A kind of pilot reactor preparing expanded graphite based on microwave method
Technical field
The present invention relates to the microwave preparation technical fields of expanded graphite, specially a kind of to prepare expanded graphite based on microwave method
Pilot reactor.
Background technique
Expanded graphite is also known as soft graphite (abbreviation EG), is by natural squama as a kind of new type functional carbon materials
Piece graphite is through chemistry or electrochemical intercalation processing, washing, vermiform object dry, one kind made from high temperature puffing is loose porous
Matter.Graphite after expansion is in vermiform, expanded graphite worm surface and the internal many small holes of formation, and specific surface area is greatly
Increase, is a kind of good adsorbent material, is widely used and studies.Currently, for the preparation method of expanded graphite
Mainly heat expandable graphite is realized to 1000 degrees Celsius, in traditional technology, generally use high-temperature expansion method prepare it is swollen
Swollen graphite, high-temperature expansion method rises to high temperature and needs the regular hour, and power consumption is larger in expansion process;With microwave technology
Development, more people using microwave method to expansible graphite carry out expanding treatment, compared with traditional high temperature puffing method, microwave
Method start-stop is convenient, has the advantages that efficient and energy conservation, but microwave method is during the preparation process, and the layer thickness of expansible graphite is uneven
The even part that is easy to appear expands halfway phenomenon;And existing preparation the degree of automation is lower, and artificial participation is more, is
This, we have proposed a kind of pilot reactors that expanded graphite is prepared based on microwave method.
Summary of the invention
It is above-mentioned to solve the purpose of the present invention is to provide a kind of pilot reactor for preparing expanded graphite based on microwave method
The problem of being proposed in background technique.
To achieve the above object, the invention provides the following technical scheme: a kind of prepared in expanded graphite based on microwave method
Reactor, including bracket are tried, the upside right end of the bracket is fixedly connected with cabinet, and the inside of cabinet is equipped with insulating layer, institute
The inner sidewall for stating cabinet is equipped with multiple microwave sources, is fixedly connected with closing door, a left side for the closing door on the left of the cabinet
Top is equipped with feeder, and the downside of the feeder is equipped with pallet, and the right end of the pallet through closing door and extends to cabinet
Inside, the left end two sides of the pallet, which are fixedly connected to, sticks up bar;
The two sides of the cabinet are fixedly connected with side lever, and the left end of side lever is fixedly connected on the side wall of bracket, described
The inner rotation of side lever is connected with screw rod, the left end of the screw rod through side lever side wall and extend to its it is external and with the first electricity
The output shaft of machine is fixedly connected, and the first motor is fixedly connected on the side wall of bracket, and engagement is connected with the on the screw rod
One spiral shell block and the second spiral shell block, the upper end of the first spiral shell block are rotatablely connected with the right end for sticking up bar, and the upper end of the second spiral shell block turns
Dynamic to be connected with support rod, the support rod is rotatably connected on the middle part for sticking up bar far from one end of the second spiral shell block.
Preferably, the right end of the pallet is fixedly connected with fixture block, the fixture block and the card slot being opened on box inside wall
Activity clamping.
Preferably, the material of the insulating layer is wave thermal insulation material.
Preferably, the microwave source is along the internal circumferential of cabinet around setting.
Preferably, first gear, the central axis of the first gear are rotatably connected on the side side wall of the feeder
By the output axis connection of belt and the second motor, second motor is fixedly connected on the side wall of the box body, first tooth
The central axis of wheel runs through the side wall of feeder and is fixedly connected with material toggling column, and the material toggling column is rotatably connected on the interior of feeder
Portion.
Preferably, the closing door is equipped with the hole slot of disengaging compatible with pallet.
Preferably, the feeder is fixedly connected with fixed block, the side side of the fixed block close to the side of closing door
Second gear is rotatably connected on wall, the second gear engages connection with first gear, and the inside of the fixed block passes through bullet
Spring slidably connects swing brush, and described one end for swinging the close second gear of brush is fixedly connected with top pillar, and the top pillar is through solid
Determine the side wall of block and be flexibly connected with convex block, the convex block is fixedly connected on the side wall of second gear.
Preferably, collecting box is connected on the downside of the bracket.
Compared with prior art, the beneficial effects of the present invention are: the present invention passes through microwave heating expansionization expansible graphite
Expanded graphite is prepared, it has the characteristics that be quick on the draw first, inertialess and hysteresis effect, heating temperature are uniform, the thermal efficiency is high,
It can be achieved quickly to produce efficiency to expanded graphite;When charging, by the starting of the first, second motor, rotate forward screw rod,
While sliding to box house, material is uniformly allocated on pallet pallet in this way by material toggling column, and by swinging brush
Swing back and forth again by material paving brush uniformly, can make swollen so that the layer thickness of expansible graphite becomes more well-balanced in this way
It is swollen more thorough;Secondly after reaction, by rotating backward for screw rod, it is moved to the left the first spiral shell block with the second spiral shell block,
To which by pallet, with the inside for skidding off cabinet, when the second spiral shell block slides into the left end of screw rod, the second spiral shell block stops movement,
First spiral shell block continues to be moved to the left, and such support rod will tilt pallet, and the expanded graphite on pallet is made to slide into collecting box
Inside makes the device realize mechanization collection material, improves production efficiency, avoid manually participating in as far as possible, reduce micro-
Influence of the wave to human body.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention I;
Fig. 2 is structural schematic diagram II of the invention;
Fig. 3 is the cross-sectional view stuck up at bar, side lever and screw rod of the invention;
Fig. 4 is the cross-sectional view at cabinet and closing door of the invention;
Fig. 5 is fixed block of the invention and swings the cross-sectional view at brush;
Fig. 6 is screw rod of the invention, support rod and sticks up the structural schematic diagram at bar;
Fig. 7 is the structural schematic diagram of material toggling column and first gear of the invention.
In figure: 1, bracket, 2, cabinet, 3, insulating layer, 4, microwave source, 5, closing door, 6, feeder, 7, side lever, 8, screw rod,
9, first motor, the 10, first spiral shell block, the 11, second spiral shell block, 12, support rod, 13, stick up bar, 14, pallet, 15, fixture block, 16, card slot,
17, material toggling column, 18, first gear, the 19, second motor, 20, collecting box, 21, fixed block, 22, spring, 23, swing brush, 24, the
Two gears, 25, top pillar, 26, convex block.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Please refer to Fig. 1-7, the present invention provides a kind of technical solution: a kind of pilot scale preparing expanded graphite based on microwave method is anti-
Device, including bracket 1 are answered, is set on bracket 1 there are two button, for controlling first motor 9 and the second motor 19, a button is
It is used alone to control first motor 9, when button press, first motor 9 rotates forward multi-turn after rotating backward multi-turn again, purpose makes
After pallet 14 skids off cabinet 2, tip tilt falls down material, and pallet 14 is then made to restore (horizontal at this time to horizontal position again
Pallet 14 slides into the inside of cabinet 2 not yet);Another button be for and meanwhile control first motor 9 and the second motor 19,
When button press, first motor 9 and the second motor 19 rotate forward (the second motor 19 first stops operating than first motor 9), in this way
For material inside feeder 6 when constantly falling on pallet 14, pallet 14 also can be constantly to 2 internal slide of cabinet, the branch
The upside right end of frame 1 is fixedly connected with cabinet 2, and the inside of cabinet 2 is equipped with insulating layer 3, and insulating layer 3 is wave thermal insulating material
Material, so that microwave passes through the inside into insulating layer, to be heated to the expansible graphite on pallet 14, the case
The inner sidewall of body 2 is equipped with multiple microwave sources 4, and microwave source 4 is the device for generating microwave energy, and the generation of microwave source 4 is micro-
Wave can make expansible graphite expanded by heating, and the left side of the cabinet 2 is fixedly connected with closing door 5, the upper left of the closing door 5
Side is equipped with feeder 6 and stirs evenly material together with the liquid of secondary expansion before being reacted, and by object to be reacted
Material mixture pours the inside of feeder 6 into, cumbersome feeding process just will not be carried out to the device always in this way, to alleviate
The workload of worker, the downside of the feeder 6 are equipped with pallet 14, and the right end of the pallet 14 through closing door 5 and extends to
The inside of cabinet 2, pallet 14 are the carriers of expansible graphite, and the material of expansion to be reacted is sent into the inside of cabinet 2 by pallet 14,
Completely reacted material can be removed to the outside of cabinet 2 again to pallet 14 after reaction, closing door 5 is equipped with what pallet 14 passed in and out
Hole slot, and hole slot is adapted with the size of pallet 14, after pallet 14 slides into cabinet 2 to suitable position, the left end meeting of pallet 14
Hole slot is blocked and is sealed up, the left end two sides of the pallet 14, which are fixedly connected to, sticks up bar 13;
The two sides of the cabinet 2 are fixedly connected with side lever 7, and the left end of side lever 7 is fixedly connected on the side wall of bracket 1,
The inner rotation of the side lever 7 is connected with screw rod 8, and the left end of screw rod 8 does not have screw thread (not have threaded length than the second spiral shell
The thickness of block 11 is long), in this way after the second spiral shell block 11 is moved to the left end of screw rod 8, the second spiral shell block 11 will be detached from screw rod 8
Engagement, so that the second spiral shell block 11 be made not move with the rotation of screw rod 8, the side of side lever 7 is run through in the left end of the screw rod 8
Wall simultaneously extends to that it is external and be fixedly connected with the output shaft of first motor 9, and first motor 9 is stepper motor, can positive and negative rotation,
When first motor 9 inverts, the first spiral shell block 10 is moved to the left with the second spiral shell block 11, at this point, pallet 14 can slide to the left and remove case
Inclination is turned down after body 2, consequently facilitating the graphite expanded to be poured into the inside of collecting box 20;When first motor 9 rotates forward, first
Spiral shell block 10 moves right with the second spiral shell block 11, at this point, pallet 14 can be changed into horizontality from heeling condition, and pallet 14 is sliding
After entering cabinet 2 to suitable position, first motor 9 stops, so that it is swollen to carry out pallet 14 by the inside that material is sent into cabinet 2 again
Change reaction, the first motor 9 is fixedly connected on the side wall of bracket 1, on the screw rod 8 engagement be connected with the first spiral shell block 10 with
Second spiral shell block 11, the upper end of the first spiral shell block 10 are rotatablely connected with the right end for sticking up bar 13, and the upper end of the second spiral shell block 11 turns
Dynamic to be connected with support rod 12, the support rod 12 is rotatably connected on the middle part for sticking up bar 13 far from one end of the second spiral shell block 11, and first
It when spiral shell block 10 and the second spiral shell block 11 are moved to the left, can be slided to the left with pallet 14, when the second spiral shell block 11 is moved to screw rod 8
After left end, the second spiral shell block 11 will be disengaged from screw rod 8, and pallet 14 fully slides out the outside of cabinet 2 at this time, be continued anti-
To when rotating screw rod 8, the second spiral shell block 11 will not be moved with the rotation of screw rod 8, and the first spiral shell block 10 still can be moved to the left,
The spacing between the first spiral shell block 10 and the second spiral shell block 11 can slowly shorten at this time, stick up bar 13 in this way and will be supported bar 12 and prop up,
Then make 14 run-off the straight of pallet.
Specifically, the right end of the pallet 14 is fixedly connected with fixture block 15, the fixture block 15 be opened in 2 inner sidewall of cabinet
On the activity clamping of card slot 16, when pallet 14 slides into the inside of cabinet 2, fixture block 15 can stick into the inside of card slot 16, thus right
The right end of pallet 14 is played a supporting role.
Specifically, the microwave source 4 surround setting along the internal circumferential of cabinet 2, microwave source 4 is around setting, so as to right
Material is more uniform when heated, to keep mass expanded more thorough.
Specifically, first gear 18 is rotatably connected on the side side wall of the feeder 6, the first gear 18
Central axis passes through the output axis connection of belt and the second motor 19, and second motor 19 is fixedly connected on the side wall of cabinet 2,
The central axis of the first gear 18 runs through the side wall of feeder 6 and is fixedly connected with material toggling column 17, and material toggling column 17 is not rotating
When, the lower end of feeder 6 can be exported and be closed, the material inside feeder 6 will not fall at this time, and the rotation of material toggling column 17 connects
It connects in the inside of feeder 6, the side wall of material toggling column 17 is equipped with multiple material toggling tooths, with the rotation of material toggling column 17, material toggling column 17
On tooth the material inside feeder 6 can uniformly be pushed on pallet 14.
Specifically, the feeder 6 is fixedly connected with fixed block 21, the fixed block 21 close to the side of closing door 5
Side side wall on be rotatably connected to second gear 24, the second gear 24 engages connection, the fixation with first gear 18
The inside of block 21 slidably connects swing brush 23 by spring 22, when pallet 14 is towards 2 internal slide of cabinet, swing brush 23 with
The rotation of second motor 19 and swing, the material on pallet 14 can be paved uniformly by swinging 23 brush head that is equipped with of downside of brush, thus
Material local accumulation is prevented, causes to expand non-uniform phenomenon generation, the swing brush 23 is solid close to one end of second gear 24
Surely it is connected with top pillar 25, the top pillar 25 runs through the side wall of fixed block 21 and is flexibly connected with convex block 26, and the convex block 26 is fixed
It is connected on the side wall of second gear 24, when second gear 24 rotates, convex block 26 can successively head on 25 slid inward of top pillar, to
After interior sliding, when convex block 26 and top pillar 25 are detached from when being clamped, swinging brush 23 will be acted on by the elastic reset of spring 22, make to put
Dynamic brush 23 is slided to opposite direction, and with the continuous rotation of second gear 24, swinging brush 23 will constantly be swung.
Specifically, the downside of the bracket 1 is connected with collecting box 20, collecting box 20 is to collect expansion reaction
The device of good expanded graphite, downside is equipped with runner, consequently facilitating the movement of collecting box 20.
Working principle: in use, material to be reacted to be poured into the inside of feeder 6, control first motor 9 and the are pressed
The button of two motors 19, first motor 9 are rotated forward with the second motor 19, and the material inside such feeder 6 is constantly falling on support
When on disk 14, pallet 14 also can swing brush 23 with the second motor 19 constantly to 2 internal slide of cabinet, in the process
It rotates and swings, swing brush 23 and the material on pallet 14 paves uniformly, to prevent the expansion of material local accumulation non-uniform
Phenomenon occurs;After material reaction for a period of time after, press the button of individually control first motor 9, first motor 9 can rotate backward
Multi-turn is rotated forward after multi-turn again, when first motor 9 inverts, the first spiral shell block 10 is moved to the left with the second spiral shell block 11, and pallet 14 can to the left
Tip tilt after cabinet 2 is slided and removes, consequently facilitating the graphite expanded to be poured into the inside of collecting box 20, first motor
When 9 rotating forward, the first spiral shell block 10 moves right with the second spiral shell block 11, at this point, pallet 14 can be changed into horizontality from heeling condition,
Then the inside progress expansion reaction that material enters cabinet 2 can be contained again.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.