CN109590257B - Automatic slag removal device for machining - Google Patents
Automatic slag removal device for machining Download PDFInfo
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- CN109590257B CN109590257B CN201811344286.XA CN201811344286A CN109590257B CN 109590257 B CN109590257 B CN 109590257B CN 201811344286 A CN201811344286 A CN 201811344286A CN 109590257 B CN109590257 B CN 109590257B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/14—Removing waste, e.g. labels, from cleaning liquid; Regenerating cleaning liquids
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an automatic slag removal device for machining, wherein a first vertical plate and a second vertical plate which are parallel to each other are welded on the front side and the rear side of the upper end surface of a flat plate, clamping grooves are formed in the inner walls of the first vertical plate and the second vertical plate, the depth of each clamping groove is gradually reduced from the middle to the two sides, insertion rods are arranged at the front end and the rear end of a rotating roller, the front insertion rod and the rear insertion rod are respectively clamped inside the front clamping groove and the rear clamping groove, the top of the leftmost rotating roller is parallel to the top of a machining table, the top of the rightmost rotating roller is parallel to the top of a material receiving groove, the inlet of a water pump is communicated with the inside of the left side of a water tank through a pipeline, and the outlet of the water pump is; this automatic slag removal device for machining, easy operation, the cleaning efficiency is high, and the clearance is effectual, and water cyclic utilization after the filtration of filter screen layer has practiced thrift the water resource.
Description
Technical Field
The invention relates to the technical field of machining, in particular to an automatic slag removal device for machining.
Background
The production process of a machine refers to the whole process of making a product from raw materials (or semi-finished products). For machine production, the raw material transportation and preservation, production preparation, blank manufacturing, part processing and heat treatment, product assembly and debugging, painting and packaging and the like are included. The content of the production process is very wide, modern enterprises organize production and guide production by using the principle and method of system engineering, and the production process is regarded as a production system with input and output. In the production process, all the processes of changing the shape, size, position, property, etc. of the production object into a finished product or a semi-finished product are called as a process. It is an integral part of the production process. The processes can be divided into casting, forging, stamping, welding, machining, assembling and other processes, the mechanical manufacturing process generally refers to the sum of the machining process of the parts and the assembling process of the machine, and other processes are called auxiliary processes, such as transportation, storage, power supply, equipment maintenance and the like. The technological process consists of one or several steps in sequence. The total thickness of the metal layer cut off at a certain machined surface during the process of changing from a blank to a finished product is called the total machining allowance of the surface. The thickness of the metal layer removed in each process is referred to as the inter-process allowance. For the rotating surfaces such as the outer circle and the hole, the machining allowance is considered from the diameter, so the machining allowance is called as a symmetrical allowance (namely, a double-edge allowance), namely, the thickness of the metal layer which is actually cut off is half of the machining allowance on the diameter. The machining allowance of the plane is a unilateral allowance which is equal to the thickness of the metal layer which is actually cut off. The purpose of leaving the machining allowance on the workpiece is to remove machining errors and surface defects left in the previous process, such as a casting surface cold hard layer, air holes, a sand inclusion layer, an oxide skin, a decarburized layer and surface cracks on the surface of a forged piece, an internal stress layer after cutting machining, surface roughness and the like.
After the workpiece is machined, certain scraps can be remained on the workpiece, the workpiece is wiped clean by some manual methods, but the method is low in efficiency, the hands of workers are easily scratched, serious potential safety hazards exist, some machines are used for cleaning, but the traditional slag removing device is complex in structure, complex in operation and high in water consumption, and therefore an automatic slag removing device for machining needs to be designed to solve the problems.
Disclosure of Invention
The invention aims to provide an automatic slag removing device for machining, which aims to solve the problems that the efficiency is low, workers are easy to scratch, and serious potential safety hazards exist in the background technology, and the traditional slag removing device is complex in structure, complex in operation and high in water consumption.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic slag removal device for machining comprises a bottom plate and a rotating roller, wherein a machining table, a flat plate and a support plate are sequentially and fixedly installed above the bottom plate from left to right, a material receiving groove is placed above the support plate, a first vertical plate and a second vertical plate which are parallel to each other are welded on the front side and the rear side of the upper end face of the flat plate, clamping grooves are formed in the inner walls of the first vertical plate and the second vertical plate, the depth of each clamping groove is gradually reduced from the middle to the two sides, inserting rods are arranged at the front end and the rear end of the rotating roller, the front inserting rod and the rear inserting rod are respectively clamped inside the front clamping groove and the rear clamping groove, the top of the rotating roller on the leftmost side is parallel to the top of the machining table, the top of the rotating roller on the rightmost side is parallel to the top of the material receiving groove, top plates are arranged at the tops of the first vertical plate and the, the welding of the top of first swash plate has first inlet tube, the welding of the left side of the lower terminal surface of roof has the second inlet tube, the spray pipe is all installed to the top of first inlet tube and the bottom of second inlet tube, landing leg fixed mounting has the water tank at the middle part of the up end of bottom plate, the filler has been seted up at the left side top of water tank, and the rubber buffer has been filled in to the inside of filler, the left side fixed mounting of water tank has the water pump, the import of water pump passes through the inside intercommunication in left side of pipeline and water tank, the export of water pump passes through pipeline and first inlet tube and second inlet tube intercommunication.
Preferably, right side between first riser and the second riser is the welding of right side slope upwards to have the second swash plate, the equal fixed mounting in right side of the lower terminal surface of roof and the top of second swash plate has the intake pipe, all install the gas blow pipe in the intake pipe, the right side fixed mounting of water tank has the draught fan, pipeline and intake pipe intercommunication are passed through to the gas outlet of draught fan.
Preferably, first grooves are formed in the front end and the rear end of the rotary roller, the inner wall of each first groove is welded with the outer wall of the waterproof bearing, and the outer end of the inner ring of the waterproof bearing is welded with the inner end of the insertion rod.
Preferably, a second groove is formed in the first groove, and the outer ring of the waterproof bearing abuts against the inner wall of the second groove.
Preferably, the four corners of the lower end face of the top plate are welded with the inserting columns, inserting holes are formed in the left side and the right side of the tops of the first vertical plate and the second vertical plate, and the inserting columns are inserted into the inserting holes.
Preferably, nine draw-in grooves have all been seted up at least in first riser and the second riser, the draw-in groove is the equidistance and distributes the setting.
Preferably, a water baffle is welded between the middle parts of the first vertical plate and the second vertical plate.
Preferably, the number of the air blowing pipes and the number of the water spraying pipes are at least six, and the air blowing pipes and the water spraying pipes are distributed at equal angles.
Preferably, the included angle between the first inclined plate and the horizontal plane is thirty-five to seventy degrees, and the included angle between the second inclined plate and the horizontal plane is twenty-five to sixty degrees.
Preferably, the right side of the inside of the water tank is communicated with a water conduit, the left side and the right side of the top of the water conduit are respectively abutted against the bottom of the first inclined plate and the bottom of the second inclined plate, a drain pipe is mounted at the bottom of the water tank, a valve is mounted on the drain pipe, a filter screen layer is arranged on the left side of the inside of the water tank, the mesh size of the filter screen layer is five-fifteen millimeters, an insertion groove is formed in the bottom of the inside of the water tank, and the bottom of the filter screen layer is inserted into the insertion groove.
Compared with the prior art, the invention has the beneficial effects that:
1. the automatic slag removal device for machining is simple to operate, high in cleaning efficiency and good in cleaning effect, water is recycled after being filtered by the filter screen layer, and water resources are saved;
2. the method comprises the following steps that a water pump is started firstly, the water pump sprays water in a water tank through a water spray pipe, a processed workpiece is introduced between a first vertical plate and a second vertical plate from the upper side of a leftmost rotating roller, the workpiece slides downwards along the rotating roller, a part of residues are overturned in the sliding process, then the residues on the workpiece are thoroughly washed away due to the fact that water sprayed by the water spray pipes is washed on the front side and the back side of the workpiece, and then the workpiece slides rightwards after being washed and automatically enters a material receiving groove;
3. because the depth of the clamping groove is gradually reduced from the middle to two sides, the speed of the workpiece reaches the maximum when the workpiece reaches the rotating roller in the middle clamping groove, and when the workpiece continues to slide rightwards, the speed can be reduced due to the climbing state, so that the workpiece is prevented from being damaged by collision when the workpiece falls into the material receiving groove
4. The water is recycled after being filtered by the filter screen layer, so that water resources are saved.
Drawings
FIG. 1 is a front cross-sectional view of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the present invention without a water baffle between the first vertical plate and the second vertical plate;
fig. 3 is a schematic view of the construction of a first riser and a second riser of the present invention;
FIG. 4 is a schematic view of the top plate structure of the present invention;
FIG. 5 is a cut view of a rotating roll of the present invention.
In the figure: 1 bottom plate, 2 flat boards, 3 processing platforms, 4 first risers, 5 second risers, 6 draw-in grooves, 7 change the roller, 8 peg graft poles, 9 roof, 10 first swash plates, 11 first inlet tubes, 12 second inlet tubes, 13 spray pipes, 14 water tanks, 15 rubber plugs, 16 water pumps, 17 support plates, 18 connect the silo, 19 second swash plates, 20 intake pipes, 21 gas blow pipes, 22 draught fans, 23 first grooves, 24 second grooves, 25 waterproof bearings, 26 leading water pipes, 27 drain pipes, 28 valves, 29 filtration stratum reticulare, 30 grafting grooves, 31 spliced eye, 32 grafting post, 33 breakwaters.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The same reference numbers in different drawings identify the same or similar elements; it should be further understood that terms such as "first," "second," "third," "upper," "lower," "front," "back," "inner," "outer," "end," "portion," "section," "width," "thickness," "zone," and the like, as used herein, are merely used for convenience in referring to the figures and to aid in describing the invention, and are not intended to limit the invention.
Referring to fig. 1-5, the present invention provides a technical solution: an automatic slag removal device for machining comprises a bottom plate 1 and a rotating roller 7, wherein a machining table 3, a flat plate 2 and a carrier plate 17 are fixedly mounted above the bottom plate 1 from left to right in sequence, a material receiving groove 18 is placed above the carrier plate 17, a first vertical plate 4 and a second vertical plate 5 which are parallel to each other are welded on the front side and the rear side of the upper end surface of the flat plate 2, clamping grooves 6 are formed in the inner walls of the first vertical plate 4 and the second vertical plate 5, the depth of each clamping groove 6 is gradually reduced from the middle to the two sides, inserting rods 8 are arranged at the front end and the rear end of each rotating roller 7, the front inserting rod 8 and the rear inserting rod 8 are respectively clamped inside the front clamping groove 6 and the rear clamping groove 6, the top of the leftmost rotating roller 7 is parallel to the top of the machining table 3, the top of the rightmost rotating roller 7 is parallel to the top of the material receiving groove 18, and top, have first swash plate 10 to the welding of downdip right between the left side of first riser 4 and second riser 5, the top welding of first swash plate 10 has first inlet tube 11, the left side welding of the lower terminal surface of roof 9 has second inlet tube 12, spray pipe 13 is all installed to the top of first inlet tube 11 and the bottom of second inlet tube 12, there is water tank 14 at the middle part of the up end of bottom plate 1 through landing leg fixed mounting, the filler mouth has been seted up at the left side top of water tank 14, and the inside stopper of filler mouth has rubber buffer 15, the left side fixed mounting of water tank 14 has water pump 16, the import of water pump 16 passes through the inside intercommunication in left side of pipeline and water tank 14, the export of water pump 16 passes through pipeline and first inlet tube 11 and second inlet tube 12 intercommunication.
Specifically, right side between first riser 4 and the second riser 5 is right side slope welding to have second swash plate 19, the equal fixed mounting in right side of the lower terminal surface of roof 9 and the top of second swash plate 19 has intake pipe 20, all install gas blow pipe 21 in the intake pipe 20, the right side fixed mounting of water tank 14 has draught fan 22, pipeline and intake pipe 20 intercommunication are passed through to draught fan 22's gas outlet, opening water pump 16 after, reopen draught fan 22, blow through gas blow pipe 21 to the work piece after the washing, improved the degree of dryness and the cleanliness factor of work piece.
Specifically, first recess 23 has all been seted up at the front and back both ends of changeing roller 7, the inner wall of first recess 23 and the outer wall welding of waterproof bearing 25, the inner ring outer end of waterproof bearing 25 and the inner welding of grafting pole 8, through the effect of waterproof bearing 25 for change roller 7 pivoted more comfortable.
Specifically, a second groove 24 is formed in the first groove 23, the outer ring of the waterproof bearing 25 abuts against the inner wall of the second groove 24, the inner ring of the waterproof bearing 25 is prevented from contacting the rotary roller 7, and the rotary roller 7 is prevented from rotating unsmoothly.
Specifically, the four corners of the lower end face of the top plate 9 are all welded with the inserting columns 32, the inserting holes 31 are formed in the left side and the right side of the tops of the first vertical plate 4 and the second vertical plate 5, the inserting columns 32 are inserted into the inserting holes 31, and the limit of the top plate 9 is improved when the inserting columns 32 are inserted into the inserting holes 31.
Specifically, nine draw-in grooves 6 have all been seted up at least in first riser 4 and the second riser 5, draw-in groove 6 is the equidistance and distributes the setting, can set up the quantity of draw-in groove 6 according to the reality.
Specifically, a water baffle 33 is welded between the middle parts of the first vertical plate 4 and the second vertical plate 5, and water is prevented from splashing to the right half part of the first vertical plate 4 under the action of the water baffle 33.
Specifically, the number of the blowing pipes 21 and the number of the spraying pipes 13 can be set according to actual requirements, wherein the number of the blowing pipes 21 and the number of the spraying pipes 13 are at least six, and the blowing pipes 21 and the spraying pipes 13 are arranged in an equal-angle distribution manner.
Specifically, the included angle of first swash plate 10 and horizontal plane is between thirty-five to seventy degrees, the included angle of second swash plate 19 and horizontal plane is between twenty-five to sixty degrees, can set up the included angle of first swash plate 10 and second swash plate 19 and horizontal plane according to actual demand.
Specifically, a water conduit 26 is communicated with the right side inside the water tank 14, the left side and the right side of the top of the water conduit 26 are respectively abutted against the bottom of the first inclined plate 10 and the bottom of the second inclined plate 19, a drain pipe 27 is installed at the bottom of the water tank 14, a valve 28 is installed on the drain pipe 27, a filter screen layer 29 is arranged on the left side inside the water tank 14, the mesh size of the filter screen layer 29 is five to fifteen millimeters, an insertion groove 30 is formed in the bottom inside the water tank 14, the bottom of the filter screen layer 29 is inserted into the insertion groove 30, water is recycled after being filtered by the filter screen layer 29, and water resources are saved.
The working principle is as follows: when the automatic cleaning device is used, the water pump 16 is started firstly, the water pump 16 sprays water in the water tank 14 through the water spray pipe 13, a processed workpiece is introduced between the first vertical plate 4 and the second vertical plate 5 from the upper part of the leftmost rotating roller 7, the workpiece slides downwards along the rotating roller 7, a part of residues are overturned and fall down in the sliding process, then the residues on the workpiece are thoroughly washed away due to the fact that the water sprayed by the water spray pipes 13 is used for cleaning the front side and the back side of the workpiece, and then the workpiece continuously slides rightwards after being cleaned and automatically enters the material receiving groove 18; because the depth of the clamping groove 6 is gradually reduced from the middle to the two sides, the speed of the workpiece reaches the maximum when the workpiece reaches the rotating roller 7 in the middle clamping groove 6, and when the workpiece continuously slides rightwards, the speed is reduced in a climbing state, so that the workpiece is prevented from being damaged due to the fact that the speed is too high when the workpiece falls into the material receiving groove 18; the water is recycled after being filtered by the filter screen layer 29, so that water resources are saved.
Therefore, the automatic slag removal device for machining is simple to operate, high in cleaning efficiency and good in cleaning effect, water is recycled after being filtered by the filter screen layer 29, and water resources are saved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (4)
1. The utility model provides an automatic slag removal device for machining, includes bottom plate (1) and changes roller (7), its characterized in that: a processing table (3), a flat plate (2) and a carrier plate (17) are sequentially and fixedly mounted above the bottom plate (1) from left to right, a material receiving groove (18) is placed above the carrier plate (17), a first vertical plate (4) and a second vertical plate (5) which are parallel to each other are welded on the front side and the rear side of the upper end face of the flat plate (2), clamping grooves (6) are formed in the inner walls of the first vertical plate (4) and the second vertical plate (5), the depth of each clamping groove (6) is gradually reduced from the middle to the two sides, insertion rods (8) are arranged at the front end and the rear end of each rotary roller (7), the front insertion rod (8) and the rear insertion rod (8) are respectively clamped inside the front clamping groove (6) and the rear clamping groove (6), the top of the rotary roller (7) on the leftmost side is parallel to the top of the processing table (3), the top of the rotary roller (7) on the rightmost side is parallel to the top of the material receiving groove (18), and, a first inclined plate (10) is welded between the left sides of the first vertical plate (4) and the second vertical plate (5) in a way of inclining downwards towards the right, a first water inlet pipe (11) is welded at the top of the first inclined plate (10), a second water inlet pipe (12) is welded at the left side of the lower end face of the top plate (9), the top of the first water inlet pipe (11) and the bottom of the second water inlet pipe (12) are both provided with a water spraying pipe (13), a water tank (14) is fixedly arranged in the middle of the upper end surface of the bottom plate (1) through supporting legs, a water filling port is formed in the top of the left side of the water tank (14), a rubber plug (15) is plugged in the water filling port, a water pump (16) is fixedly installed on the left side of the water tank (14), the inlet of the water pump (16) is communicated with the left inside of the water tank (14) through a pipeline, an outlet of the water pump (16) is communicated with the first water inlet pipe (11) and the second water inlet pipe (12) through pipelines;
the right side between the first vertical plate (4) and the second vertical plate (5) is welded with a second inclined plate (19) in a mode of inclining rightwards upwards, the right side of the lower end face of the top plate (9) and the top of the second inclined plate (19) are both fixedly provided with an air inlet pipe (20), air blowing pipes (21) are all arranged on the air inlet pipe (20), the right side of the water tank (14) is fixedly provided with an induced draft fan (22), and an air outlet of the induced draft fan (22) is communicated with the air inlet pipe (20) through a pipeline;
four corners of the lower end face of the top plate (9) are welded with splicing columns (32), splicing holes (31) are formed in the left side and the right side of the tops of the first vertical plate (4) and the second vertical plate (5), and the splicing columns (32) are inserted into the splicing holes (31);
at least nine clamping grooves (6) are formed in each of the first vertical plate (4) and the second vertical plate (5), and the clamping grooves (6) are distributed at equal intervals;
a water baffle (33) is welded between the middle parts of the first vertical plate (4) and the second vertical plate (5);
the included angle between the first inclined plate (10) and the horizontal plane is thirty-five to seventy degrees, and the included angle between the second inclined plate (19) and the horizontal plane is twenty-five to sixty degrees;
the water tank is characterized in that a water conduit (26) is communicated with the right side of the inside of the water tank (14), the left side and the right side of the top of the water conduit (26) are respectively abutted against the bottom of the first inclined plate (10) and the bottom of the second inclined plate (19), a drain pipe (27) is installed at the bottom of the water tank (14), a valve (28) is installed on the drain pipe (27), a filter screen layer (29) is arranged on the left side of the inside of the water tank (14), the mesh size of the filter screen layer (29) is five-fifteen millimeters, an insertion groove (30) is formed in the bottom of the inside of the water tank (14), and the bottom of the filter screen layer (29) is inserted into the insertion groove (.
2. The automatic slag removal device for machining according to claim 1, wherein: first grooves (23) are formed in the front end and the rear end of the rotary roller (7), the inner walls of the first grooves (23) are welded with the outer wall of the waterproof bearing (25), and the outer end of the inner ring of the waterproof bearing (25) is welded with the inner end of the insertion rod (8).
3. The automatic slag removal device for machining according to claim 2, wherein: a second groove (24) is formed in the first groove (23), and the outer ring of the waterproof bearing (25) is abutted to the inner wall of the second groove (24).
4. The automatic slag removal device for machining according to claim 1, wherein: the number of the air blowing pipes (21) and the number of the water spraying pipes (13) are at least six, and the air blowing pipes (21) and the water spraying pipes (13) are arranged in an equiangular distribution mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811344286.XA CN109590257B (en) | 2018-11-13 | 2018-11-13 | Automatic slag removal device for machining |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811344286.XA CN109590257B (en) | 2018-11-13 | 2018-11-13 | Automatic slag removal device for machining |
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| CN109590257A CN109590257A (en) | 2019-04-09 |
| CN109590257B true CN109590257B (en) | 2020-11-06 |
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Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4345077C2 (en) * | 1993-12-31 | 1999-09-23 | Zibulla & Sohn Gmbh | Device for cleaning and degreasing the surfaces of metal sheets |
| PL214787B1 (en) * | 2011-07-18 | 2013-09-30 | Politechnika Wroclawska | Method for cleaning plastic surfaces of polyurethane foam and a system for cleaning plastic surfaces of polyurethane foam |
| CN205074264U (en) * | 2015-09-23 | 2016-03-09 | 宁波兴波机械有限公司 | Heat treating rinse drying device with work piece |
| CN205701551U (en) * | 2016-03-29 | 2016-11-23 | 林志城 | A kind of sea cowry cleans device |
| CN106583313A (en) * | 2016-12-27 | 2017-04-26 | 郑州吉音动漫科技有限公司 | Chinese herbal medicine cleaning and sorting device |
| CN107127182A (en) * | 2017-07-14 | 2017-09-05 | 聂道香 | A kind of cleaning device of spare parts processing machinery |
| CN108772337A (en) * | 2018-05-03 | 2018-11-09 | 新昌县绿松科技有限公司 | A kind of soft capsule cleaning device that cleaning performance is good |
| CN108393814A (en) * | 2018-05-05 | 2018-08-14 | 江苏英达机械有限公司 | A kind of ball blast material grain cleaning device |
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Effective date of registration: 20201014 Address after: 266300, No. 568 East Lanzhou Road, Qingdao, Shandong, Jiaozhou Applicant after: Qingdao Sizhou Heavy Industry Equipment Co.,Ltd. Address before: 130021 west democratic Street, Chaoyang District, Changchun, Jilin Province, No. 938 Applicant before: Zhang Yuyang |
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