CN109588510A - Super long type swing type tea carding machine - Google Patents
Super long type swing type tea carding machine Download PDFInfo
- Publication number
- CN109588510A CN109588510A CN201910012290.4A CN201910012290A CN109588510A CN 109588510 A CN109588510 A CN 109588510A CN 201910012290 A CN201910012290 A CN 201910012290A CN 109588510 A CN109588510 A CN 109588510A
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- Prior art keywords
- slot pot
- slot
- pot
- rack
- carding machine
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23F—COFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
- A23F3/00—Tea; Tea substitutes; Preparations thereof
- A23F3/06—Treating tea before extraction; Preparations produced thereby
- A23F3/12—Rolling or shredding tea leaves
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Cookers (AREA)
Abstract
The invention discloses a kind of super long type swing type tea carding machines, slot pot and slot pot driving device including closed frame, in rack, slot pot swinging support structure includes two vertically arranged support columns, two support columns set up separately in the outside of rack, bottom surface is equipped with a positioning guide rail vertical with slot pot length direction in the middle part of slot pot, the bearing group of several bearings composition is symmetrically arranged in the rack of positioning guide rail two sides, the bearing is abutted with the side of positioning guide rail;Positioned at the support column of central rack, its two sides is bonded with the medial surface of upper hinged seat respectively, is deviateed and is equipped with gap between its two sides of the support column of central rack and the medial surface of upper hinged seat.Tea carding trough pot of the invention swings steady, and noise is small and is not affected by temperature and long service life, has very high practical value.
Description
Technical field
The present invention relates to machine for processing tea field, especially a kind of super long type swing type tea carding machine.
Background technique
The bar shaped tea (flat tea or Styliform tea) being especially in green tea in the frying process of tealeaves has to pass through and kills
The process of the multiple tracks such as blueness, manage bar, molding, drying key, in order to guarantee the strip feature of tealeaves, the processing of this kind of tealeaves is usual
It is unable to do without slot cooking-pot type manage bar equipment.The prior art mostly uses greatly slot cooking-pot type carding machine to carry out manage bar operation, slot cooking-pot type reason to tealeaves
Machine makes tealeaves become strip structure in manage bar operation by the way of the swing of slot pot transverse reciprocating.The carding machine of the prior art
The sliding structure for mostly using idler wheel to roll between its slot cooker racks and carding machine rack greatly, slot cooker racks swing back and forth on the rack
When, the idler wheel below slot cooker racks is set and is rolled around on the track of rack.This frame mode relies on slot pot and slot cooker racks
Own wt pressure on the rack, since the unbalanced abrasion of out-of-flatness or idler wheel by guide rail is influenced, slot cooker racks rack come
When backswing is moved, the phenomenon that slot cooker racks is easy to appear bounce, not only generates biggish make an uproar so that carding machine vibrates when running
Sound, and it is easy the abrasion of aggravation idler wheel or guide rail, influence the service life of equipment.Publication date is on June 5th, 2018, open
Number a kind of swing type tea carding machine is disclosed for the Chinese patent literature of CN108112716A, including rack, be set in rack
The slot pot being made of side by side a plurality of elongated slot and the heating device below the slot pot, rack below the slot pot up to
It is equipped with two groups of slot pot swinging support structures less, every group of slot pot swinging support structure includes two vertically arranged support columns, and two
Support column sets up the two sides of slot pot length direction on the rack separately, and the upper end of every support column is cut with scissors by the bottom surface of articulated shaft and slot pot
It connects, the lower end of every support column is hinged by articulated shaft and rack, and the articulated shaft is parallel with the length direction of slot pot, in rack
It is additionally provided with slot pot driving device.The carding machine uses swing mode, is easy to appear although solving manage bar trough pot when swinging
Vibration, noise is larger and is easy stuck problem, but this carding machine has the following problems, first is that support column is arranged the machine
Inside closed frame, so that the higher slot pot of the tight note temperature of the upper linkwork of upper end of support column and slot pot heating device, and
Hot environment is easily deformed linkwork, has seriously affected the normal swing of slot pot;Second is that the machine be only applicable to it is shorter
Tea carding machine, carding machine longer for length, due to slot pot it is heated after there is biggish elongation, cause slot pot to pass through
Upper linkwork squeezes support column and swing support column can not;In addition, carding machine is arranged in the slot pot driving device of the machine
Middle part can not make the smooth swing of slot pot using intermediate driving way when slot pot length is larger.
Summary of the invention
The purpose of the present invention is the manage bar trough cooker racks to solve the prior art to be easy to appear bounce when swinging, to manage
It it is easy to appear vibration when the operation of machine, not only generates biggish noise, and the problem of influence service life and the prior art
Swing type carding machine causes to swing unsmooth and the problem of can not be suitable for super long type carding machine in the influence of easy groove pot high temperature, mentions
For a kind of super long type swing type tea carding machine, can effectively solve the above problems.
The present invention is used by reaching above-mentioned technical purpose the specific technical proposal is: a kind of super long type swing type tealeaves reason
Machine, the slot pot being made of side by side a plurality of elongated slot including a closed frame, in rack and is arranged in below slot pot
Heating device and slot pot driving device, the rack two sides are at least provided with three groups of slot pot swinging support structures, every group of slot pot pendulum
Dynamic support construction includes two vertically arranged support columns, and two support columns set up separately in the outside of rack, every support column it is upper
End is hinged by upper articulated shaft and the upper hinged seat of slot pot side, and the lower end of every support column by lower articulated shaft and is suspended at machine
The lower hinged seat of frame lower outside is hinged, and the articulated shaft is parallel with the length direction of slot pot, every group of slot pot swinging support structure
On four articulated shafts constitute parallelogram, bottom surface is equipped with a positioning vertical with slot pot length direction and leads in the middle part of slot pot
Rail, be symmetrically arranged in the rack of positioning guide rail two sides several bearings composition bearing group, the bearing with positioning
The side of guide rail abuts;Positioned at the support column of central rack, its two sides is bonded with the medial surface of upper hinged seat respectively, deviates machine
Its two sides of support column in the middle part of frame and between the medial surface of upper hinged seat be equipped with gap.The present invention is by traditional tea carding machine
Slot pot be placed on three groups (six roots of sensation) or more, the vertically arranged support columns, support column of the invention is arranged in enclosed machine
Outside frame (casing), the higher temperature of machine frame inside can be avoided to swing the influence to linkwork to greatest extent, support column
Upper end and the side of slot pot are hinged, and the lower end of support column and the lower hinged seat for being suspended at shell outside are hinged, such support column
Upper end is swung using the transverse reciprocating that the articulated shaft of support column lower end can do arc track as the center of circle, so that slot pot be driven laterally to come
Backswing is dynamic;This swing form is totally different from the swing of the transverse reciprocating sliding of traditional tea carding machine use (in plane
Return is dynamic) form, resistance very little when swing, although slot pot will appear the swing mode of this arc track during the swing
Height changes, but since the amplitude of fluctuation of manage bar trough pot is little, and slot pot is located at support column when swinging midpoint and is in vertical configuration
State, therefore the height variation of slot pot during the swing is comparatively small, will not generate substantive influence to the work of slot pot.By
It is in " suspension " state relative to rack in slot pot, the supporting point of slot pot on the rack is in the lower end of support column, the i.e. support
Point is close to the bottom of rack, therefore slot pot swings caused frame vibration very little, and noise is very low.In addition, the present invention is by support column
It moves on the outside of enclosed rack (casing), two linkworks up and down of support column are all located on the outside of rack (casing), are in
Ambient temperature position, therefore avoid the prior art and support column is arranged inside closed frame, so that upper end of support column is upper
The higher slot pot of the tight note temperature of linkwork and slot pot heating device, and hot environment is easily deformed linkwork, sternly
Ghost image rings the problem of slot pot is normally swung;Furthermore positioning guide rail is arranged at the middle part of slot pot length direction in the present invention, and it is fixed to correspond to
Be symmetrically arranged with the bearing group of several bearings composition in the rack of position guide rail two sides, the bearing with the side of positioning guide rail
It abuts, (length direction is fixed, laterally slidably) is fixed with rack to keep the middle part of slot pot opposite, in this way for slot pot length
Longer carding machine, when slot pot is by thermal stretching, relatively fixed among slot pot, the biggish position of elongation is located at slot pot length
The rear and front end in direction, between the present invention is equipped between the medial surface of the support column two sides and upper hinged seat of deviateing central rack
Gap, therefore support column can be squeezed on the length direction of slot pot by upper linkwork to avoid slot pot in the prior art and make to prop up
The problem of dagger can not be swung.In this way, the manage bar trough cooker racks that the present invention solves the prior art is easy to appear jump when swinging
Dynamic, carding machine is easy to appear vibration and leads to the problem of biggish noise and influence service life when running, also solve existing
The swing type carding machine of technology influences to cause to swing unsmooth and can not be suitable for super long type carding machine in easy groove pot high temperature
Problem.
Preferably, the upper hinged seat of slot pot side is in U-shape, the articulated shaft of upper end of support column is threaded through the U of hinged seat
Shape opening, the lower hinged seat are U-shaped groove structure, and the articulated shaft of support column lower end is threaded through the opening of U-lag, are owned
Support column is equal in length, and the gap overall width is 6-9 millimeters.The upper hinged seat of U-shaped and U-shaped groove structure it is lower hinged
Seat can be convenient the swing of support column, and gap overall width here refers to two medial surfaces and support column two of single upper hinged seat
The sum of gap between face, meanwhile, when the support column of use is more, the gap in the middle part of slot pot can use lesser number
Value, the gap close to slot pot both ends use biggish numerical value.
Preferably, slot pot driving device includes motor and two eccentric wheels connecting with motor drive, eccentric wheel passes through
The connecting rod and slot pot being laterally arranged below slot pot are hinged, and the connecting rod is two, are symmetricly set on the slot of positioning guide rail two sides
Below pot crosspiece, the hinged place of connecting rod and slot pot crosspiece is equipped with axial telescopic gap, and when motor rotates, two eccentric wheels are synchronous to be turned
It is dynamic to drive the horizontal swing of slot pot by two connecting rods;Eccentric wheel includes the clump weight of wheel body and eccentric setting, the clump weight
For semicircle, string eccentric wheel diametrically, clump weight and wheel body are homogeneity integral structure, and eccentric wheel is far from clump weight one
Side center is equipped with spoke, and spoke is equipped with hinge hole, and the connecting rod is hinged on spoke, the hinge of connecting rod and eccentric wheel and slot pot
Spindle is parallel with the length direction of slot pot.Unidirectional force when eccentric wheel is used to balance or offset slot pot is swung, it is ensured that slot pot pendulum
The stress balance of system when dynamic, reduces vibration and noise.The present invention is directed to the longer super long type carding machine of slot pot, using in slot pot
The connecting rod of two sets of synchronous workings, eccentric wheel mechanism is arranged in both ends, it is ensured that slot pot stable oscillation, the slot pot for solving the prior art use
Intermediate driving way be easy to cause slot pot discontinuity equalization and cause slot pot can not smooth swing the problem of.
Preferably, heating device is the electric hot plate of piecemeal setting, the positioning that the electric hot plate is arranged in below slot pot is led
Between rail and slot pot crosspiece and between adjacent slot pot crosspiece and it is close to the setting of slot pot.The heating device of partitioned organization is for avoiding
Positioning guide rail and slot pot crosspiece avoid heating device from influencing the swing of slot pot.
Preferably, slot pot length is 6 to 9 meters, on slot pot and a plurality of elongated slot is shown;Slot pot swinging support structure is 3-6
Group is symmetrical arranged on the length direction of slot pot, and the middle part of slot pot is arranged in the motor.Structure of the invention is suitable for slot pot
The longer carding machine of length.
Preferably, the upper and lower articulated shaft of support column upper and lower ends is equipped with oil duct, shoe cream room, institute are equipped in articulated shaft
The outer peripheral surface for stating articulated shaft is equipped with oil outlet.Since primary friction point of the invention concentrates on articulated shaft, to hinged
Axis, which carries out effectively lubricating, may insure the smooth sliding of slot pot, while reduce noise to greatest extent, prolong the service life.
Preferably, the horizontal swing amplitude of slot pot is 70-100 millimeters, the clearance distance between support column and rack is
50 to 70 millimeters.
The beneficial effects of the present invention are: the manage bar trough cooker racks that it efficiently solves the prior art is easy when swinging
It is easy to appear vibration when now bounce, carding machine operation and leads to the problem of biggish noise and influence service life, also solve
The swing type carding machine of the prior art causes to swing unsmooth and can not be suitable for super long type manage bar in the influence of easy groove pot high temperature
The problem of machine;Super long type swing type tea carding trough pot of the invention is swung steadily, and noise is small and is not affected by temperature and makes
It is long with the service life, there is very high practical value.
Detailed description of the invention
A specific embodiment of the invention is further described with reference to the accompanying drawing.
Fig. 1 is a kind of outline structural diagram of the invention;
Fig. 2 is a kind of side structure schematic view of the invention;
Fig. 3 is a kind of structure sectional view of articulated shaft of the present invention;
Fig. 4 is the matching relationship schematic diagram of slot pot of the present invention and bearing group and heating device;
Fig. 5 is a kind of drive mechanism schematic diagram of the invention.
In figure: 1. racks, 2. slot pots, 3. heating devices, 4. driving wheels, 5. support columns, articulated shaft on 6. are hinged on 7.
Seat, 8. lower articulated shafts, 9. lower hinged seats, 10. positioning guide rails, 11. bearings, 12. gaps, 13. motors, 14. eccentric wheels, 15. connect
Bar, 16. slot pot crosspieces, 17. clump weights, 18. spokes, 19. oil ducts, 20. shoe cream rooms, 21. oil outlets.
Specific embodiment
Embodiment 1
In such as Fig. 1 embodiment 1 shown in Fig. 2, a kind of super long type swing type tea carding machine, including a closed frame 1, set
In the slot pot 2 being made of side by side 7 elongated slots and the heating device 3 being arranged in below slot pot and slot pot driving device in rack,
Slot pot length be 6 to 9 meters (the present embodiment is 7.5 meters), the rack two sides are equipped with three groups of slot pot swinging support structures, every group
Slot pot swinging support structure includes two vertically arranged support columns 5, and two support columns set up separately in the outside of rack, in slot pot
It is symmetrical arranged on length direction, the upper end of every support column is hinged by upper articulated shaft 6 and the upper hinged seat 7 of slot pot side, often
The lower end of root support column is hinged by lower articulated shaft 8 and the lower hinged seat 9 being suspended on the outside of frame lower, the articulated shaft and slot
The length direction of pot is parallel, and four articulated shafts in every group of slot pot swinging support structure constitute parallelogram, bottom in the middle part of slot pot
Face is equipped with a positioning guide rail 10(vertical with slot pot length direction and sees Fig. 4), it is symmetrical in the rack of positioning guide rail two sides
4 bearing groups equipped with 3 bearings 11 composition, the bearing group are arranged close to the two sides of rack, and bearing is led with positioning
The side of rail abuts;Positioned at the support column of central rack, its two sides is bonded with the medial surface of upper hinged seat respectively, deviates rack
It is equipped with gap 12(between its two sides of the support column at middle part and the medial surface of upper hinged seat and sees Fig. 3).The other end and slot of connecting rod
On pot
The upper hinged seat of slot pot side is in U-shape, and the articulated shaft of upper end of support column is threaded through at the U-shaped opening of hinged seat, described
Lower hinged seat be U-shaped groove structure, the articulated shaft of support column lower end is threaded through the opening of U-lag, the length of all support columns
It is equal, the gap overall width is 6-9 millimeters (the present embodiment is 6 millimeters).
Slot pot driving device includes electricity, and 13 and two eccentric wheel 14(connect with motor drive are shown in Fig. 5), motor and weighting
Driving wheel 4 is equipped between wheel, eccentric wheel is hinged by the connecting rod 15 and slot pot being laterally arranged below slot pot, and the connecting rod is two
Root is symmetricly set on 16 lower section of slot pot crosspiece of positioning guide rail two sides, and the hinged place of connecting rod and slot pot crosspiece is equipped with axial stretching
Gap, when motor rotates, two eccentric wheels, which are rotated synchronously, drives the horizontal swing of slot pot by two connecting rods.Eccentric wheel includes wheel body
And the clump weight 17 of eccentric setting, the clump weight be semicircle, string eccentric wheel diametrically, clump weight and wheel body
For homogeneity integral structure, eccentric wheel is equipped with spoke 18 far from clump weight side center, and spoke is equipped with hinge hole, the connecting rod
It is hinged on spoke, connecting rod is parallel with the length direction of slot pot with the articulated shaft of eccentric wheel and slot pot.
Heating device is the electric hot plate of piecemeal setting, and positioning guide rail and slot pot cross below slot pot is arranged in the electric hot plate
Between shelves and between adjacent slot pot crosspiece and it is close to the setting of slot pot.The upper and lower articulated shaft of support column upper and lower ends is equipped with oil
Road 19, articulated shaft is interior to be equipped with shoe cream room 20, and the outer peripheral surface of the articulated shaft is equipped with oil outlet 21.The lateral pendulum of slot pot of the present invention
Dynamic amplitude is 85 millimeters, and the clearance distance between support column and rack is 60 millimeters.
In addition to the implementation, within the scope of the claims of the present invention and the specification, skill of the invention
Art feature or technical data can be reselected and be combined, to constitute new embodiment, these are all art technologies
Personnel are without carrying out what creative work can be realized, therefore the embodiment that these present invention are not described in also should be regarded as this
The specific embodiment of invention and within protection scope of the present invention.
Claims (9)
1. a kind of super long type swing type tea carding machine, including a closed frame (1), in rack by a plurality of elongated slot simultaneously
The slot pot (2) constituted and the heating device (3) being arranged in below slot pot and slot pot driving device are arranged, it is characterized in that: the machine
At least provided with three groups of slot pot swinging support structures, every group of slot pot swinging support structure includes two vertically arranged supports for frame two sides
Column (5), two support columns set up separately in the outside of rack, and the upper end of every support column passes through upper articulated shaft (6) and slot pot side
Hingedly, the lower end of every support column passes through lower articulated shaft (8) and the lower hinged seat being suspended on the outside of frame lower to upper hinged seat (7)
(9) hingedly, the articulated shaft is parallel with the length direction of slot pot, and four articulated shafts in every group of slot pot swinging support structure are constituted
Parallelogram, slot pot middle part bottom surface are equipped with a positioning guide rail (10) vertical with slot pot length direction, are located at positioning guide rail
The bearing group of several bearings (11) composition is symmetrically arranged in the rack of two sides, the bearing is supported with the side of positioning guide rail
It connects;Positioned at the support column of central rack, its two sides is bonded with the medial surface of upper hinged seat respectively, deviates the support of central rack
Gap (12) are equipped between its two sides of column and the medial surface of upper hinged seat.
2. super long type swing type tea carding machine according to claim 1, it is characterised in that the upper hinged seat of slot pot side
It being in U-shape, the articulated shaft of upper end of support column is threaded through at the U-shaped opening of hinged seat, and the lower hinged seat is U-shaped groove structure,
The articulated shaft of support column lower end is threaded through the opening of U-lag, and all support columns are equal in length, the gap overall width
It is 6-9 millimeters.
3. super long type swing type tea carding machine according to claim 1, it is characterised in that the slot pot driving device packet
Two eccentric wheels (14) for including motor (13) and being connect with motor drive, the connecting rod that eccentric wheel is laterally arranged by slot pot lower section
(15) hinged with slot pot, the connecting rod is two, is symmetricly set below the slot pot crosspiece (16) of positioning guide rail two sides, connecting rod
It is equipped with axial telescopic gap with the hinged place of slot pot crosspiece, when motor rotates, two eccentric wheels, which rotate synchronously, passes through two connecting rods
Drive the horizontal swing of slot pot.
4. super long type swing type tea carding machine according to claim 3, it is characterised in that the eccentric wheel includes wheel body
And the clump weight (17) of eccentric setting, the clump weight be semicircle, string eccentric wheel diametrically, clump weight and wheel
Body is homogeneity integral structure, and eccentric wheel is equipped with spoke (18) far from clump weight side center, and spoke is equipped with hinge hole, described
Connecting rod is hinged on spoke, and connecting rod is parallel with the length direction of slot pot with the articulated shaft of eccentric wheel and slot pot.
5. super long type swing type tea carding machine according to claim 3, it is characterised in that the heating device is point
The electric hot plate of block setting, the electric hot plate is arranged between the positioning guide rail below slot pot and slot pot crosspiece and adjacent slot pot is horizontal
Between shelves and it is close to the setting of slot pot.
6. super long type swing type tea carding machine according to claim 1, it is characterised in that the slot pot length be 6 to
9 meters, on slot pot and show a plurality of elongated slot.
7. super long type swing type tea carding machine according to claim 1, it is characterised in that the slot pot swinging support
Structure is 3-6 group, is symmetrical arranged on the length direction of slot pot, the middle part of slot pot is arranged in the motor.
8. super long type swing type tea carding machine according to claim 1, it is characterised in that the support column upper and lower ends
Upper and lower articulated shaft be equipped with oil duct (19), be equipped with shoe cream room (20) in articulated shaft, the outer peripheral surface of the articulated shaft is equipped with
Oilhole (21).
9. super long type swing type tea carding machine according to claim 1-8, it is characterised in that the transverse direction of slot pot
Amplitude of fluctuation is 70-100 millimeters, and the clearance distance between support column and rack is 50 to 70 millimeters.
Priority Applications (1)
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CN201910012290.4A CN109588510A (en) | 2019-01-07 | 2019-01-07 | Super long type swing type tea carding machine |
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CN201910012290.4A CN109588510A (en) | 2019-01-07 | 2019-01-07 | Super long type swing type tea carding machine |
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ID=65964934
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2305861Y (en) * | 1997-10-06 | 1999-02-03 | 夏广宇 | Automatic running water type tea manufacturing machine |
CN2416746Y (en) * | 2000-03-17 | 2001-01-31 | 石小才 | Bearing sliding channel type machine for stringing and shape-forming of well-known tea |
CN201341391Y (en) * | 2008-12-31 | 2009-11-11 | 龚琦 | Sedan chair type tea processing machine |
CN204540608U (en) * | 2014-12-29 | 2015-08-12 | 杭州千岛湖丰凯实业有限公司 | The slide bar type swing mechanism of carding machine groove pot |
CN205567673U (en) * | 2016-04-05 | 2016-09-14 | 江西香檀山茶业有限公司 | Energy -saving tea wrap reason strip device |
CN107518108A (en) * | 2017-10-23 | 2017-12-29 | 江西香檀山茶业有限公司 | A kind of automatic enzyme deactivating and strip sorting method of tealeaves |
CN108112716A (en) * | 2017-11-15 | 2018-06-05 | 杭州千岛湖丰凯实业有限公司 | Swing type tea carding machine |
-
2019
- 2019-01-07 CN CN201910012290.4A patent/CN109588510A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2305861Y (en) * | 1997-10-06 | 1999-02-03 | 夏广宇 | Automatic running water type tea manufacturing machine |
CN2416746Y (en) * | 2000-03-17 | 2001-01-31 | 石小才 | Bearing sliding channel type machine for stringing and shape-forming of well-known tea |
CN201341391Y (en) * | 2008-12-31 | 2009-11-11 | 龚琦 | Sedan chair type tea processing machine |
CN204540608U (en) * | 2014-12-29 | 2015-08-12 | 杭州千岛湖丰凯实业有限公司 | The slide bar type swing mechanism of carding machine groove pot |
CN205567673U (en) * | 2016-04-05 | 2016-09-14 | 江西香檀山茶业有限公司 | Energy -saving tea wrap reason strip device |
CN107518108A (en) * | 2017-10-23 | 2017-12-29 | 江西香檀山茶业有限公司 | A kind of automatic enzyme deactivating and strip sorting method of tealeaves |
CN108112716A (en) * | 2017-11-15 | 2018-06-05 | 杭州千岛湖丰凯实业有限公司 | Swing type tea carding machine |
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Application publication date: 20190409 |
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