CN109578663A - The operating device of intensive installation valve - Google Patents
The operating device of intensive installation valve Download PDFInfo
- Publication number
- CN109578663A CN109578663A CN201910078402.6A CN201910078402A CN109578663A CN 109578663 A CN109578663 A CN 109578663A CN 201910078402 A CN201910078402 A CN 201910078402A CN 109578663 A CN109578663 A CN 109578663A
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- Prior art keywords
- speed reducer
- shaft
- valve
- center line
- mobile chassis
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- 238000009434 installation Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 92
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 76
- 230000005540 biological transmission Effects 0.000 claims abstract description 39
- 230000033001 locomotion Effects 0.000 claims abstract description 21
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims abstract description 8
- 210000000245 forearm Anatomy 0.000 claims description 17
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 3
- 238000000034 method Methods 0.000 description 5
- 230000009347 mechanical transmission Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 210000000078 claw Anatomy 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 231100001261 hazardous Toxicity 0.000 description 1
- 230000008450 motivation Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
- F16K31/04—Actuating devices; Operating means; Releasing devices electric; magnetic using a motor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/44—Mechanical actuating means
- F16K31/53—Mechanical actuating means with toothed gearing
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Mechanically-Actuated Valves (AREA)
Abstract
A kind of operating device of intensive installation valve, solves the problems such as existing valve operating device is restricted the operating space of the valve tree field of employment of comparatively dense, including mobile chassis, the multiaxis driving mechanism being assembled on mobile chassis and from limit switches headstock gear, it is characterized in that: including the spanner of valve opening and closing transmission mechanism, spacing compensator and jack catchs type structure from limit switches headstock gear, multiaxis driving mechanism is fixedly connected by the pedestal of the first RV speed reducer with the connecting flange of mobile chassis, and is moved in an orderly manner with mobile chassis;The valve opening and closing transmission mechanism being made of flexible, rotary motion mechanism and cylinder drives jack catchs type structure spanner by spacing compensator, and opening and closing, the adjustment of valve are completed in rotation while sliding axially.Its is reasonable in design, and simple and safe operation, operation are quick stable, and the operation enveloping space is unrestricted, can effectively substitute the manual operation of valve, and operation is more accurate reliable, significantly improves operating efficiency.
Description
Technical field
The present invention relates to a kind of tool for the opening and closing of mechanical transmission mechanism control valve, adjustment, especially one kind is used for
The operating device of the intensive installation valve of comparatively dense valve tree field of employment, it can also be used to other to need to open multiple valves
Close, adjust the place of operation;Belong to valve operation technical field.
Background technique
Currently, the pipeline of usual valve is to erect arrangement for the environment for largely installing valve, i.e., installed in pipeline upper end
Valve.Usual valve core axis of the valve with handwheel is parallel to the ground, in face of the plane and ground where the handwheel in operator direction
Face is mutually perpendicular to.In the presence of a large amount of valves, for convenience of operating, the most oriented manipulation person of plane where the handwheel of valve is intensive
Arrangement.Although the handwheel of valve can expose, there is also not in conplane feelings for the plane where valve handle
Condition, valve handle it is possible or preceding or after be interspersed.Thus installation error is generated, prevents the valve core axis of valve handle from tight
Lattice are parallel to the same direction, and the plane distribution where valve handle has a small amount of error to the left or to the right, influences valve
The accurate reliable operation of operation.Therefore, it according to the valve opening and closing of mechanical transmission mechanism control, adjustment tool, needs to take limit
Position indemnifying measure, could the space occupied by the valve handle intensively arranged it is little in the case where, make this valve opening and closing, adjustment
Tool in the axial direction, can there is biggish forward and backward stroke and left and right adjustment amount, to meet the space requirement of valve operation,
Further increase the efficiency of valve operation.
It is reported that current market sales of opening and closing tool for manually-operated gate, in order to reduce the size of power to improve
Torque, the placement of mechanical transmission mechanism usually on the valve core axis vertical plane of valve body.Due to the multiple valves of aforesaid operations
Opening and closing, adjustment tool, axial is usually non-telescoping adjusting, this not only install complexity, increase cost, and occupies larger
Space, can not be suitable for operation polymorphic type valve, so practicability is very poor.
In " valve operation manipulator " technical solution that patent application publication number is 107559479 A of CN, tooth is disclosed
Take turns the manual valve opening device of transmission.In similar patent, such as " a kind of valve operation that application publication number is 108443554 A of CN
In manipulator ", the technical solution adopted is that being placed in handwheel adapter by the handwheel of driving valve, electric model is used
Valve opening or closing are driven with manual mode.Although aforesaid operations are more convenient, since its operation is in valve opening handwheel
Plane on, handwheel adapter cannot be adjusted along the Valve spindle centerline direction of valve handle, so not only occupying biggish flat
Space of planes, and the operating space of the valve tree field of employment and crawl space for comparatively dense is very limited system, is unable to complete out
Valve operation.
It is disclosed in " the rotation process driving device of underwater gate valve " that patent application publication number is CN105333194 A
Technical solution in, structure includes a driving device installed on the valve, which includes driver, is mounted on drive
Switch indicating device and pressure equaliser on dynamic device, and the lower end of pressure equaliser is connected to the inner cavity of driver.?
Patent application publication number is disclosed structure in a kind of " underwater gate valve executing agency " technical solution of CN104100755 A: packet
Include casing, active drive system, redundant actuation system, moving in rotation converting system and underwater robot operating system.It is above-mentioned
The valve operating device that patent provides all does not have the forward and backward flexible and left and right adjustment of the valve core axis direction along valve handle
Ability, meanwhile, structure for underwater robot and the spatial relationship of valve operation applicability is not also provided, is existed
Robot and valve operating device be difficult to effectively reach operating space, the limited unpractical risk in operating space.
So far, it is higher to yet there are no related completion valve operation the degree of automation, is suitable for comparatively dense and valve is installed
Operate the report of equipment.
Summary of the invention
The object of the present invention is to provide a kind of operating devices of intensive installation valve, solve existing valve operating device pair
In the operating space of the valve tree field of employment of comparatively dense is restricted the problems such as, reasonable in design, simple and safe operation, operation
Quick to stablize, the operation enveloping space is unrestricted, can effectively substitute manually adjusting for valve, operation is more accurate reliable, significantly
Improve operating efficiency.
The technical scheme adopted by the invention is that: the operating device for intensively installing valve includes mobile chassis, is assembled in
Multiaxis driving mechanism on mobile chassis and from limit switches headstock gear, is characterized in that: described to open and close from limit switches
Device includes the spanner of valve opening and closing transmission mechanism, spacing compensator and jack catchs type structure;Multiaxis driving mechanism passes through the first RV
The pedestal of speed reducer is fixedly connected with the connecting flange of mobile chassis, and is moved in an orderly manner with mobile chassis;It is assembled in angular machine
The central axis of the first RV speed reducer rotating shaft on seat horizontal plane is in the upper plane of mobile chassis, first motor driving first
The take-off (propeller) shaft of RV speed reducer is rotated around the center line of vertical axis of rotation, while driving multiaxis driving mechanism around vertical axis of rotation
Center line rotation, the pivot axis center line for the 2nd RV speed reducer being assembled on angular base facade is parallel to mobile chassis
The take-off (propeller) shaft of upper plane, the 2nd RV speed reducer of the second motor driven is rotated around the center line of parallel rotating shaft, is driven simultaneously
It is swung with the large arm that the take-off (propeller) shaft of the 2nd RV speed reducer fits together around the center line of parallel rotating shaft, the large arm other end
It is connected by one end of the 3rd RV speed reducer and forearm, the pivot axis center line of the 3rd RV speed reducer is parallel to the upper of mobile chassis
Plane, the take-off (propeller) shaft of the 3rd RV speed reducer of third motor driven are rotated around the center line of parallel rotating shaft, at the same drive with
The forearm that the take-off (propeller) shaft of 3rd RV speed reducer fits together is swung around the center line of parallel rotating shaft, the other end of forearm
It is connect with valve opening and closing transmission mechanism;
Valve opening and closing transmission mechanism is by telescoping drive mechanism, rotary motion mechanism and is supported on telescoping drive mechanism and revolution driving
Cylinder composition between mechanism;The centerline parallel of the revolution RV speed reducer rotating shaft of rotary motion mechanism in hollow splined shaft,
The input shaft of the sliding tooth wheel drive revolution RV speed reducer of turning motor is rotated around the center line of parallel rotating shaft, while band
The spline housing that the dynamic take-off (propeller) shaft with revolution RV speed reducer fits together is rotated around the center line of parallel rotating shaft, and is driven
Hollow splined shaft rotates synchronously;The telescope motor driving pulley of telescoping drive mechanism drives screw rod by transmission belt and screw belt pulleys
Rotation drives nut and the hollow splined shaft being firmly connected with it to slide in cylinder along axial direction;In telescope motor and revolution electricity
Under the driving of machine, while so that the hollow splined shaft across revolution RV speed reducer driving shaft is slid axially in cylinder, around flat
The center line of row rotating shaft rotates synchronously, and drives jack catchs type structure spanner by spacing compensator, turns while sliding axially
It is dynamic, complete the opening and closing of valve.
The mobile chassis includes plate rail, and connecting flange and traveling wheel on plate rail is arranged in, and traveling wheel is driven using motor
Dynamic idler wheel or the sheave run on guide rail.
The multiaxis driving mechanism includes angular base, the first RV with pedestal being assembled on angular base horizontal plane
Speed reducer and first motor, the 2nd RV speed reducer and the second motor being assembled on angular base facade, one end subtracts with the 2nd RV
The large arm of fast machine connection, the 3rd RV speed reducer and third motor connecting with the large arm other end are connect with the 3rd RV speed reducer
Forearm.
The telescoping drive mechanism of the valve opening and closing transmission mechanism includes the driving pulley of telescope motor and shaft end, utilizes biography
The screw belt pulleys that dynamic band is matched with driving pulley, the screw rod and nut being connect with screw belt pulleys;Rotary motion mechanism includes back
Rotating motor and driving gear, turn round RV speed reducer, the hollow splined shaft and spline housing fitted together with revolution RV speed reducer, Gu
Surely the boss being connected on hollow splined shaft, bearing and flexible drive of the hollow splined shaft of rotary motion mechanism by inner cavity
The screw rod of motivation structure fits together.
The spacing compensator includes the female flange being arranged symmetrically, the adjustment axis that is assembled between two female flanges and
Spring, the transmission steel ball and hole baffle ring being embedded on adjustment axis two sides bulb.
The present invention has the advantage that and good effect is: since the present invention is using the multiaxis driving being assembled on mobile chassis
It mechanism and does not need to appoint existing equipment to substitute many and diverse operation of existing valve operation from limit switches headstock gear
What is changed, it is possible to valve operation, while also compatible manual operation are done directly with less machine driving freedom degree, so
Its is reasonable in design, and simple and safe operation, operation are quick stable, and the operation enveloping space is unrestricted, can effectively substitute valve
Manually adjust, operation is more accurate, significantly improves operating efficiency.The specific reason for obtaining above-mentioned good effect is as follows:
It is one, reasonable in design because of multiaxis driving mechanism, it, can be orderly with mobile chassis by being assembled on mobile chassis
Ground is mobile, therefore can be combined using each motor on mobile chassis, makes effective operation enveloping space of the valve operating device most
Bigization, and allow it in job area, the flexible stroke of each point for operating tap wrench is consistent, fast stable completion is each
Valve operation, this is also not available for the machine driving of existing valve operation.
Secondly, the input shaft of each RV speed reducer of multiaxis driving mechanism, only exported by corresponding motor driven
Transmission shaft rotation, drives the center line with big and small arms that take-off (propeller) shaft fits together rotating around respective parallel rotating shaft
It swings, the effectively operation enveloping space can be completed and maximumlly move, not only simple and safe operation, but also keep the envelope of operation empty
Between it is also unrestricted.Meanwhile in valve opening and closing, adjustment operation, it is only necessary to from stretching for limit switches headstock gear transmission mechanism
Contracting and two motor drivens of revolution can complete valve opening and closing, adjustment operation, and the machine driving of existing valve operation is completed
It states movement and usually requires multi-shaft interlocked, be just able to achieve the function that elastic and revolution driving completes valve operation.
Thirdly, from the valve opening and closing transmission mechanism of limit switches headstock gear together with the limit as torque transmitting compensation device
Position compensator and jack catchs type spanner are used in combination, and can compensate position and the angular error of valve installation, guarantee to multiple valves
While door operation versatility, the large torque of valve opening is reduced to equipment damage.Its course of work can completely eliminate subjective factor, sternly
The operating process and technological parameter that lattice are provided according to control system operate operation, and operation is more precisely reliable;It is quite a lot of having
The valve operation environment of quantity exists under certain dangerous environment, such as toxic, harmful and hazardous gas, can effectively substitute valve
Manually adjust, to ensure valve opening and closing, adjustment operation safety, have very important realistic meaning.
In addition, in the valve opening and closing transmission mechanism that telescoping drive mechanism, rotary motion mechanism form, due to using therebetween
Motor-driven spline drived structure, while realizing flexible and rotary motion, great torque can be transmitted, so can be realized
The revolution of large torque and flexible driving, this is simpler than the structure using driving methods such as hydraulic-drivens, and operation is more accurate,
Significantly improve operating efficiency.
Therefore, the present invention solve existing valve operating device for the valve tree field of employment of comparatively dense operating space by
The problems such as limitation.
Detailed description of the invention
Below in conjunction with attached drawing, the invention will be further described.
Fig. 1 is a kind of schematic perspective view of the invention;
Fig. 2 is a kind of schematic perspective view of mobile chassis in Fig. 1;
Fig. 3 is a kind of schematic perspective view of multiaxis driving mechanism in Fig. 1;
Fig. 4 is a kind of planar structure schematic diagram of valve opening and closing transmission mechanism in Fig. 1;
Fig. 5 is a kind of schematic perspective view of spacing compensator;
Fig. 6 is a kind of planar structure schematic diagram of spacing compensator;
Fig. 7 is a kind of schematic illustration of multiaxis driving mechanism of the invention;
Fig. 8 is a kind of schematic illustration of valve opening and closing transmission mechanism of the invention.
Number explanation in figure: 1 mobile chassis, 2 multiaxis driving mechanisms, 3 valve opening and closing transmission mechanisms, 4 spacing compensators, 5
Spanner, 6 connecting flanges, 7 plate rails, 8 traveling wheels, 9 wheel drive motors, 101 the oneth RV speed reducers, 102 pedestals, 103 angular machines
Seat, 104 second motors, 105 first motors, 106 the 2nd RV speed reducers, 107 large arm, 108 third motors, 109 the 3rd RV slow down
Machine, 110 forearms, 201 bosses, 202 hollow splined shafts, 203 screw rods, 204 spline housings, 205 revolution RV speed reducers, 206 are driven
Moving gear, 207 turning motors, 208 telescope motors, 209 cylinders, 210 nuts, 211 screw belt pulleys, 212 driving pulleys, 213 pass
Dynamic band, 301 female flanges, 302 springs, 303 transmission steel balls, 304 adjustment axis, 305 hole baffle rings.
Specific embodiment
According to Fig. 1~8 specific structure that the present invention will be described in detail.The operating device of intensive installation valve includes mobile chassis
1, the multiaxis driving mechanism 2 that is assembled on mobile chassis 1 and from components such as limit switches headstock gears.Wherein mobile chassis 1 wraps
Plate rail 7 is included, the traveling wheel 8 that the connecting flange 6 on plate rail 7 and wheel drive motor 9 drive is set and waits parts.Traveling wheel 8 can be with
Using common idler wheel, or the steering wheel that can be turned to, or the sheave moved along the rail, Mecanum wheel can also be used.It is fixed on shifting
The One On The Chassis 9 quantity of wheel drive motor and specification are moved, should be determined according to the actual needs of 8 quantity of traveling wheel and specification.Work as walking
When wheel 8 is using sheave, guide rail can be placed on ground, can also use suspended structure.
Multiaxis driving mechanism 2 includes angular base 103, be assembled on angular 103 horizontal plane of base with pedestal 102
First RV speed reducer 101 and first motor 105, the 2nd RV speed reducer 106 and the second electricity being assembled on angular 103 facade of base
Machine 104, the large arm 107 that one end is connect with the 2nd RV speed reducer 106, the 3rd RV speed reducer 109 being connect with 107 other end of large arm
And third motor 108, the equal parts of the forearm 110 being connect with the 3rd RV speed reducer 109.Wherein the first, second, third RV speed reducer
101,106, the 109 common speed reducer being made of a planetary gear reducing mechanism and a differential gear reduction unit structure.
The structure of RV speed reducer includes shell, be assembled in shell it is intracorporal on the same axis of rotation with cogged input shaft
And the take-off (propeller) shaft with flange.The input shaft of each RV speed reducer is turned by corresponding motor driven take-off (propeller) shaft
Dynamic, when take-off (propeller) shaft is fixed, then the shell of RV speed reducer becomes output transmission side.The output of first RV speed reducer 101 passes
Moving axis is fixedly connected by flange with pedestal 102, and the shell of the first RV speed reducer 101 and the horizontal plane of angular base 103 are fixed
Connection.The take-off (propeller) shaft of 2nd RV speed reducer 106 is fixedly connected by flange with one end of large arm 107, the 2nd RV speed reducer
106 shell is fixedly connected with the facade of angular base 103.
Multiaxis driving mechanism 2 passes through the pedestal 102 of the first RV speed reducer 101 and the fixed company of the connecting flange 6 of mobile chassis 1
It connects, multiaxis driving mechanism 2 is made to be fixed together with mobile chassis 1, and moved in an orderly manner with mobile chassis 1.
The central axis of 101 rotating shaft of the first RV speed reducer on angular 103 horizontal plane of base is assembled in mobile bottom
The upper plane of disk 1, the vertical axis of rotation as multiaxis driving mechanism 2.First motor 105 drives the defeated of the first RV speed reducer 101
Transmission shaft is rotated around the center line of vertical axis of rotation out, while driving multiaxis driving mechanism 2 also around the center line of vertical axis of rotation
Rotation, the angle of revolution of vertical axis of rotation are 0~360.First RV speed reducer 101 preferentially uses hollow structure, to facilitate cable
Pipeline passes through from centre, and is not likely to produce abrasion and winding.
The pivot axis center line for the 2nd RV speed reducer 106 being assembled on angular 103 facade of base is parallel to mobile chassis 1
Upper plane, the parallel rotating shaft as multiaxis driving mechanism 2.Second motor 104 drives the output of the 2nd RV speed reducer 106 to pass
Moving axis is rotated around the center line of parallel rotating shaft, while being driven and being fitted together with the take-off (propeller) shaft of the 2nd RV speed reducer 106
Large arm 107 swung around the center line of parallel rotating shaft, 107 other end of large arm passes through the 3rd RV speed reducer 109 and forearm 110
One end connection.For prevent self structure collide the considerations of, swing angle is limited to -150~+150。
The pivot axis center line for being assembled in the 3rd RV speed reducer 109 of 107 other end of large arm is parallel to the upper of mobile chassis 1
Plane, the parallel rotating shaft as multiaxis driving mechanism 2.Third motor 108 drives the take-off (propeller) shaft of the 3rd RV speed reducer 109
Around parallel rotating shaft center line rotate, while drive and the 3rd RV speed reducer 109 take-off (propeller) shaft fit together it is small
Arm 110 is swung around the center line of parallel rotating shaft, and the other end of forearm 110 is connect with valve opening and closing transmission mechanism 3.For preventing
Self structure collision the considerations of, swing angle is also limited to -150~+150。
It include the spanner of valve opening and closing transmission mechanism 3, spacing compensator 4 and jack catchs type structure from limit switches headstock gear
5 equal components.Wherein valve opening and closing transmission mechanism 3 by telescoping drive mechanism, rotary motion mechanism and is supported on flexible driving machine
The equal components composition of cylinder 209 between structure and rotary motion mechanism.Telescoping drive mechanism includes telescope motor 208 and shaft end
Driving pulley 212, the screw belt pulleys 211 matched using transmission belt 213 with driving pulley 212, are connect with screw belt pulleys 211
The components such as screw rod 203 and nut 210.Rotary motion mechanism includes turning motor 207 and driving gear 206, and revolution RV slows down
Machine 205, the hollow splined shaft 202 and spline housing 204 fitted together with revolution RV speed reducer 205, is fixedly connected on hollow flower
The components such as the boss 201 on key axis 202.The hollow splined shaft 202 of rotary motion mechanism by the bearing of inner cavity with stretch
The screw rod 203 of contracting driving mechanism fits together.The boss 201 and limit for being fixed on hollow 202 front end of splined shaft compensate
The female flange 301 of 4 one end of device connects, and the female flange 301 of 4 other end of spacing compensator connects jack catchs type structure spanner 5.
The centerline parallel of revolution 205 rotating shaft of RV speed reducer of rotary motion mechanism is in hollow splined shaft 202, as valve
The parallel rotating shaft of door opening and closing transmission mechanism 3.The input of the driving driving revolution RV speed reducer 205 of gear 206 of turning motor 207
Transmission shaft is rotated around the center line of parallel rotating shaft, while being driven and being assembled in one with the take-off (propeller) shaft of revolution RV speed reducer 205
The spline housing 204 risen is rotated around the center line of parallel rotating shaft, and hollow splined shaft 202 is driven to rotate synchronously.
208 driving pulley 212 of telescope motor of telescoping drive mechanism drives spiral shell by transmission belt 213 and screw belt pulleys 211
Bar 203 rotates, and nut 210 and the hollow splined shaft 202 being firmly connected with it is driven to slide in cylinder 209 along axial direction.
Under the driving of telescope motor 208 and turning motor 207, make across the hollow of revolution 205 transmission shaft of RV speed reducer
While splined shaft 202 slides axially in cylinder 209, the center line around parallel rotating shaft is rotated synchronously, and is mended by limit
It repays device 4 and drives jack catchs type structure spanner 5, opening and closing, the adjustment of valve are completed in rotation while sliding axially.Wherein limit is mended
Repay the deviation -5 that device 4 can compensate jack catchs type structure spanner 5 with respect to valve axis angle and position~+5。
Axle construction is turned round using cocurrent and parallel from limit switches headstock gear, comparatively dense valve tree field of employment is used for, than existing
There are the less radial space for occupying valve shaft of common wrench, the convenient multiple valve operations arranged in the same direction.Multiaxis driving mechanism 2
Each parallel rotating shaft centerline direction it is parallel, the enveloping space of motion profile is upper half of annular.Wherein, circular outer
Radius is the sum of 107 length of large arm and 110 length of forearm of multiaxis driving mechanism 2, and annular inner circle radius is multiaxis driving mechanism 2
110 length of 107 length of large arm and forearm difference, it is such as 107 length 650mm of large arm, 110 length 450mm of forearm, then annular outer
Radius is 1100mm, inside radius 200mm.
Spacing compensator 4 as torque transmitting compensation device includes the female flange 301 being arranged symmetrically, and is assembled in two
Adjustment axis 304 and spring 302 between female flange 301, the transmission steel being embedded in adjustment 304 two sides bulb spherical groove of axis
Ball 303 and the hole parts such as baffle ring 305.Transmission steel ball 303 is assembled in the slideway of 301 cavity of female flange, along female flange
301 cavity slideways are driven steel ball 303 in axial sliding, using hole with 305 axial limiting of baffle ring in 301 cavity of female flange,
And it is stretched between the female flange 301 being arranged symmetrically with spring 302.It is pulled in the jack catchs type structure being connect with spacing compensator 4
Hand 5 operates valve, when the axial deviation of valve shaft is less than 5When, due to the presence of spacing compensator 4, so difference can be reduced
Damage of the heart torque to jack catchs type structure spanner 5 and valve.
The course of work:
When the operating device work of intensive installation valve, the horizontal position of each valve shaft and the spatial position at place are calibrated first
Parameter, record in the controls, while providing the specific process parameter of each valve working, be also recorded in the control system,
It is executed for being called when work.
Carry out valve operation when, first control system initialization self-test complete after, multiaxis driving mechanism 2 it is vertical
Rotating shaft and two parallel rotating shafts rotate under the driving of respective motor around the center line of its rotating shaft respectively.Wherein the first electricity
Machine 105 drives the first RV speed reducer 101, and the whole center line around vertical axis of rotation of multiaxis driving mechanism 2 is driven to rotate;Second electricity
104 output torque of machine drives large arm 107 to swing around the center line of parallel rotating shaft after 106 reinforcement of the 2nd RV speed reducer, makes big
The upper plane of arm 107 and mobile chassis 1 is at about 165Angle;108 output torque of third motor increases through the 3rd RV speed reducer 109
It drives forearm 110 to swing after power around the center line of parallel rotating shaft, makes forearm 110 and large arm 107 at about 15Angle.At this point, more
2 running track of axis driving mechanism is retracted to lesser space envelope, then makes 3 axial shrinkage of valve opening and closing transmission mechanism, by spanner
5 fall back on close to the position of multiaxis driving mechanism 2.Shifting is completely retracted into together with valve opening and closing transmission mechanism 3 to multiaxis driving mechanism 2
Within 7 horizontal extent of plate rail on dynamic chassis 1, it is ensured that whole device is in operation without the component of prominent mobile chassis 1, to meet
The more intensive multiple valve operations requirement of narrow space.After the completion of contraction, mobile chassis 1 is initialized according to control system
Data and previously given instruction move mobile chassis 1 under the driving of wheel drive motor 9.Chassis 1 to be moved moves to program and sets
Fixed position, 1 stop motion of mobile chassis.Multiaxis driving mechanism 2 starts to execute the given movement of each rotating shaft according to program,
In, the parallel rotating shaft of guarantee multiaxis driving mechanism 2 first is parallel with the required operation direction of valve shaft center line, and and valve
The valve shaft centre line that door opening and closing transmission mechanism 3 and spanner 5 operate is coaxial.At this point, driving driving pulley by telescope motor 208 again
212 driving screw belt pulleys 211 are rotated together with screw rod 203, push the boss of nut 210 and 202 front end of hollow splined shaft
201, it is flexible along the center line of rotating shaft in cylinder 209.Turning motor 207 drives revolution RV to slow down by driving gear 206
The take-off (propeller) shaft driving spline housing 204 of machine 205 rotates, and is then passed on hollow splined shaft 202, drives boss 201
And rotated by the spanner 5 that spacing compensator 4 connects, rotate the valve handle being meshed with the claw of spanner 5.Therefore, it pulls
Hand 5 drives the valve handle rotation being meshed with the claw of spanner 5 in the case where telescope motor 208 and turning motor 207 cooperate, complete
At the opening and closing of related valve, adjustment operation element.
Since valve opening and closing transmission mechanism 3 passes through the spacing compensator 4 and jack catchs type knot as torque transmitting compensation device
Structure spanner 5 is applied in combination, it is possible to which the error for compensating valve installation site and angle subtracts while guaranteeing versatility
The large torque of few valve opening tool is to equipment damage.
The common control system being made of electronic component: including drive control device and logic controller, drive control device is used
In executing the opening of various speed of corresponding motor, stopping, positive and negative rotation, logic controller is for providing each motor movement and linkage
Logical order.Power-supply system is to use convert alternating current for entire control system at direct current, including part electric energy passes through
Battery is stored to be used as outage.
Claims (5)
1. a kind of operating device of intensive installation valve, including mobile chassis, the multiaxis driving mechanism being assembled on mobile chassis
And from limit switches headstock gear, it is characterised in that: it is described from limit switches headstock gear include valve opening and closing transmission mechanism, limit
The spanner of position compensator and jack catchs type structure;The connection that multiaxis driving mechanism passes through the pedestal and mobile chassis of the first RV speed reducer
Flange is fixedly connected, and is moved in an orderly manner with mobile chassis;The first RV speed reducer revolution being assembled on angular base horizontal plane
For the central axis of axis in the upper plane of mobile chassis, first motor drives the take-off (propeller) shaft of the first RV speed reducer to return around vertical
The center line of shaft rotates, while multiaxis driving mechanism being driven to rotate around the center line of vertical axis of rotation, is assembled in angular base
The pivot axis center line of the 2nd RV speed reducer on facade is parallel to the upper plane of mobile chassis, and the 2nd RV of the second motor driven subtracts
The take-off (propeller) shaft of fast machine is rotated around the center line of parallel rotating shaft, while driving the take-off (propeller) shaft group with the 2nd RV speed reducer
The large arm being fitted together is swung around the center line of parallel rotating shaft, and the large arm other end passes through one end of the 3rd RV speed reducer and forearm
Connection, the pivot axis center line of the 3rd RV speed reducer are parallel to the upper plane of mobile chassis, and the 3rd RV of third motor driven slows down
The take-off (propeller) shaft of machine is rotated around the center line of parallel rotating shaft, while being driven and being assembled with the take-off (propeller) shaft of the 3rd RV speed reducer
Forearm together is swung around the center line of parallel rotating shaft, and the other end of forearm is connect with valve opening and closing transmission mechanism;
Valve opening and closing transmission mechanism is by telescoping drive mechanism, rotary motion mechanism and is supported on telescoping drive mechanism and revolution driving
Cylinder composition between mechanism;The centerline parallel of the revolution RV speed reducer rotating shaft of rotary motion mechanism in hollow splined shaft,
The input shaft of the sliding tooth wheel drive revolution RV speed reducer of turning motor is rotated around the center line of parallel rotating shaft, while band
The spline housing that the dynamic take-off (propeller) shaft with revolution RV speed reducer fits together is rotated around the center line of parallel rotating shaft, and is driven
Hollow splined shaft rotates synchronously;The telescope motor driving pulley of telescoping drive mechanism drives screw rod by transmission belt and screw belt pulleys
Rotation drives nut and the hollow splined shaft being firmly connected with it to slide in cylinder along axial direction;In telescope motor and revolution electricity
Under the driving of machine, while so that the hollow splined shaft across revolution RV speed reducer driving shaft is slid axially in cylinder, around flat
The center line of row rotating shaft rotates synchronously, and drives jack catchs type structure spanner by spacing compensator, turns while sliding axially
It is dynamic, complete opening and closing, the adjustment of valve.
2. the operating device of intensive installation valve according to claim 1, it is characterised in that: the mobile chassis includes disk
Connecting flange and traveling wheel on plate rail is arranged in frame, and traveling wheel is using motor-driven idler wheel or the slot run on guide rail
Wheel.
3. the operating device of intensive installation valve according to claim 1, it is characterised in that: the multiaxis driving mechanism packet
Angular base is included, the first RV speed reducer and first motor with pedestal being assembled on angular base horizontal plane are assembled in angle
The 2nd RV speed reducer and the second motor on shape base facade, the large arm that one end is connect with the 2nd RV speed reducer are another with large arm
Hold the 3rd RV speed reducer and third motor of connection, the forearm connecting with the 3rd RV speed reducer.
4. the operating device of intensive installation valve according to claim 1, it is characterised in that: the valve opening and closing driver
The screw rod that the telescoping drive mechanism of structure is included the driving pulley of telescope motor and shaft end, matched using transmission belt with driving pulley
Belt wheel, the screw rod and nut being connect with screw belt pulleys;Rotary motion mechanism includes turning motor and driving gear, and revolution RV slows down
Machine, the hollow splined shaft and spline housing fitted together with revolution RV speed reducer, is fixedly connected on the shaft end on hollow splined shaft
The hollow splined shaft of flange, rotary motion mechanism is fitted together by the bearing of inner cavity and the screw rod of telescoping drive mechanism.
5. the operating device of intensive installation valve according to claim 1, it is characterised in that: the spacing compensator includes
The female flange being arranged symmetrically, adjustment axis and the spring being assembled between two female flanges are embedded in adjustment axis two sides bulb
On transmission steel ball and hole baffle ring.
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CN110653835A (en) * | 2019-10-25 | 2020-01-07 | 深圳中科捷飞科技有限公司 | Metering room robot, metering room robot system and metering room oil production measuring method |
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CN111452019A (en) * | 2020-05-08 | 2020-07-28 | 深圳中科捷飞科技有限公司 | Unattended robot between metering room and valve group room and control method thereof |
CN111452063A (en) * | 2020-05-08 | 2020-07-28 | 深圳中科捷飞科技有限公司 | Robot between metering chamber and valve group chamber and control method thereof |
CN111452020A (en) * | 2020-05-08 | 2020-07-28 | 深圳中科捷飞科技有限公司 | Unattended robot between metering room and valve group room and control method thereof |
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