CN109586468B - Stator for rotating electric machine and method for manufacturing same - Google Patents

Stator for rotating electric machine and method for manufacturing same Download PDF

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Publication number
CN109586468B
CN109586468B CN201811099436.5A CN201811099436A CN109586468B CN 109586468 B CN109586468 B CN 109586468B CN 201811099436 A CN201811099436 A CN 201811099436A CN 109586468 B CN109586468 B CN 109586468B
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China
Prior art keywords
coil
joint
stator core
stator
electric machine
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CN201811099436.5A
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CN109586468A (en
Inventor
金重庆一
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Toyota Motor Corp
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Toyota Motor Corp
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/48Fastening of windings on the stator or rotor structure in slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/0056Manufacturing winding connections
    • H02K15/0068Connecting winding sections; Forming leads; Connecting leads to terminals
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • H02K15/024Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies with slots
    • H02K15/026Wound cores
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Insulation, Fastening Of Motor, Generator Windings (AREA)
  • Manufacture Of Motors, Generators (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

Provided is a rotating electric machine stator which can stably fix a power line connected with a coil without an additional component. The rotating electric machine stator is provided with: a stator core having a plurality of teeth spaced apart in a circumferential direction and protruding in a radial direction; a three-phase coil wound around the teeth and having a coil end portion protruding from an axial end surface of the stator core; power lines connected to the three input-side ends of the three-phase coils via joints, respectively; and a resin molding that integrally fixes the coil end portion and the joint portion.

Description

Stator for rotating electric machine and method for manufacturing same
CROSS-REFERENCE TO RELATED APPLICATIONS
The present application incorporates by reference the entire contents of japanese patent application No.2017-188394, including the specification, claims, drawings and abstract of the specification, filed on 28.9.2017.
Technical Field
The present disclosure relates to a rotating electric machine stator and a manufacturing method thereof.
Background
In a conventional structure described in japanese patent application laid-open No. 2016-36203, three power wires respectively joined to input-side ends of three-phase coils are inserted into a power wire fastening member in a stator of a rotating electrical machine, and the power wire fastening member is fixed to a stator core by two support brackets.
Disclosure of Invention
Problems to be solved by the invention
In the stator of the rotating electric machine described in japanese patent application laid-open No. 2016-.
An object of the present disclosure is to provide a rotating electric machine stator capable of stably fixing a power line connected to a coil without requiring an additional component.
Means for solving the problems
A rotating electric machine stator according to an aspect of the present disclosure includes: a stator core having a plurality of teeth spaced apart in a circumferential direction and protruding in a radial direction; a three-phase coil wound around the teeth and having a coil end portion protruding from an axial end surface of the stator core; power lines connected to the three input-side ends of the three-phase coil via respective joints; and a resin molding that integrally fixes the coil end portion and the joint portion.
According to this configuration, by providing the resin mold that integrally fixes the coil end portion and the joint portion, the power wire can be stably fixed via the joint portion with a simple structure without requiring additional components such as a power wire fastening member and a support bracket.
In the stator for a rotating electric machine according to the present disclosure, the joint portion of the coils of each phase may be located at a position away from the coil end portion to the radially outer side, the resin mold may include a coil end portion fixing portion provided to cover the coil end portion and a joint portion fixing portion provided to cover the joint portion, and the joint portion fixing portion may be integrally formed to protrude radially outward from the coil end portion fixing portion.
According to this configuration, the joint portion located at a position spaced radially outward from the coil end is stably fixed by the joint portion fixing portion integrally formed with the coil end fixing portion provided so as to cover the coil end.
In this case, the joint fixing portion of the resin mold may protrude separately for each joint of the coils of each phase. According to this configuration, the amount of resin material used for forming the resin mold can be effectively suppressed.
The joint fixing portions of the resin mold may be formed so as to be connected in the circumferential direction so as to fix the joint portions of the coils of the respective phases together. According to this configuration, the joint fixing portions that fix the joint portions of the coils of the respective phases together are formed so as to be connected in the circumferential direction, so that the strength of the joint fixing portions is increased, and the power wire can be fixed more stably.
A method for manufacturing a stator for a rotating electric machine according to another aspect of the present disclosure includes: a preparation step of preparing a stator core having a plurality of teeth; a winding and mounting step of winding and mounting a coil on the stator core; a joining step of joining a power wire to an input-side end portion of the coil; and a molding step of molding a resin molding that integrally fixes a coil end portion protruding from an axial end face of the stator core in the coil and a joint portion between an input-side end portion of the coil and the power wire, wherein the molding step is performed by immersing the coil end portion and the joint portion from above in a resin material stored in a mold tank.
According to this manufacturing method, by molding a resin mold that integrally fixes the coil end portion and the joint portion, it is possible to manufacture a rotating electric machine stator that stably fixes the power wire via the joint portion with a simple structure without requiring additional components such as a power wire fastening member and a support bracket. Further, since the molding step of the resin mold is performed by immersing the coil end portion and the joint portion from above into the resin material stored in the mold groove, a complicated mold structure is not required in which the resin material does not leak from between the coil lead and the mold, and the mold cost can be suppressed.
ADVANTAGEOUS EFFECTS OF INVENTION
According to the present disclosure, it is possible to provide a rotating electric machine stator capable of stably fixing a power line connected to a coil without requiring an additional component.
Drawings
Fig. 1 is a perspective view of a rotating electric machine stator according to an embodiment of the present disclosure.
Fig. 2 is a view partially showing a section taken along line a-a in fig. 1.
Fig. 3 is a flowchart illustrating a method of manufacturing a stator of a rotating electric machine.
Fig. 4A is a view showing a case where a resin molding is molded.
Fig. 4B is a view showing a case where the resin molding is molded following fig. 4A.
Fig. 5 is a perspective view showing a rotary electric machine stator according to a modification.
Description of the reference numerals
The stator comprises a 10-phase rotating electric machine stator, a 12-phase stator core, a 14-phase yoke, 16 teeth, 18 slots, 20 mounting portions, 22 through holes, 30 coils (three-phase coils), 31a and 31b coil ends, 32U U-phase coils, 32V V-phase coils, 32W W-phase coils, 34 lead wire sections, 36 lead wires (input side ends), 38a radial portions, 38b axial portions, 40 joint portions, 50 power wires, 50U U-phase power wires, 50V V-phase power wires, 50W W-phase power wires, 52U, 52V, 52W terminals, 60 resin moldings, 62 coil end fixing portions, 64 joint portion fixing portions, 66 surfaces, 70 molds, 72 mold slots and R resin materials.
Detailed Description
Hereinafter, embodiments of the present disclosure will be described in detail with reference to the drawings. In this description, specific shapes, materials, numerical values, directions, and the like are examples for facilitating understanding of the present disclosure, and may be appropriately changed in accordance with the application, purpose, specification, and the like. In addition, it is assumed that the following is appropriate to combine the features of a plurality of embodiments and/or modifications, and the like, and use them.
Fig. 1 is a perspective view of a rotary electric machine stator 10 according to an embodiment of the present disclosure, and fig. 2 is a view partially showing a cross section taken along line a-a in fig. 1. The rotating electric machine stator 10 is simply referred to as "stator 10" hereinafter.
As shown in fig. 1, the stator 10 includes: a stator core 12; a coil 30 wound around the stator core 12; a power wire 50 connected to the coil 30; and a resin mold 60 provided to cover the coil end of the coil 30. A cylindrical space is formed inside the stator 10, and a rotor, not shown, is rotatably provided in the space, thereby constituting a rotating electric machine.
The stator core 12 is a substantially cylindrical magnetic member. The stator core 12 is formed by laminating magnetic thin plates such as electromagnetic steel plates in the axial direction and integrally connecting the laminated magnetic thin plates. The stator core 12 includes an annular yoke 14 extending in the circumferential direction and a plurality of teeth 16 protruding radially inward from the inner circumferential surface of the yoke 14. The plurality of teeth 16 are arranged at intervals (equal intervals) in the circumferential direction. A groove 18 is formed between two circumferentially adjacent teeth 16. The groove 18 is formed in a groove shape that opens radially inward and opens on both axial sides.
Further, a mounting portion 20 is formed on the outer peripheral surface of the stator core 12. The mounting portion 20 is formed to extend in the axial direction of the stator 10 and project outward in the radial direction. In the present embodiment, three mounting portions 20 are arranged at equal intervals in the circumferential direction (only two are shown in fig. 1). The mounting portion 20 is formed with a through hole 22 extending in the axial direction. The stator 10 is fixed to a housing (not shown) by bolts (not shown) inserted through the through holes 22.
The coil 30 is wound around the teeth 16 mounted to the stator core 12. The coil 30 has coil ends 31a, 31b protruding from the axial end faces of the stator core 12. In the present embodiment, the coil 30 is formed of a coil segment wound around the stator core 12 in a distributed winding manner. The coil may be wound around the teeth of the stator core in a concentrated winding manner.
The coil segment is formed using a plurality of wire segments 34 formed of flat wires in a substantially U shape. The wire segments 34 are covered with an insulating film except for the head ends of the two straight line portions. The coil segment is configured as follows, for example. The two straight portions of the wire segment 34 are inserted from the axial side into the two slots 18 circumferentially separated by the predetermined number of slots 18. Then, the head end portion of the straight line portion protruding from the slot 18 on the other axial side is bent to approach the other wire segment. Then, the tip end portions of the straight line portions of the other wire segments adjacent to each other in the radial direction are joined by welding or the like. Thus, a coil segment wound over a plurality of teeth 16 separated by a predetermined number of slots 18 is formed.
Coils 30 include three-phase coils, i.e., U-phase coil 32U, V-phase coil 32V and W-phase coil 32W. The U-phase coil 32U is configured by connecting a plurality of coil segments in series by a crossover (or a bus bar) or the like. Similarly, the V-phase coil 32V and the W-phase coil 32W are each configured by connecting a plurality of coil segments in series by a crossover wire (or a bus bar).
One end portions of the coils 32U, 32V, and 32W of the respective phases are electrically connected to each other at a neutral point not shown. On the other hand, the other end portions (input-side end portions) of the coils 32U, 32V, and 32W of the respective phases are drawn radially outward and connected to one end portions of the power lines 50U, 50V, and 50W of the respective phases.
The other ends of the power lines 50U, 50V, 50W of the respective phases are connected to terminals 52U, 52V, 52W. These terminals 52U, 52V, and 52W are connected to an external circuit such as an inverter, not shown. Thereby, a three-phase ac voltage is applied from an external circuit to the coil 30.
As shown in fig. 2, the lead wire 36U, which is the input-side end portion of the U-phase coil 32U, has a radial portion 38a extending radially outward from the inner peripheral side of the stator core 12 and an axial portion 38b bent in the axial direction. The tip end of the axial portion 38b of the lead wire 36U is connected to one end of the U-phase power line 50U via the joint 40. The joint 40 is formed by welding or the like, for example. The U-phase power wire 50U extends from the joint portion 40 along the axial portion 38b of the lead wire 36U, and extends to the other end portion to which the terminal 52U is connected, bent by about 90 ° as shown in fig. 1.
The lead wires of the V-phase coil 32V and the W-phase coil 32W are connected to the respective one ends of the V-phase power line 50V and the W-phase power line 50W via the joint 40, as in the case of the U-phase coil 32U described above. As shown in fig. 1 and 2, the lead wires 36 of the coils 32U, 32V, and 32W of each phase and the joint portions 40 of the power lines 50U, 50V, and 50W of each phase are located at positions separated radially outward from the coil end 31b and are arranged at intervals in the circumferential direction. The joint portion 40 is located radially outward of the outer peripheral surface of the stator core 12.
The stator 10 of the present embodiment includes a resin mold 60. The resin mold 60 integrally fixes the coil end 31b of the coil 30 and the joint 40 between the coils 32U, 32V, and 32W of the respective phases and the power wire 50. The resin mold 60 is suitably made of an insulating resin such as varnish. However, the resin mold 60 is not limited thereto, and may be made of a thermosetting resin such as an epoxy resin.
The resin mold 60 has a coil end fixing portion 62 that is annular and covers the coil end 31b, and a joint portion fixing portion 64 that is integrally formed to protrude radially outward from the coil end fixing portion 62 and covers the joint portion 40. The coil end fixing portion 62 has a function of improving electrical insulation between the coils 32U, 32V, and 32W of the respective phases by covering the welded portions of the head ends of the lead segments 34 constituting the coil 30 with an insulating resin. In the present embodiment, the three joint fixing portions 64 are separated from the joints 40 of the power wire 50 by the coils 32U, 32V, and 32W of each phase, and protrude in a substantially U shape in an axial view. By integrally fixing the coil end 31b and the coils 32U, 32V, and 32W of each phase to the joint 40 of the power wire 50 by the resin mold 60 in this manner, the power wire 50 can be stably fixed via the joint 40 with a simple structure without requiring additional components such as a power wire fastening member and a support bracket. As a result, when the rotating electric machine including the stator 10 is mounted on a vehicle or the like and operated, the breakage of the joint portion 40 due to the resonance of the power line 50 can be effectively suppressed. The three joint fixing portions 64 are formed to protrude so as to be separated from the joints 40 of the power wire 50 for the coils 32U, 32V, and 32W of the respective phases, and thus the amount of resin material used for the resin mold 60 can be effectively reduced.
In the resin mold 60, a surface 66 opposed to the stator core 12 is formed as a flat surface. This is because, when the resin mold 60 is molded as described later, the surface 66 is defined and formed by the liquid level of the liquid resin material stored in the mold groove.
Next, a method of manufacturing the stator 10 will be described with reference to fig. 3 and 4. Fig. 3 is a flowchart illustrating a method of manufacturing the stator 10, and fig. 4 is a diagram illustrating a state in which the resin mold 60 is molded.
As shown in fig. 3, first, the stator core 12 is prepared (step S10). Next, the coil 30 is wound around the stator core 12 (step S12). Next, the power wires 50U, 50V, and 50W are welded to the input-side ends of the coils 32U, 32V, and 32W of the respective phases of the coil 30, respectively (step S14). Then, the other axial side coil end portion 31b and the joint portion 40 are integrally covered, and the resin mold 60 is molded (step S16).
As shown in fig. 4A, in the mold 70, the liquid resin material R is stored in a mold groove 72 formed in an annular shape. In this state, the coil end 31B of the stator core 12 around which the coil 30 is wound and the joint 40 are directed downward, and as shown in fig. 4B, the coil end 31B and the joint 40 are immersed (immersed) in the resin material in the mold groove 72 from above. Then, the mold 70 is removed after the resin material R is cured.
The resin mold 60 is molded by immersing the coil end 31b and the joint 40 in the resin material R in this manner. Therefore, a complicated mold structure is not required, in which the resin material R does not leak out between the lead segments 34 constituting the coil 30 and the mold 70, and the mold cost can be suppressed.
The rotating electric machine stator of the present disclosure is not limited to the above-described embodiment and the modifications thereof, and various changes and improvements can be made.
In the above, the example in which the joint fixing portion 64 of the resin mold 60 is projected so as to be separated for each joint 40 of each phase coil 32U, 32V, 32W has been described, but the present invention is not limited thereto. For example, as shown in fig. 5, the joint fixing portions 64 of the resin mold 60 may be formed so as to be connected in the circumferential direction so as to fix the three joint portions 40 of the coils 32U, 32V, and 32W of each phase collectively. This increases the strength of the joint fixing portion 64, and the power wire 50 can be fixed more stably.

Claims (5)

1. A rotating electric machine stator is provided with:
a stator core having a plurality of teeth spaced apart in a circumferential direction and protruding in a radial direction;
a three-phase coil wound around the teeth and having a coil end portion protruding from an axial end surface of the stator core;
power lines connected to the three input-side ends of the three-phase coil via respective joints; and
a resin molding that integrally fixes the coil end portion and the joint portion,
the lead wire as the input-side end portion has a radial portion extending from an inner peripheral side of the stator core to a radially outer side and an axial portion bent in an axial direction, a tip end of the axial portion being connected to one end portion of the power wire via the joint portion, the radial portion being located on one side in the axial direction of the stator core with respect to the resin mold, the radial portion being separated from the resin mold.
2. The rotating electric machine stator according to claim 1,
the resin mold includes a coil end fixing portion provided to cover the coil end and a joint portion fixing portion provided to cover the joint portion, and the joint portion fixing portion is integrally formed to protrude radially outward from the coil end fixing portion.
3. The rotating electric machine stator according to claim 2,
the joint fixing portion of the resin mold projects separately for each joint of the coils of each phase.
4. The rotating electric machine stator according to claim 2,
the joint fixing portions of the resin mold are formed so as to be connected in the circumferential direction so as to fix the joint portions of the coils of the respective phases together.
5. A method of manufacturing a stator of a rotating electric machine, comprising:
a preparation step of preparing a stator core having a plurality of teeth;
a winding and mounting step of winding and mounting a coil on the stator core;
a joining step of joining a power wire to an input-side end portion of the coil; and
a molding step of molding a resin mold that integrally fixes a coil end portion of the coil protruding from an axial end face of the stator core and a joint portion of an input-side end portion of the coil and the power wire,
the molding step is performed by immersing the coil end portion and the joint portion from above into a resin material stored in a mold tank,
the lead wire as the input-side end portion has a radial portion extending from an inner peripheral side of the stator core to a radially outer side and an axial portion bent in an axial direction, a tip end of the axial portion being connected to one end portion of the power wire via the joint portion, the radial portion being located on one side in the axial direction of the stator core with respect to the resin mold, the radial portion being separated from the resin mold.
CN201811099436.5A 2017-09-28 2018-09-20 Stator for rotating electric machine and method for manufacturing same Active CN109586468B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2017188394A JP6848792B2 (en) 2017-09-28 2017-09-28 Rotating electric machine stator and its manufacturing method
JP2017-188394 2017-09-28

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CN109586468B true CN109586468B (en) 2021-10-26

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JP7338152B2 (en) * 2018-12-12 2023-09-05 株式会社デンソー Rotating electric machine
JP7052767B2 (en) * 2019-03-28 2022-04-12 株式会社デンソー Rotating machine and its stator
JP2020171133A (en) * 2019-04-03 2020-10-15 ファナック株式会社 Stator and method for manufacturing stator
JP7263982B2 (en) * 2019-08-29 2023-04-25 株式会社プロテリアル Wiring member for rotating electric machine, fixing structure for wiring member for rotating electric machine, and rotating electric machine
DE102019133674A1 (en) * 2019-12-10 2021-06-10 Audi Ag Electrical machine and method for making electrical contact with a winding of an electrical machine
JP6893274B1 (en) * 2020-07-03 2021-06-23 Dmg森精機株式会社 motor
DE102020123903A1 (en) * 2020-09-14 2022-03-17 Seg Automotive Germany Gmbh Stator for an electric machine
JP7461907B2 (en) 2021-03-24 2024-04-04 株式会社アイシン Stator

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CN109586468A (en) 2019-04-05
JP2019068494A (en) 2019-04-25
JP6848792B2 (en) 2021-03-24
US11056945B2 (en) 2021-07-06
US20190097484A1 (en) 2019-03-28

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