystallizer deviate.Before the installation of graphite annulus 6, to graphite annulus 6
It is lubricated processing, one layer of uniform oil film is formed on 6 surface of graphite annulus, is not only convenient for installation graphite annulus 6 and is conducive to mention
The Forming Quality of high aluminium casting.The fine position component 47 includes two induction parts and control unit 471, by incuding the buffering
Weight 45, is placed on the surface of buffer stopper 5 by the identification point on block 5, is avoided the offset of graphite annulus 6 when punching press, is damaged, favorably
In the precision for improving installation.
The above is a preferred embodiment of the present invention, it is noted that for those skilled in the art
For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (10)
1. the assembly equipment of graphite annulus in a kind of crystallizer, which is characterized in that including rack components, rotary components, heating component,
Punching press and buffer stopper；The rotary components drive crystallizer rotation, and the heating component is set to the outside of the crystallizer；
The buffer stopper includes intussusceptum compatible with the inner cavity of the crystallizer, attachment base and is placed in determining for the attachment base
The end of position block, the intussusceptum is equipped with buffer layer；
The punch assembly includes first support in the rack components, is mounted on the first support end fixed pulley,
The locking bar of the traction rope and driving being mounted on the fixed pulley traction rope sliding and locking, one end of the traction rope connects
Weight is connect, the locking bar driving traction rope is mobile, drives weight drop punching press buffer stopper to install graphite annulus.
2. the assembly equipment of graphite annulus in crystallizer according to claim 1, which is characterized in that the rotary components include
The support of turntable, the motor of driving turntable rotation and fixed motor；
The bottom surface of the turntable is equipped with connecting rod, and the output outer shaft sleeve of the connecting rod and motor is equipped with shaft coupling；
Crash roll is equipped between the support and motor, to improve the stationarity of turntable；
The top of the turntable is equipped with positioning fastener.
3. the assembly equipment of graphite annulus in crystallizer according to claim 2, which is characterized in that the positioning fastener includes
Pedestal is located at mobilizable claw in pedestal, helicla flute compatible with claw, the liner body equipped with the helicla flute, is mounted on
Belt pulley, belt compatible with the belt pulley, driving wheel and motor in the liner body.
4. the assembly equipment of graphite annulus in crystallizer according to claim 1, which is characterized in that the heating component is at least
It is 3；
The heating component includes flame gun, the fuel gas conduit for connecting flame gun, the fixture block of the fixed flame gun and adjusting fixture block
The guide rod of movement, the guide rod are fixed with rack, and the fuel gas conduit is externally provided with heat shield.
5. the assembly equipment of graphite annulus in crystallizer according to claim 1, which is characterized in that the first support includes
One column, first crossbeam and second cross beam, the second cross beam are equipped with the lubrication assembly for lubricating graphite ring.
6. the assembly equipment of graphite annulus in crystallizer according to claim 5, which is characterized in that the lubrication assembly includes
Hollow axle, the lubricating sleeve connecting with the hollow axle, the interior rotary column in hollow axle and it is connected to the interior rotary column
On support base；
Place graphite annulus on the support base, the lubricating sleeve includes the inner ring being arranged concentrically and outer ring, the inner ring and outer ring
It is equipped with grease layer.
7. according to right want 6 described in crystallizer graphite annulus assembly technology, which is characterized in that the first crossbeam with it is described
Angle between second cross beam is in 90 °, and the bottom of the rack is equipped with bearing, so that the column rotates.
8. the assembly equipment of graphite annulus in crystallizer according to claim 1, which is characterized in that the punch assembly also wraps
Fine position component is included, for adjusting the position of the weight；
The fine position component includes induction part and movement portion；
The induction part incudes the distance between the weight and the crystallizer；
The control unit controls the movement of the horizontal direction and vertical direction of the first support.
9. the assembly equipment of graphite annulus in crystallizer according to claim 8, which is characterized in that the induction part includes hanging down
Straight distance-sensor and horizontal distance inductor, the locating piece are equipped with the mark point of position for identification.
10. the assembly equipment of graphite annulus in crystallizer according to claim 1, which is characterized in that the rack components packet
Body frame is included, the sealing plate positioned at body frame side, the electricity set on the mounting platform on the body frame top and set on door seal plate side
Control portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811556522.4A CN109590944B (en) | 2018-12-19 | 2018-12-19 | Assembling equipment for graphite ring in crystallizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811556522.4A CN109590944B (en) | 2018-12-19 | 2018-12-19 | Assembling equipment for graphite ring in crystallizer |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109590944A true CN109590944A (en) | 2019-04-09 |
| CN109590944B CN109590944B (en) | 2024-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811556522.4A Active CN109590944B (en) | 2018-12-19 | 2018-12-19 | Assembling equipment for graphite ring in crystallizer |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203045252U (en) * | 2013-01-24 | 2013-07-10 | 秦皇岛开发区美铝合金有限公司 | Graphite ring replacement device in aluminum alloy hot top casting crystallizer |
| CN204700258U (en) * | 2015-06-14 | 2015-10-14 | 重庆汇程铝业有限公司 | The even preheating frock of a kind of crystallizer |
| CN106914584A (en) * | 2017-04-18 | 2017-07-04 | 上海金兆节能科技有限公司 | A kind of aluminium alloy casting crystallizer mould oil and preparation method thereof |
| CN207770775U (en) * | 2018-01-24 | 2018-08-28 | 营口忠旺铝业有限公司 | Crystallizer heating device |
| CN210757480U (en) * | 2018-12-19 | 2020-06-16 | 广东科立工业技术股份有限公司 | Assembly equipment for graphite rings in crystallizer |
-
2018
- 2018-12-19 CN CN201811556522.4A patent/CN109590944B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203045252U (en) * | 2013-01-24 | 2013-07-10 | 秦皇岛开发区美铝合金有限公司 | Graphite ring replacement device in aluminum alloy hot top casting crystallizer |
| CN204700258U (en) * | 2015-06-14 | 2015-10-14 | 重庆汇程铝业有限公司 | The even preheating frock of a kind of crystallizer |
| CN106914584A (en) * | 2017-04-18 | 2017-07-04 | 上海金兆节能科技有限公司 | A kind of aluminium alloy casting crystallizer mould oil and preparation method thereof |
| CN207770775U (en) * | 2018-01-24 | 2018-08-28 | 营口忠旺铝业有限公司 | Crystallizer heating device |
| CN210757480U (en) * | 2018-12-19 | 2020-06-16 | 广东科立工业技术股份有限公司 | Assembly equipment for graphite rings in crystallizer |
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| CN109590944B (en) | 2024-06-07 |
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