CN109589651B - Special defoaming agent for desulfurization by using water as regenerated water in wet flue gas desulfurization process - Google Patents

Special defoaming agent for desulfurization by using water as regenerated water in wet flue gas desulfurization process Download PDF

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CN109589651B
CN109589651B CN201811521699.0A CN201811521699A CN109589651B CN 109589651 B CN109589651 B CN 109589651B CN 201811521699 A CN201811521699 A CN 201811521699A CN 109589651 B CN109589651 B CN 109589651B
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water
desulfurization
flue gas
defoaming agent
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CN109589651A (en
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张春波
王久生
王长胜
王海军
张建新
赵维愚
刘熙旸
杨雪
周诗宇
董冠良
胡婧婷
田姝
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STATE GRID JILINSHENG ELECTRIC POWER SUPPLY Co ELECTRIC POWER RESEARCH INSTITUTE
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jilin Electric Power Co Ltd
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STATE GRID JILINSHENG ELECTRIC POWER SUPPLY Co ELECTRIC POWER RESEARCH INSTITUTE
State Grid Corp of China SGCC
Electric Power Research Institute of State Grid Jilin Electric Power Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/02Foam dispersion or prevention
    • B01D19/04Foam dispersion or prevention by addition of chemical substances
    • B01D19/0404Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/02Foam dispersion or prevention
    • B01D19/04Foam dispersion or prevention by addition of chemical substances
    • B01D19/0404Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance
    • B01D19/0413Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance compounds containing N-atoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/02Foam dispersion or prevention
    • B01D19/04Foam dispersion or prevention by addition of chemical substances
    • B01D19/0404Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance
    • B01D19/0422Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance compounds containing S-atoms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D19/00Degasification of liquids
    • B01D19/02Foam dispersion or prevention
    • B01D19/04Foam dispersion or prevention by addition of chemical substances
    • B01D19/0404Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance
    • B01D19/0463Foam dispersion or prevention by addition of chemical substances characterised by the nature of the chemical substance containing rings other than aromatic rings

Abstract

The invention discloses a special defoaming agent for desulfurization by taking water for a wet flue gas desulfurization process as reclaimed water, belonging to the technical field of wet flue gas desulfurization, and the defoaming agent comprises the following components in percentage by mass: 40% -60% of methyl pentanone, 10% -30% of cyclohexanone, 10% -20% of sodium dodecyl benzene sulfonate, 8% -15% of sodium cocoyl glutamate, 1% -5% of sodium hydroxyalkyl sulfonate, 0.1% -0.5% of polyacrylate and 0.05% -0.2% of sodium carboxymethyl cellulose, wherein the sum of the content percentages of all the components is equal to 100%.

Description

Special defoaming agent for desulfurization by using water as regenerated water in wet flue gas desulfurization process
Technical Field
The invention belongs to the technical field of wet flue gas desulfurization, and particularly relates to a special defoaming agent for desulfurization, wherein urban reclaimed water is used as process water of a wet flue gas desulfurization system.
Background
Limestone-gypsum wet flue gas desulfurization technology has the advantage of high desulfurization efficiency, and is increasingly applied to thermal power plants. However, the absorption slurry contains many impurity components, which not only can cause serious pollution to the environment, but also can increase the surface tension of the slurry, and easily cause the foam generation inside the absorption tower. The foam causes the following adverse effects: 1) causing slurry overflow and environmental pollution; 2) the blade of the booster fan is damaged, and the slurry pump fails; 3) the mass transfer process of the absorption slurry and the flue gas of the desulfurizing tower is blocked and interfered; 4) the gypsum can not be discharged normally, and the crystallization time of the gypsum is prolonged, so that the absorption efficiency is reduced, and the quality of the gypsum is reduced; 5) causing false liquid level of the absorption tower, and in conclusion, the foam has serious harm to the safe and stable operation of the leakage-free system, so the foam is prevented from being generated or is effectively eliminated.
The foam is the result of a vapor-liquid heterogeneous dispersion system formed by dispersing gas such as air in slurry, and the reason for generating the foam in a wet flue gas desulfurization system is as follows: 1) unqualified quality of the regenerated water or heavy metals, organisms or organic matters contained in the water; 2) the fly ash or organic matters are gathered in the slurry due to poor combustion of the boiler or insufficient combustion of fuel oil; 3) the slurry contains heavy metal or dust; 4) the slurry contains foaming agent such as magnesium agent in limestone; 5) transitional concentration of the slurry; 6) the operation of the oxidation fan is unstable.
The requirements for foam generation are: 1) there is a sufficient amount of foaming agent (or surface active substance); 2) the gas is continuously contacted with the liquid; 3) the gas or liquid density difference is sufficiently large. Among the three requirements, since the wet flue gas desulfurization system is equipped with an oxidation (aeration) fan which is necessary, the condition 2) cannot be eliminated, and the condition 3) is also difficult to control or improve, so defoaming should be performed with more weight than one direction (air side, liquid side or foaming interface) to eliminate or reduce the foaming agent (or surfactant) or conventional agent, and therefore, the initial defoaming performance is poor, the defoaming speed is slow, and furthermore, the temperature resistance is poor. More importantly, the impurity components in the regenerated water are complex, so the application effect is poor.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the special defoaming agent for desulfurization, which uses the wet flue gas desulfurization process water as the reclaimed water, is suitable for eliminating or inhibiting foam when used as the process water of a wet flue gas desulfurization system.
The invention adopts the following technical scheme: the special defoaming agent for desulfurization by using water for the wet flue gas desulfurization process as regenerated water is characterized by comprising the following components in percentage by mass: 40 to 60 percent of methyl pentanone, 10 to 30 percent of cyclohexanone, 10 to 20 percent of sodium dodecyl benzene sulfonate, 8 to 15 percent of sodium cocoyl glutamate, 1 to 5 percent of sodium hydroxyalkyl sulfonate, 0.1 to 0.5 percent of polyacrylate and 0.05 to 0.2 percent of sodium carboxymethyl cellulose, wherein the sum of the content percentages of the components is equal to 100 percent.
Through the design scheme, the invention can bring the following beneficial effects: the special defoaming agent for desulfurization, which is provided by the invention, takes the water for the wet flue gas desulfurization process as the reclaimed water, can be used for quickly breaking, suppressing and defoaming from the air side, the liquid side and the foaming interface in multiple dimensions at the same time, and has the advantages of good initial defoaming property, long foam suppression time, good chemical stability, acid and alkali resistance, no layering, no toxicity, no corrosion, no phosphorus, low dosage and no influence on the quality and the dehydration performance of gypsum. Therefore, the efficient nontoxic environment-friendly defoaming agent is suitable for defoaming and foam inhibition of aqueous solutions with complex substance components and high contents of heavy metals, COD, BOD, suspended matters and the like in water, and is particularly suitable for defoaming in the field of reclaimed water use.
Detailed Description
In order to more clearly illustrate the invention, the invention is further described below in connection with preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and is not to be taken as limiting the scope of the invention.
The special defoaming agent for desulfurization, in which the water for the wet flue gas desulfurization process is the regenerated water, is a JDHX-1Z type defoaming agent, and the defoaming agent is composed of a carrier, an active substance, an emulsifier and an emulsifying aid, and specifically comprises the following components in parts by mass:
1. carrier: 40-60% of methyl pentanone and 10-30% of cyclohexanone;
2. active substance: 10 to 20 percent of sodium dodecyl benzene sulfonate and 8 to 15 percent of sodium cocoyl glutamate;
3. emulsifier: 1 to 5 percent of sodium hydroxyalkyl sulfonate;
4. an emulsification aid: 0.1 to 0.5 percent of polyacrylate and 0.05 to 0.2 percent of sodium carboxymethyl cellulose.
The mass fraction of each component is the percentage of the mass of each component in the total mass of the defoaming agent.
Application method
When the stock solution is used, the initial (or more foams) adding dosage is 50 mg/L-100 mg/L, and the normal using dosage is 20 mg/L-50 mg/L.
In situ applications
The 4 x 350MW units of the capacity of a certain plant assembling machine and 4 units of the unit desulfurization systems adopt wet flue gas desulfurization, the sulfur content of the engineering design coal in the period is 0.19 percent, the sulfur content of the check coal is 0.17 percent, the sulfur content of the desulfurization design coal is 0.6 percent, and a desulfurization device is designed according to the sulfur content of the desulfurization design coal of 0.6 percent. The design coal type (check coal type) of desulfurization for combustion, the quality of limestone required for 100% flue gas desulfurization: the grain size is less than or equal to 20mm and the content is CaCO3Calculated as not less than 85 percent, SiO2The content is not more than 2%.
The make-up water of the desulfurization system is the sewage discharged by a circulating water system, the main water source of the circulating water is urban recycled water, and the quality of the recycled water meets the requirements of various indexes in 4.2.2 of GB 50335. The water quality situation is tabulated below:
regenerated water quality analysis report
Figure DEST_PATH_IMAGE001
When the desulfurization wastewater system operates, the following problems exist: 1) more foams are in the wastewater, and particularly the water change amount of the wastewater system is larger within 1-3 hours after the water is supplemented by the wastewater system; 2) the gypsum has darker color and lower aesthetic degree, and meanwhile, the gypsum has uneven small vacuoles; 3) foam in a wastewater system overflows to cause local corrosion of equipment, so that a channel is polluted and does not meet the requirement of environmental protection; 4) foam affects the level monitoring of the wastewater system, resulting in liquid level and wastewater pump interlock failure. In order to reduce the foam quantity, the foam quantity can be controlled only when the dosage of the conventional phosphate ester defoaming agent is 100-300 mg/L, but the quality of gypsum is reduced due to the addition of a large amount of phosphate, and meanwhile, the deposition quantity of insoluble salts such as calcium phosphate in a wastewater system is remarkably increased.
After the JDHX-1Z defoaming agent is adopted, the initial (or when much foam is generated) adding dosage is 50 mg/L-100 mg/L, the foam quantity in 10min can be obviously controlled, the normal using dosage is 20 mg/L-50 mg/L, and the foam quantity in water basically disappears. The comparison after 1 month of use shows that the cost of the defoaming agent is reduced by 18.5 percent, the quality of the gypsum is improved, and the detection results are as follows:
the free water content is 8.5-9.1% (the guarantee value is lower than 10% Wt);
CaSO4﹒2H2the O content is 90.5-93.3% (the guarantee value is higher than 90% Wt);
CaCO31.87% -2.53% (guaranteed value)<3% based on gypsum without free moisture);
CaSO3﹒1/2H2the O content is 0.6-0.82% (the guarantee value is lower than 1% Wt, gypsum without free moisture is taken as a reference);
cl dissolved in gypsum-The content is 0.005-0.008% (the guarantee value is lower than 0.01% Wt, gypsum without free moisture is taken as a reference);
the content of F-dissolved in the gypsum is 0.003 to 0.007 percent (the guarantee value is lower than 0.01 percent Wt, the gypsum without free moisture is taken as the reference);
the content of MgO dissolved in the gypsum is 0.012 percent to 0.017 percent (the guarantee value is lower than 0.021 percent Wt, and the gypsum without free moisture is taken as the reference);
k dissolved in Gypsum2The O content is 0.02-0.056% (the guarantee value is lower than 0.07 Wt%, and gypsum without free moisture is taken as a reference);
na dissolved in gypsum2The content of O is 0.011 percent to 0.019 percent (the guarantee value is lower than 0.030 percent Wt, and gypsum without free moisture is taken as a reference).
In conclusion, the defoaming agent for urban reclaimed water as process water of a wet flue gas desulfurization system is a high-efficiency nontoxic environment-friendly defoaming agent, is suitable for defoaming and foam inhibition of aqueous solutions with complex substance components and high contents of heavy metal, COD, BOD, suspended matters and the like in water, is particularly suitable for defoaming in the field of reclaimed water use, and can be widely applied.

Claims (1)

1. The special defoaming agent for desulfurization, which takes water used in the wet flue gas desulfurization process as reclaimed water, is characterized in that,
the defoaming agent comprises the following components in percentage by mass: 40 to 60 percent of methyl pentanone, 10 to 30 percent of cyclohexanone, 10 to 20 percent of sodium dodecyl benzene sulfonate, 8 to 15 percent of sodium cocoyl glutamate, 1 to 5 percent of sodium hydroxyalkyl sulfonate, 0.1 to 0.5 percent of polyacrylate and 0.05 to 0.2 percent of sodium carboxymethyl cellulose, wherein the sum of the content percentages of the components is equal to 100 percent.
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