CN109586455A - Stator module and motor and vehicle with it - Google Patents

Stator module and motor and vehicle with it Download PDF

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Publication number
CN109586455A
CN109586455A CN201710910210.8A CN201710910210A CN109586455A CN 109586455 A CN109586455 A CN 109586455A CN 201710910210 A CN201710910210 A CN 201710910210A CN 109586455 A CN109586455 A CN 109586455A
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CN
China
Prior art keywords
stator
phase
out wire
neutral conductor
slot
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Granted
Application number
CN201710910210.8A
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Chinese (zh)
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CN109586455B (en
Inventor
陈晓平
陈园辉
游斌
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BYD Co Ltd
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BYD Co Ltd
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Priority to CN201710910210.8A priority Critical patent/CN109586455B/en
Priority to PCT/CN2018/108591 priority patent/WO2019062897A1/en
Publication of CN109586455A publication Critical patent/CN109586455A/en
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Publication of CN109586455B publication Critical patent/CN109586455B/en
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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/12Windings characterised by the conductor shape, form or construction, e.g. with bar conductors arranged in slots
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/04Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
    • H02K3/28Layout of windings or of connections between windings
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K3/00Details of windings
    • H02K3/46Fastening of windings on the stator or rotor structure
    • H02K3/50Fastening of winding heads, equalising connectors, or connections thereto
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K2203/00Specific aspects not provided for in the other groups of this subclass relating to the windings
    • H02K2203/06Machines characterised by the wiring leads, i.e. conducting wires for connecting the winding terminations

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Windings For Motors And Generators (AREA)

Abstract

The invention discloses a kind of stator module and with its motor and vehicle, the stator module includes: cylindrical stator iron core, has the spaced multiple stator slots of circumferencial direction along the stator core on the stator core;Stator winding, the stator winding includes multiple conductor segments, each conductor segment includes the slot inner part being arranged in stator slot, the first end and second end being arranged in outside the stator core, slot inner part connects between the first end and a second end, the second end of multiple conductor segments forms welding ends, and the asterism lead-out wire of each phase of stator winding is respectively positioned on the welding ends;The neutral conductor, the neutral conductor circumferentially surrounds the welding ends of the stator winding, and is connected directly with the asterism lead-out wire of each phase.Stator module according to the present invention can simplify the connection structure of asterism lead-out wire and the neutral conductor, reduce the axially and radially space of the stator module of its occupancy, compact-sized.

Description

Stator module and motor and vehicle with it
Technical field
The present invention relates to technical field of motors more particularly to a kind of stator module and with its motor and vehicle.
Background technique
In the related technology, the neutral conductor, which has, connects the neutral point interconnecting piece of the neutral point interconnecting piece of U phase winding and V phase winding The UV connecting line connect and the VW connecting line for connecting the neutral point interconnecting piece of V phase winding with the neutral point interconnecting piece of W phase winding.On Stating the neutral conductor in technology is that three connecting portions are connected two-by-two respectively by both threads U-shaped line, will lead to intermediate welding in this way Position is thicker, and occupied space is larger, and welding performance is difficult to ensure.
Summary of the invention
The present invention is directed at least solve one of the technical problems existing in the prior art.For this purpose, the present invention proposes that one kind is fixed The asterism lead-out wire of sub-component, the stator module is connect simply with the neutral conductor, and occupied space is few.
Second aspect of the present invention is to propose a kind of motor with said stator component.
Third aspect present invention is to propose a kind of vehicle with above-mentioned motor.
Stator module according to the present invention, comprising: columnar stator core has along described fixed on the stator core The spaced multiple stator slots of the circumferencial direction of sub- iron core;Stator winding, the stator winding include multiple conductor segments, each The conductor segment includes the slot inner part being arranged in stator slot, the first end and second being arranged in outside the stator core End, the slot inner part are connected between the first end and the second end, and the second end of multiple conductor segments forms weldering End is connect, the asterism lead-out wire of each phase of stator winding is respectively positioned on the welding ends;The neutral conductor, the neutral conductor circumferentially ring It is connected directly around the welding ends of the stator winding, and with the asterism lead-out wire of each phase.
Stator module according to the present invention, by the way that the neutral conductor is arranged, and directly and the neutral conductor by the asterism lead-out wire of each phase It is connected, as a result, compared with the relevant technologies, reduces welding position, keep the connection of the neutral conductor and asterism lead-out wire more stable, and And simplify asterism lead-out wire and the neutral conductor connection structure, reduce welding position, reduce its occupancy stator module axial direction and Radial space, it is compact-sized, the casing of motor and end cap the space occupied are minimized, the requirement of motor miniaturization is reached.
In some embodiments of the invention, the cross section of the conductor segment is rectangular shape.
In some embodiments of the invention, the conductor segment is U-shaped conductor segment, and the U-shaped conductor segment includes that setting exists The first slot inner part and the second slot inner part in stator slot, the first end are to connect the first slot inner part and the second slot The U-shaped bending part of inner part, the U-shaped bending part in multiple U-shaped conductor segments form hair fastener end and the institute of the stator winding The second end for stating the first slot inner part and the second slot inner part forms the welding ends of the stator winding.
In some embodiments of the invention, each phase asterism lead-out wire of the stator winding and the neutral conductor face contact And it is welded and fixed.
In some embodiments of the invention, the line end of each phase asterism lead-out wire of the stator winding is along stator core axial direction Extend outwardly and form axial projection, the neutral conductor is connect respectively with the axial projection.
Further, the axial projection is more than the end predetermined distance at the hair fastener end, and the preset distance is greater than Equal to size of the neutral conductor in stator core axial direction.
In some embodiments of the invention, the line end of each phase asterism lead-out wire of the stator winding is along stator core radial direction Extend outwardly and bending predetermined angle, formation radially protruding part, the neutral conductor are connect respectively with the radially protruding part.
Further, the radially protruding part is more than the winding outermost layer preset distance of the welding ends, the pre- spacing From the size in stator core radially for being more than or equal to the neutral conductor.
In some embodiments of the invention, the neutral conductor includes arc connector and multiple feelers, the multiple touching Angle is connected with each phase asterism lead-out wire of the stator winding respectively.
Further, the arc connector radially with radially have between layer winding on the welding ends between Gap.
Motor according to a second aspect of the present invention, including stator module according to a first aspect of the present invention.
Motor according to a second aspect of the present invention, by the way that stator module according to a first aspect of the present invention is arranged, to mention The high overall performance of motor.
Vehicle according to a third aspect of the present invention, including motor according to a second aspect of the present invention.
Vehicle according to a third aspect of the present invention, by the way that motor according to a second aspect of the present invention is arranged, to improve The overall performance of vehicle.
Additional aspect and advantage of the invention will be set forth in part in the description, and will partially become from the following description Obviously, or practice through the invention is recognized.
Detailed description of the invention
Above-mentioned and/or additional aspect of the invention and advantage will become from the description of the embodiment in conjunction with the following figures Obviously and it is readily appreciated that, in which:
Fig. 1 is the schematic diagram of stator module according to an embodiment of the present invention, and wherein the line end of asterism lead-out wire upwardly extends;
Fig. 2 is the schematic diagram of stator module according to an embodiment of the present invention, wherein the outside bending of the line end of asterism lead-out wire;
Fig. 3 is the schematic diagram that asterism lead-out wire shown in Fig. 2 is connect with the neutral conductor;
Fig. 4 is the schematic diagram of stator module according to an embodiment of the present invention, and wherein the neutral conductor has feeler;
Fig. 5 is the schematic diagram that the asterism lead-out wire of stator module according to an embodiment of the present invention is connect with the neutral conductor, wherein Motor is three-phase and every phase is all the way, and the neutral conductor is antenna type;
Fig. 6 is the schematic diagram of stator module according to an embodiment of the present invention, and wherein the feeler of the neutral conductor is linear;
Fig. 7 is the schematic diagram according to stator core in the stator module of the embodiment of the present invention;
Fig. 8 is the schematic diagram according to U-shaped conductor segment in the stator module of the embodiment of the present invention;
Fig. 9 a- Fig. 9 d is the first to fourth U-shaped conductor segment used when stator module coiling according to an embodiment of the present invention Schematic diagram;
Figure 10 is according to the schematic diagram of the stator module as initial setting up of the embodiment of the present invention, wherein with 8 pole, 48 slot 3 phases are to exemplify;
Figure 11 is the winding mode schematic diagram of the stator module in Figure 10, wherein being to exemplify with 1 tunnel of U phase;
Figure 12 is the final stator module that stator module forms the 2 tunnel modes of connection after processing in Figure 10;
Figure 13 is the final stator module that stator module forms the 1 tunnel mode of connection after processing in Figure 10.
Appended drawing reference:
Stator module 100,
Stator core 1,
Stator winding 2,
Conductor segment 21, U-shaped bending part 211, the first slot inner part 212, the second slot inner part 213,
Hair fastener end 22, welding ends 23,
Asterism lead-out wire 24, lead-out wire 25,
The neutral conductor 3, arc connector 31, feeler 32, the first linkage section 321, the second linkage section 322, bending section 323 are kept away Allow space 5.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached The embodiment of figure description is exemplary, and for explaining only the invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " center ", " length ", " width ", " thickness ", "upper", The orientation or position of the instructions such as "lower", "vertical", "horizontal", "top", "bottom" "inner", "outside", " axial direction ", " radial direction ", " circumferential direction " Relationship is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description of the present invention and simplification of the description, without referring to Show or imply that signified device or element must have a particular orientation, be constructed and operated in a specific orientation, therefore cannot manage Solution is limitation of the present invention.In addition, term " first ", " second " are used for description purposes only, and it should not be understood as instruction or dark Show relative importance or implicitly indicates the quantity of indicated technical characteristic.The feature of " first ", " second " is defined as a result, It can explicitly or implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, " more It is a " it is meant that two or more.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can To be mechanical connection, it is also possible to be electrically connected;It can be directly connected, can also can be indirectly connected through an intermediary Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition Concrete meaning in invention.
Stator module 100 according to an embodiment of the present invention is described below with reference to Fig. 1-Fig. 6.Wherein, the embodiment of the present invention Stator module 100 can be used in m phase motor, and m=1,2,3 ....That is, stator module 100 can be used for a phase Motor, two-phase induction motor, three-phase motor etc..It is only illustrated so that m phase motor is three-phase motor as an example below, certainly, this field skill Art personnel are clearly understood that m phase motor is the technical solution of other phase motors after having read following technical solution, therefore Here it no longer repeats one by one.
As shown in Figure 1, the stator module 100 of the embodiment of the present invention includes stator core 1, stator winding 2 and the neutral conductor 3.
Specifically, the stator core is cylindrical shape, has multiple stator slots on stator core 1;Stator slot is formed in fixed On the internal perisporium of sub- iron core 1, and run through stator core 1, and multiple stator slots along axial (such as up and down direction shown in Fig. 1) Along the circumferencial direction arranged for interval of stator core 1, the depth direction of the stator slot and the radial direction of stator core are consistent.
In one embodiment, the rotor of three-phase motor includes eight magnetic poles, correspondingly, stator is arranged on stator core The total number of slot is 48.
Stator winding, the stator winding 2 include multiple conductor segments 21, and each conductor segment 21 includes being arranged in stator core Stator slot in slot inner part, the first end and second end that is arranged in outside stator core, slot inner part is connected to first end Between second end, the second end of multiple conductor segments 21 forms welding ends 23, the equal position of asterism lead-out wire 24 of each phase of stator winding 2 In on welding ends 23.
As shown in Figure 1, each conductor segment 21 includes: slot inner part (such as the first slot inner part 212 described below With the second slot inner part 213) and bending part, wherein slot inner part is arranged in stator slot, bending part link slot inner part, slot Its end (such as upper end of slot inner part shown in Fig. 1) exceeds stator core 1, slot inner part after inner part passes through stator slot End where one end (such as upper end of slot inner part shown in Fig. 1) formed stator winding 2 welding ends 23.Stator around Group 2 each phases asterism lead-out wire be respectively positioned on welding ends 23, that is to say, that each phase asterism lead-out wire 24 of stator winding 2 from Welding ends 23 is drawn.
Advantageously, the neutral conductor 3 along stator core the welding ends 23 circumferentially around stator winding 2, thus, it is possible to reduce star Point the distance between lead-out wire 24 and the neutral conductor 3, facilitate the neutral conductor 3 to connect with the asterism lead-out wire 24 of welding ends 23.
Further, the neutral conductor 3 is connected with the asterism lead-out wire 24 of each phase.That is, every phase asterism lead-out wire 24 divides It is not connected with the neutral conductor 3.In this way, each asterism lead-out wire 24 and the link position of the neutral conductor 3 can be made to occupy little space, and even It is more simple to connect mode.
Further, the asterism lead-out wire 24 of each phase of stator winding 2 is directly connected to the neutral conductor 3.That is, asterism draws Outlet 24 is directly connect with the neutral conductor 3, and multiple asterism lead-out wires 24 are linked together by connecting realization with the neutral conductor 3, Rather than connect indirectly with the neutral conductor 3 by intermediate transition attachment, in short, using the neutral conductor 3 directly by stator winding 2 Interior all asterism lead-out wires 24 link together, and reduce welding position, make the connection of the neutral conductor and asterism lead-out wire more Stablize.It is easy to connect as a result, it is simple and fast.For example, the road every phase winding Zhong Mei asterism line 24 is straight respectively in stator winding 2 It connects and is welded to connect with the neutral conductor 3.
One specific embodiment of stator module 100 of the present invention is described below.
As depicted in figs. 1 and 2, the stator module 100 of the present embodiment is used for three-phase motor, the stator winding 2 of three-phase motor For three-phase windings: U phase winding, V phase winding and W phase winding, the parallel branch number in every phase winding is 2, i.e. 2 tunnels are in parallel.When So, the parallel branch number of every phase winding may be 1,3,4 or 5 or more etc..Below only with every phase winding parallel branch number for 2 For be illustrated, those skilled in the art are clearly understood that the parallel connection of every phase winding after having read following technical solution Circuitry number is 1,3,4 or 5 technical solution, therefore no longer repeats one by one here.
When three-phase windings are using Y shape connection (i.e. star-like connection), in each phase winding is to draw per one end all the way Line 25 and the other end are asterism lead-out wire 24, it may be assumed that stator winding 2 has six lead-out wires 25 and six asterism lead-out wires 24 altogether, For lead-out wire 25 for being electrically connected with external circuit, asterism lead-out wire draws middle line by linking together.
Specifically, as shown in Fig. 2, six lead-out wires 25 of three-phase windings are respectively as follows: U phase lead-out wire 25a, U phase two all the way Two pass outlet 25d, W phase two pass outlet of lead-out wire 25e, W phase all the way of lead-out wire 25c, V phase all the way of pass outlet 25b, V phase 25f.Six asterism lead-out wires 24 of three-phase windings are respectively as follows: U phase asterism line a, U Xiang Erlu asterism line b, V phase star all the way all the way Dotted line c, V Xiang Erlu asterism line d, W phase asterism line e, W Xiang Erlu asterism line f all the way.
Further, six asterism lead-out wires 24 are connected with the neutral conductor 3 respectively, that is to say, that per all the way in each phase Asterism lead-out wire 24 is connected with the neutral conductor 3 respectively.
In the related technology, the neutral conductor, which has, connects the neutral point interconnecting piece of the neutral point interconnecting piece of U phase winding and V phase winding The UV connecting line connect and the VW connecting line for connecting the neutral point interconnecting piece of V phase winding with the neutral point interconnecting piece of W phase winding, on Stating the neutral conductor in technology is that three connecting portions are connected two-by-two respectively by both threads U-shaped line, will lead to intermediate welding in this way Position is thicker, and occupied space is larger, and welding performance is difficult to ensure.As a result, in an embodiment of the present invention, it is possible to reduce due to The neutral conductor 3 and 24 connecting portion of asterism lead-out wire and the space axially and radially of stator module 100 occupied, make structure more It is compact.And connection type is simple, convenient for batch production.
Stator module 100 according to an embodiment of the present invention, by be arranged the neutral conductor 3, and by asterism lead-out wire 24 respectively with The neutral conductor 3 is connected, and in the prior art, the neutral conductor is by both threads U-shaped line respectively by the interconnecting piece of three asterism lead-out wires to substitution Position is connected two-by-two, thus, it is possible to simplify the connection structure of asterism lead-out wire 24 with the neutral conductor 3, reduces welding position, reduces it The axially and radially space of the stator module 100 of occupancy, it is compact-sized, subtract the casing of motor and end cap the space occupied as far as possible It is small, reach the requirement of motor miniaturization, keeps the connection of the neutral conductor and asterism lead-out wire more stable.
In some embodiments, the cross section of conductor segment 21 is non-circular.Preferably, the shape of the cross section of conductor segment 21 For rectangle.Conductor segment 21 is rectangular shape perpendicular to the cross section of its length direction, thus, it is possible to improve stator embedded coil Copper factor, that is to say, that, can be with cloth in the stator slot of same volume by setting rectangle for the cross section of conductor segment 21 More conductor segments 21 are set, so that it is more compact to arrange multiple conductor segments 21 in stator slot.Certainly, conductor segment 21 perpendicular to It the cross section of its length direction can also be for example trapezoidal etc. for other shapes.
In some embodiments, conductor segment 21 can be U-shaped conductor segment, and U-shaped conductor segment includes being arranged in stator slot First slot inner part and the second slot inner part, the first end are the U shape folding for connecting the first slot inner part and the second slot inner part Turn of bilge;U-shaped bending part in multiple U-shaped conductor segments forms the hair fastener end of stator winding, and in the first slot inner part and the second slot Partial second end forms the welding ends of stator winding.
As shown in Figure 1, the U-shaped conductor segment 21 includes: U-shaped bending part 211, the first slot inner part 212 and the second slot Inner part 213, wherein the first slot inner part 212 and the second slot inner part 213 are arranged in stator slot, and the first slot inner part 212 and second slot inner part 213 connect respectively with U-shaped bending part 211, and the first slot inner part 212 and the second slot inner part 213 exceed stator core 1 across its end after stator slot.Such as shown in Fig. 3, the lower end of the first slot inner part 212 and the second slot The lower end of inner part 213 is connected with U-shaped bending part 211, and the upper end of the first slot inner part 212 and the second slot inner part 213 Upper end both pass through stator slot, and stretch out the axial end of stator core 1 (such as stator core 1 shown in Fig. 1 be upper End), to facilitate multiple conductor segments 21 to be connected.
Wherein, the U-shaped bending part 211 in multiple conductor segments 21 is the hair fastener end 22 and first of stator winding 2 at one end The end of slot inner part 212 and the second slot inner part 213 is known as the welding ends 23 of stator winding 2 at one end, in the present invention, It is clear in order to describe, it is assumed that the welding ends 23 in figure is upper end at one end, and hair fastener end 22 is lower end at one end.
In some embodiments, when in every phase including multichannel asterism lead-out wire, the multichannel asterism lead-out wire in every phase can Individually to be connect with the neutral conductor.
In addition, the multichannel asterism lead-out wire in every phase is connect after can also merging connection with the neutral conductor.Specifically, in every phase Multichannel asterism lead-out wire between can directly weld or by connection strap weld.
For example, the line end of multichannel asterism lead-out wire extends straight up in every phase, and multichannel asterism lead-out wire in every phase Line end be welded to connect after, then with neutral wire bonding.
In some instances, it each phase asterism lead-out wire 24 of stator winding 2 and 3 face contact of the neutral conductor and is welded and fixed.By This, can be improved joint efficiency and connection reliability.Here, asterism lead-out wire refers to neutral conductor face contact, asterism lead-out wire A side surface be bonded and contact with a side surface of the neutral conductor, to increase the contact surface between asterism lead-out wire and the neutral conductor Product, improves the reliability of welding.For example, asterism lead-out wire towards the surface of neutral conductor side and drawing towards asterism for the neutral conductor The surface fitting of the side of outlet contacts and then is welded together.
In some instances, as shown in Figure 1, the line end of each phase asterism lead-out wire 24 of stator winding 2 is along stator core axial direction (such as along Fig. 1 shown in upwardly direction) extends outward, and forms axial projection, the neutral conductor 3 and axially projecting portion It does not connect.
Further, axial projection is more than the end predetermined distance of welding ends 23, and preset distance is more than or equal to the neutral conductor 3 size in stator core 1 axial (such as up and down direction described in figure).Preferably, preset distance is greater than the neutral conductor 3 and exists Distance in 1 axial direction of stator core.Here, size of the neutral conductor 3 in 1 axial direction of stator core refers to that the neutral conductor 3 is along stator Height or size on 1 axial direction of iron core.
Further, the neutral conductor and the radially-outer surface of axial projection are welded and fixed.Simplify structure, facilitate welding, And the occupied space of reduction radially.
It is specific as shown in Figure 1, in the up and down direction shown in Fig. 1, the line end of asterism lead-out wire 24 upwardly extend and Thereon end face be higher than welding ends 23 upper surface, and between the upper surface of asterism lead-out wire 24 and the upper surface of welding ends 23 away from From not less than the height of the neutral conductor 3 along the vertical direction.In this way, when the end of asterism lead-out wire 24 and the neutral conductor 3 are along stator core 1 Radially inner and outer opposite connection when, can make the outermost wire on welding ends 23 and the neutral conductor 3 between the axial direction of stator core 1 It separates, avoids interference with.
Here, it should be noted that the neutral conductor 3 can be welded on the line end end of asterism lead-out wire 24, can also connect Too big difference is had no for electrical connection effect in the middle section of line end.
Preferably, as shown in Figure 1, each phase lead-out wire 25 of stator winding is located at radially outermost layer.
Preferably, as shown in Figure 1, each phase asterism lead-out wire 24 of stator winding is located at radial last time outer layer, that is to say, that Asterism lead-out wire 24 is located at stator winding 2 along the secondary outer layer of the radial direction of stator core 1.
Here, it should be noted that the extraction location of asterism lead-out wire and the extraction location of lead-out wire depend on stator The winding mode of winding.Specific winding mode used by the stator module of the present embodiment will be described in detail below, when this The stator module of inventive embodiments uses following method for winding, and after the completion of final coiling, each phase asterism lead-out wire is located at stator The secondary outer layer of winding, each coupling outlet are located at the outermost layer of stator winding.When using other winding mode, each phase asterism is drawn Line can be located at the outermost layer of stator winding.
In some instances, as shown in Figures 2 and 3, the line end of each phase asterism lead-out wire 24 of stator winding 2 can be along fixed The simultaneously bending predetermined angle that extends radially outwardly of sub- iron core 1, to form radially protruding part, the neutral conductor 3 and radially protruding part are distinguished Connection.The neutral conductor 3 is facilitated to avoid the outermost wire on welding ends 23 along the radial direction of stator core 1, as a result, to avoid interference.
Wherein, when in every phase including multichannel asterism lead-out wire, the line end of multichannel asterism lead-out wire can equal edge in every phase Stator core 1 extend radially outwardly and bending predetermined angle and be welded to connect after, then with neutral wire bonding.Facilitate as a result, The neutral conductor 3 avoids the outermost wire on welding ends 23 along the radial direction of stator core 1, to avoid interference.
Further, radially protruding part is more than the winding outermost layer preset distance of welding ends, during preset distance is more than or equal to Size of the property line in stator core radially.Preferably, preset distance is greater than the size in stator core radially of the neutral conductor. Here, the neutral conductor refers in the size of stator core radially, thickness of the neutral conductor in stator core radial direction.
Further, the neutral conductor and the radially-outer surface of radially protruding part are welded and fixed.Simplify structure, facilitates welding, and Reduce the occupied space in axial direction.
Further, each phase asterism lead-out wire 24 of stator winding extend outwardly bending angle be 60 degree -150 spend.More into One step, the angle of the outside bending of each phase asterism lead-out wire 24 of stator winding is 90 degree.
The neutral conductor 3 is described further with reference to the accompanying drawing.
In some embodiments, as shown in figures 1 and 3, the neutral conductor 3 can be formed as arcuate line segment shape.At this point, arc The neutral conductor 3 of line segment shape can be in substantially parallel relationship to the circumferential direction of stator core 1, to facilitate the neutral conductor 3 and between 1 circumferential direction of stator core Every multiple asterism lead-out wires 24 connection.
Further, as shown in figure 3, the neutral conductor 3 perpendicular to its length direction cross section can for circle;The neutral conductor 3 Cross section perpendicular to its length direction may be rectangle, as shown in Figure 1.Certainly, the invention is not limited thereto, and the neutral conductor 3 hangs down Directly in the cross section of its length direction may be the other shapes such as oblateness, polygon.
As shown in Figure 4 and Figure 5, in some embodiments, the neutral conductor 3 may include: arc connector 31 and multiple feelers 32, Multiple feelers 32 are connected with each phase asterism lead-out wire 24 of stator winding respectively.Thus, it is possible to avoid arc connector 31 and weldering Connect end 23 outermost layer windings interference.
Further, arc connector 31 radially with radially there is between layer winding gap on welding ends 23. Thus, it is possible to further avoid radially layer winding interference on arc connector 31 and welding ends 23.
Wherein, the neutral conductor 3 may include with the one-to-one multiple feelers 32 of asterism lead-out wire 24, in order to each feeler 32 are correspondingly connected with asterism lead-out wire 24 all the way.For example, when motor is 3 phases and every phase winding includes two parallel branches, around Group coil has six road asterism lead-out wires 24, has 6 feelers 32 for the neutral conductor 3 of the stator module 100 at this time, such as Fig. 4 It is shown.When motor is 3 phases and every phase winding only has a parallel branch, winding coil has there are three asterism lead-out wire 24, At this point, can set on the center line of the stator module 100, there are three feelers 32, as shown in Figure 5.
Further, as shown in figure 5, each feeler 32 may each comprise the first linkage section 321,322 and of the second linkage section Bending section 323, bending section 323 are connected between the first linkage section 321 and the second linkage section 322, the connection of the first linkage section 321 To arc connector 31, the line end of the second linkage section 322 and asterism lead-out wire 24 is welded.
Advantageously, the first linkage section 321 and the second linkage section 322 pass through 323 rounding off of bending section.
Optionally, as shown in figure 5, feeler 32 extends from the upper surface of arc connector 31, and the first linkage section 321 It is upwardly extended with the second linkage section 322.That is, the first linkage section 321 is connected on the upper surface of arc connector 31 And upwardly extend, bending section 323 is connected to the upper end of the first linkage section 321, the lower end of the second linkage section 322 and bending section 323 It is connected and upwardly extends.
In addition, the first linkage section 321 of feeler 32 can also be extended inwardly from the inner radial surface of arc connector 31, Second linkage section 322 is upwardly extended and is welded with the asterism lead-out wire 24 of the extension (upward) axially outward along stator core 1. For example, the first linkage section 321 is connected on the inner surface of arc connector 31 and radially inwardly extending, the second linkage section 322 Extending straight up, bending section 323 is connected between horizontal the first linkage section 321 and the second vertical linkage section 322, this When, feeler 32 is L-shaped.
Certainly, the invention is not limited thereto, as shown in fig. 6, feeler 32 can also be formed as straight-line segment shape, and feeler 32 It is extended inwardly from the inner radial surface of arc connector 31, the line end of feeler 32 and asterism lead-out wire 24 welds.Further, Feeler 32 can be welded with the line end after the outside bending of asterism lead-out wire 24.
Here, it should be noted that when the neutral conductor 3 has feeler 32, at least part of feeler 32 is prolonged radially inward Stretch, in this way, by using feeler 32 extend inwardly into the line end of asterism lead-out wire 24 weld, be conducive to by arc connector 31 with The outermost layer winding internal of welding ends 23 is opened, to avoid interference.That is, when the neutral conductor 3 has feeler 32, adjacent two Avoiding space 5 is constituted between corresponding feeler 32, avoiding space 5 is suitable for accommodating the asterism lead-out wire 24 for being located at adjacent two-phase Between outermost layer winding.
In some embodiments of the invention, span of the neutral conductor in stator core circumferential direction is more than or equal to each phase asterism and draws The maximum span of outlet in the circumferential.To guarantee asterism lead-out wire that the neutral conductor has enough length to can connect each phase.Such as Shown in Fig. 1, length of the neutral conductor in stator core circumferential direction two asterisms farthest not less than distance in three-phase asterism lead-out wire draw Distance between outlet in stator core circumferential direction, that is to say, that the span of the neutral conductor in the circumferential is more than or equal to three-phase asterism The span of lead-out wire line in the circumferential, such neutral conductor just can connect to the asterism lead-out wire of three-phase.
Optionally, the neutral conductor perpendicular to its length direction cross-sectional area be more than or equal to asterism lead-out wire perpendicular to it The cross-sectional area of length direction.
In some embodiments of the invention, the cross-sectional area along stator core radial direction of the neutral conductor 3 be greater than etc. In the sum of the sectional area of the every road Xiang Zhongge asterism lead-out wire 24.Specifically, the coiling parallel branch number of stator winding 2 is 1 tunnel When, the cross-sectional area of the neutral conductor 3 is more than or equal to the cross-sectional area of asterism lead-out wire 24;The coiling parallel connection of stator winding 2 When number is 2 tunnel, the cross-sectional area of the neutral conductor 3 is more than or equal to the sum of the sectional area of two-way.Thus, it is possible to meet the neutral conductor 3 It is electrically connected demand with asterism lead-out wire 24, specifically, according to the calculation formula of resistance, the size of the resistance of conductor and cutting for conductor Size is in inverse ratio, and therefore, the sectional area of the neutral conductor 3 is more than or equal to the asterism lead-out wire 24 on every road Xiang Zhongge perpendicular to its length The cross-sectional area sum in direction is spent, the resistance of 3 unit length of the neutral conductor is less than or equal to the asterism lead-out wire 24 on every road Xiang Zhongge The resistance of unit length, so the calorific value of the unit length of the neutral conductor 3 is less than or equal to the asterism lead-out wire on every road Xiang Zhongge The calorific value of 24 unit lengths, the problem of avoiding 3 hot-spot of the neutral conductor.
In some embodiments of the invention, it is rectangular flat wire that the neutral conductor 3, which can be configured to cross section,.Further Ground, on the extending direction of the neutral conductor 3, cross-sectional area is identical.
In some embodiments of the invention, the neutral conductor 3 can be the copper bar of compression moulding.The neutral conductor 3 or cross Section is circular copper wire.Certainly, in some embodiments of the invention, the neutral conductor 3 or loose wire.
Preferably, the material of the neutral conductor 3 can be consistent with the material of conductor segment 21, is drawn with improving the neutral conductor 3 and asterism The reliability connected between line 24.
In some embodiments of the invention, after multichannel asterism lead-out wire 24 in every phase merges connection, again with the neutral conductor 3 connections.Optionally, it can directly weld, can also be welded by connection strap between the multichannel asterism lead-out wire 24 in every phase.
For example, the parallel branch number of every phase winding is 2, in this connection during property line 3, the two-way asterism in same phase Lead-out wire 24 can first weld together, then again will wherein asterism lead-out wire 24 is welded with link block 4 all the way, link block 4 is again It is welded with the neutral conductor 3.
In some embodiments of the invention, as shown in figs 1 to 6, the coiling parallel branch number of stator winding 2 is at least All the way, the every road Xiang Mei asterism lead-out wire 24 is individually connect with the neutral conductor 3, for example, the coiling parallel branch number of stator winding 2 is Two neutral conductors 3 are arranged in 2 tunnels, the stator winding, and each neutral conductor 3 is connect with the every road Xiang Mei asterism lead-out wire 24, and described two A neutral conductor 3 is arranged in parallel in the axial direction of stator winding, can reduce the space of stator winding radially.
The motor of embodiment according to a second aspect of the present invention, the stator pack including embodiment according to a first aspect of the present invention Part.
Other compositions such as rotor of motor according to an embodiment of the present invention etc. is structurally and operationally art technology Known to personnel, which is not described herein again.
Motor according to an embodiment of the present invention, by the way that the stator module of embodiment according to a first aspect of the present invention is arranged, from And improve the overall performance of motor.
Vehicle according to a third aspect of the present invention, including the motor according to invention second aspect embodiment.
Vehicle according to an embodiment of the present invention, by the way that the motor of embodiment according to a second aspect of the present invention is arranged, to mention The high overall performance of vehicle.
Referring to Fig. 7-Figure 13, below to this for the motor by the stator module of the embodiment of the present invention for 8 pole, 48 slot, 3 phase The method for winding of stator winding in the stator module of inventive embodiments is illustrated: i.e. number of stator slots z=48, number of phases m=3, Wherein, three-phase includes U phase, V phase and W phase;Number of poles 2p=8 (i.e. number of pole-pairs is 4), and every phase in three-phase includes two-way.
As shown in Figure 10, in the stator winding 2 of stator module 100, the first slot inner part 202 of U-shaped conductor segment 20 and Pitch between two slot inner parts 203 is y stator slot, and wherein y is integer and y=z/2p.For the stator of 8 pole, 48 slot For component 100, y=6.That is, the first slot inner part 202 and the second slot inner part 203 of each U-shaped conductor segment 20 Between differ 6 stator slots.
In the following description, by the present invention will be described for 6 layers in each stator slot 11,6 groove layer include Each layer of a, b, c, d, e, the f being arranged successively is located at innermost layer in stator core 1 in each stator slot 11 in the radial direction It is a layers, being located at outermost is f layers.
In stator module as shown in Figure 10, U phase is fixed per difference 6 between asterism lead-out wire and terminal lead-out wire all the way Pilot trench differs 1 stator slot between the two-way of each phase in the circumferential;The corresponding asterism lead-out wire of U phase, V phase, W is in the circumferential Differ 4 stator slots;The corresponding terminal lead-out wire of U phase, V phase, W differs 4 stator slots in the circumferential.
More specifically, as shown in fig. 11 and fig, the terminal lead-out wire on 2 tunnel of terminal lead-out wire U1A and U phase on 1 tunnel of U phase 1 stator slot is differed between U2A, differs 1 between the terminal lead-out wire V2A on 2 tunnel of terminal lead-out wire V1A and V phase on 1 tunnel of V phase Stator slot;1 stator slot is differed between the terminal lead-out wire W2A on 2 tunnel of terminal lead-out wire W1A and W phase on 1 tunnel of W phase.
As shown in fig. 11 and fig, between the asterism lead-out wire U1B on 1 tunnel of terminal lead-out wire U1A and U phase on 1 tunnel of U phase 6 stator slots are differed, differ 6 stator slots between the asterism lead-out wire U2B on 2 tunnel of terminal lead-out wire U2A and U phase on 2 tunnel of U phase; Similarly, the terminal lead-out wire V1A of two-way and asterism lead-out wire V1B, terminal lead-out wire V2A and asterism lead-out wire V2B in V phase Between also differ 6 stator slots;The terminal lead-out wire W1A of two-way and asterism lead-out wire W1B, terminal lead-out wire W2A and star in W phase 6 stator slots are also differed between point lead-out wire W2B.
Further, the corresponding asterism lead-out wire of U phase, V phase, W differs 4 stator slots in the circumferential, specifically, with For the first via, the asterism lead-out wire on 1 tunnel of asterism lead-out wire V1B and W phase on 1 tunnel of asterism lead-out wire U1B, V phase on 1 tunnel of U phase W1B successively differs 4 slots in the circumferential, such as shown in Figure 10, and U1B is drawn from e layers of 07 slot, and V1B is drawn from e layers of 03 slot, W1B It is drawn from e layers of 47 slot.Similarly, U2B, V2B and the W2B on the second tunnel are drawn from 08 slot e floor, 04 slot e floor and 48 slot e floor respectively, 4 stator slots are successively differed between them.
Correspondingly, the corresponding terminal lead-out wire of U phase, V phase, W differs 4 stator slots in the circumferential.Specifically, with For all the way, the terminal lead-out wire W1A on 1 tunnel of terminal lead-out wire V1A, W phase on 1 tunnel of terminal lead-out wire U1A, V phase on 1 tunnel of U phase exists 4 slots are successively differed in circumferential direction, such as shown in Figure 10, U1A is introduced from f layers of 01 slot, and V1A is introduced from f layers of 45 slot, and W1A is certainly 41 f layers of slots introduce.Similarly, U2A, V2A and the W2A on the second tunnel are introduced from 02 slot f floor, 46 slot f floor and 42 slot f floor respectively, it Between successively differ 4 stator slots.
And above-mentioned coiled wire-wound coil structure can carry out coiling by following method for winding, as is illustrated by figs. 11 and 12, with U For the phase first via, coiling route is as follows:
1f→43f→1e→7d→13c→19b→25a→19a→13b→7c→1d→43e→37f→31f→37e → 43d→1c→7b→13a→7a→1b→43c→37d→31e→25f→19f→25e→31d→37c→43b→1a →43a→37b→31c→25d→19e→13f→7f→13e→19d→25c→31b→37a→31a→25b→19c → 13d→7e
Wherein the coiling route on the second tunnel of U phase differs 1 stator slot with the U phase first via in the circumferential,
The corresponding asterism lead-out wire of U phase, V phase, W differs 4 stator slots in the circumferential;
The corresponding terminal lead-out wire of U phase, V phase, W differs 4 stator slots in the circumferential.
When carrying out coiling by above-mentioned coil winding method, multiple first U-shaped conductor segments, multiple 2nd U shapes are used Conductor segment 2002, multiple third U-shaped conductor segments 2003 and multiple 4th U-shaped conductor segments 2004, still by taking the U phase first via as an example, ginseng Figure 11 and above-mentioned coiling route are examined, coiling situation is specific as follows:
Terminal lead-out wire U1A introduces the radially groove layer 1f of the 1st slot of initial slot on welding ends, with the first U-shaped conductor The first slot inner part connection of section 2001, the first U-shaped conductor segment 2001 cross over 6 stator slots along reversed same layer, reach 43f;Its In, forward direction is the direction of rotor rotation, is reversed the opposite direction of motor rotor.
It crosses over and is sequentially connected, each second U-shaped conductor segment 2002 along forward direction by multiple second U-shaped conductor segments 2002 Across 6 stator slots, groove layer is than slot where the first slot inner part where the second slot inner part of each second U-shaped conductor segment 2002 One layer radially inward of layer passes through a second U-shaped conductor segment until the second slot inner part is located at radially inner most groove layer 2002 cross over from 43f to 1e, are crossed over from 1e to 7d by next second U-shaped conductor segment 2002, and so on, until reaching The radially innermost layer 25a of 25th slot;
6 stator slots are crossed over along reversed same layer by a third U-shaped conductor segment 2003, reach 19a;
By multiple 4th U-shaped conductor segments 2004 along reversely crossing over and be sequentially connected, each 4th U-shaped conductor segment 2004 Across 6 stator slots, groove layer is than where the first slot inner part where the second slot inner part of each 4th U-shaped conductor segment 2004 Radially one layer of groove layer, until the second slot inner part is located at radially groove layer, that is, led by the 4th U-shaped Body section 2004 is crossed over from 19a to 13b, is crossed over from 13b to 7c by next 4th U-shaped conductor segment 2004, and so on, directly To the radially layer 37f for reaching the 37th slot;
The first U-shaped conductor segment 2001, the second U-shaped conductor segment 2002, third U-shaped conductor segment 2003 and the 4th U-shaped are used again Conductor segment 2004 repeats above-mentioned setting, until the second slot inner part of some the 4th U-shaped conductor segment 2004 reaches the 7th slot of finishing Radially groove layer adjacent layer (i.e. secondary outer groove layer 7e) and connect the asterism lead-out wire U1B on the road Xiang Gai, wherein finishing 7th slot is forward apart from 6 stator slots of initial slot.
In some embodiments, for the stator module for the motor for being suitable for 8 pole, 48 slot, 3 phase, in its initial stator module On the basis of 100, it may be selected to be processed into two-way scheme or all the way scheme.
When user is selected as two-way scheme, by first via asterism lead-out wire U1B, V1B, W1B of U, V, W three-phase and Second road asterism lead-out wire U2B, V2B, W2B distinguishes outside bending, and is weldingly connected by center line 3, as shown in figure 12, finally First via terminal lead-out wire U1A, V1A, W1A of U, V, W three-phase and second road terminal lead-out wire U2A, V2A, W2A are passed through Solder terminal is connected after being welded and fixed with external controller interface.
When user is selected as scheme all the way, second road terminal lead-out wire U2A, V2A, W2A of U, V, W three-phase is elongated After bending, fixation is respectively welded with the first via asterism lead-out wire U1B, V1B, W1B of U, V, W three-phase, and the second road asterism is drawn Line U2B, V2B, W2B distinguish outside bending, are weldingly connected by the neutral conductor 3.Finally, the first via terminal of U, V, W three-phase is drawn Outlet U1A, V1A, W1A are connected after being welded and fixed by solder terminal with external controller interface.
Certainly, when number of stator slots, number of poles and number of phases difference, the winding structure on every road Xiang Mei is also different.
For example, number of poles 8, the number of phases is 3 and including U phase, V phase and W phase when number of stator slots is 72, every phase includes three tunnels (figure It is not shown), wherein U phase is per 9 stator slots 11 of difference, tri- tunnel U Xiang between asterism lead-out wire and terminal lead-out wire all the way Between two-by-two in the circumferential differ 1 stator slot 11;Differ 1 stator slot 11, W phase between tri- tunnel V Xiang in the circumferential two-by-two Three tunnels between differ 1 stator slot 11 in the circumferential two-by-two, the corresponding asterism lead-out wire of U phase, V phase, W differs in the circumferential 6 stator slots 11, the corresponding terminal lead-out wire of U phase, V phase, W differ 6 stator slots 11 in the circumferential.
It is worth noting that, on the welding ends II of coil windings, any phase is per all the way in some preferred embodiments Asterism lead-out wire be located at radially outermost layer, and any phase is located at secondary outer layer radially per terminal lead-out wire all the way, this Sample is convenient for the introducing of terminal lead-out wire, the extraction of asterism lead-out wire, and entire coil winding arrangement is simple.
In conclusion using the stator module according to an embodiment of the present invention 100 of above-mentioned method for winding, only on welding ends There is pad, and the solderless terminal on hair fastener end, welding procedure are simple and convenient;Coil type needed for coiling is few, required equipment It is few, batch production easy to accomplish.In addition, using such method for winding, so that with the flat wire voltage difference between adjacent trench layers in slot It is smaller than existing scheme, motor insulation breakdown risk, high reliablity can be effectively reduced;In addition, winding number is easily adjusted.
In the description of this specification, reference term " one embodiment ", " some embodiments ", " illustrative examples ", The description of " example ", " specific example " or " some examples " etc. means specific features described in conjunction with this embodiment or example, knot Structure, material or feature are included at least one embodiment or example of the invention.In the present specification, to above-mentioned term Schematic representation may not refer to the same embodiment or example.Moreover, specific features, structure, material or the spy of description Point can be combined in any suitable manner in any one or more of the embodiments or examples.
Although an embodiment of the present invention has been shown and described, it will be understood by those skilled in the art that: not A variety of change, modification, replacement and modification can be carried out to these embodiments in the case where being detached from the principle of the present invention and objective, this The range of invention is defined by the claims and their equivalents.

Claims (12)

1. a kind of stator module characterized by comprising
Columnar stator core has the circumferencial direction along the stator core spaced multiple on the stator core Stator slot;
Stator winding, the stator winding include multiple conductor segments, and each conductor segment includes the slot being arranged in stator slot Inner part is arranged in the stator core outer first end and second end, and the slot inner part is connected to the first end and institute It states between second end, the second end of multiple conductor segments forms welding ends, and the asterism lead-out wire of each phase of stator winding is equal On the welding ends;
The neutral conductor, the neutral conductor circumferentially surrounds the welding ends of the stator winding, and draws with the asterism of each phase Outlet is connected directly.
2. stator module according to claim 1, which is characterized in that the cross section of the conductor segment is rectangular shape.
3. stator module according to claim 2, which is characterized in that the conductor segment is U-shaped conductor segment, and the U-shaped is led Body section includes the first slot inner part and the second slot inner part being arranged in stator slot, and the first end is to connect first slot The U-shaped bending part of inner part and the second slot inner part, the U-shaped bending part in multiple U-shaped conductor segments formed the stator around The hair fastener end and the second end of the first slot inner part and the second slot inner part of group form the welding of the stator winding End.
4. stator module according to claim 1, which is characterized in that each phase asterism lead-out wire of the stator winding and institute It states neutral conductor face contact and is welded and fixed.
5. stator module according to claim 1, which is characterized in that the line end of each phase asterism lead-out wire of stator winding Axial projection is extended axially outward and formed along stator core, and the neutral conductor is connect respectively with the axial projection.
6. stator module according to claim 5, which is characterized in that the axial projection is more than the end at the hair fastener end Portion's preset distance, the preset distance are more than or equal to size of the neutral conductor in stator core axial direction.
7. stator module according to claim 1, which is characterized in that the line end of each phase asterism lead-out wire of stator winding Extend radially outwardly and bending predetermined angle along stator core, form radially protruding part, the neutral conductor with it is described radially projecting Portion is separately connected.
8. stator module according to claim 7, which is characterized in that the radially protruding part be more than the welding ends around Group outermost layer preset distance, the preset distance are more than or equal to the size in stator core radially of the neutral conductor.
9. stator module according to claim 1 to 8, which is characterized in that the neutral conductor includes arc connection Part and multiple feelers, the multiple feeler are connected with each phase asterism lead-out wire of the stator winding respectively.
10. stator module according to claim 9, which is characterized in that the arc connector radially with the weldering Connecing radially has gap between layer winding on end.
11. a kind of motor, which is characterized in that including stator module according to claim 1 to 10.
12. a kind of vehicle, which is characterized in that including motor according to claim 11.
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