CN109570905A - A kind of high-pressure diesel electric generating set coupling assembly technology - Google Patents

A kind of high-pressure diesel electric generating set coupling assembly technology Download PDF

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Publication number
CN109570905A
CN109570905A CN201811450304.2A CN201811450304A CN109570905A CN 109570905 A CN109570905 A CN 109570905A CN 201811450304 A CN201811450304 A CN 201811450304A CN 109570905 A CN109570905 A CN 109570905A
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China
Prior art keywords
shaft coupling
shaft
coupling
generator
generating set
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CN201811450304.2A
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Chinese (zh)
Inventor
田智会
许乃强
李作雨
谢松峰
郭国良
周路来
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Shanghai Cooltech Power Co Ltd
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Shanghai Cooltech Power Co Ltd
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Priority to CN201811450304.2A priority Critical patent/CN109570905A/en
Publication of CN109570905A publication Critical patent/CN109570905A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P11/00Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for 
    • B23P11/02Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for  by first expanding and then shrinking or vice versa, e.g. by using pressure fluids; by making force fits
    • B23P11/025Connecting or disconnecting metal parts or objects by metal-working techniques not otherwise provided for  by first expanding and then shrinking or vice versa, e.g. by using pressure fluids; by making force fits by using heat or cold

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)

Abstract

The invention discloses a kind of high-pressure diesel electric generating set coupling assembly technologies, and shaft coupling and generator shaft can be made reliably to organize integrally, transmit torque by shaft coupling, prolong its service life.

Description

A kind of high-pressure diesel electric generating set coupling assembly technology
Technical field
The present invention relates to a kind of high-pressure diesel electric generating set coupling assembly technologies.
Background technique
Incorrect centering will will cause excessive vibration, so as to shorten the bearing and connector of engine and generator Service life, and be frequently necessary to centering again.
Definition that is centering content and misaligning:
(1) it the parallel centering of axis: when driven equipment is parallel but decentraction with the center line of engine, can generate flat Row misaligns, and also referred to as hole misaligns;
(2) when the center line of the center line of driven equipment and engine is not parallel, angle can axis angle centering: be generated not Centering, also referred to as face misalign.
Engine relative axle direction of rotation turn-back trend and driven equipment (generator) in the rotation side of axis To rotating tendency be exactly reaction torque.It will increase with load naturally, and cause to vibrate.This vibration is in idling It is imperceptible, but can feel in on-load.This is often as in the case where reaction torque acts on, and pedestal intensity is insufficient and generates Big pedestal amount of deflection, thus change center line centering and caused by.There are the influences of the centerline deviation of edge-to-edge for this.In engine When idling (zero load) or shutdown, deviation will disappear.
When engine and generator reach operating temperature, thermal enlargement or thermal expansion are also just with generation.It is simultaneously to vertical The expansion of straight and horizontal both direction.The expansion of vertical direction produces between component installation foot and their own rotation centerline It is raw.The size of this expansion is decided by material used, the temperature rise of appearance and from rotation center to the vertical range of installation foot. Vertical compensation includes that aligning equipment is adjusted to nonzero value.
The thermal expansion of crankshaft horizontal direction extends from the thrust bearing of engine to the other end.Start when being connected to by equipment It is necessary to considering this thermal expansion when this one end of machine.It is this swollen if driven equipment is bolted to engine cylinder body Swollen effect is slight, because cylinder body and crankshaft are almost expanded with equal expansion rate.
Level compensating, which can be used one, allows to drive the shaft coupling for making abundant relative motion between driven device.Installation When equipment, it is considered as the workspace for making horizontal direction thermal expansion enter shaft coupling, without far from shaft coupling workspace.Otherwise, meeting Cause crankshaft thrust bearing load excessive, and/or damages shaft coupling.If it is considered that making song when engine checks in hot pair Axis still has end clearance, then enough gaps should be just stayed in cold conditions.
It needs to carry out shaft coupling installation after the completion of work in set generator and engine spindle pair, buy in the market Shaft coupling includes aluminum hull and the shaft coupling and elastic rubber that set within it, and shaft coupling and elastic rubber are bolted on one It rises.
Summary of the invention
The purpose of the present invention is overcoming the deficiencies of existing technologies, a kind of high-pressure diesel electric generating set coupling assembler is provided Skill can be such that shaft coupling and generator shaft reliably organizes integrally, guarantee to moderate precision, transmit torque by shaft coupling, extend Its service life.
Realizing the technical solution of above-mentioned purpose is: a kind of high-pressure diesel electric generating set coupling assembly technology, including following Step:
S1 removes aluminum hull and elastic rubber outside shaft coupling: removing the aluminum hull of shaft coupling along the direction of elastic rubber, And aluminum hull is placed on one side;It is dismantled the bolt between shaft coupling and elastic rubber with allen wrench, and by elastic rubber and spiral shell Bolt is placed into together with aluminum hull;
S2 checks measurement shaft coupling: with the naked eye and touching to check the inner hole and keyway of shaft coupling, if jagged, corner angle The defects of;If any needing to be polished smooth with oilstone or sand paper;Shaft coupling is measured correspondingly with dial bore gage and vernier caliper Save the size of keyway in the internal diameter and shaft coupling of centre bore;
S3 measures the size of generator shaft: with the naked eye and touch to check generator shaft and key whether surface jagged, rib The flaws such as angle;If any needing to be polished smooth with oilstone and file etc.;It is measured correspondingly with outside micrometer and vernier caliper The internal diameter of key on the outer diameter and generator shaft of generator shaft;
S4 determines the magnitude of interference i of generator shaft and shaft coupling: calculating generator according to the size that step 2 and step 3 measure The magnitude of interference of axis and shaft coupling, magnitude of interference i are that the outer diameter of generator shaft subtracts the diameter of shaft coupling centre bore;
S5 determines the temperature T that shaft coupling needs to heat;
S6 heats shaft coupling: heating shaft coupling with induction heater, and measures the temperature of shaft coupling with infrared thermometer Degree stops heating after the temperature of the shaft coupling tested out reaches the temperature T that the shaft coupling that step S5 is determined needs to heat;
S7 is set with shaft coupling: shaft coupling is sleeved on generator shaft;
S8 is examined: the assembly situation of shaft coupling and generator shaft is checked after cooling, with magnet stand and dial gauge measurement connection The axially and radially bounce of joint, axially and radially bounce difference≤0.13mm of shaft coupling, then determine shaft coupling and generator The assembly of axis is qualified.
A kind of above-mentioned high-pressure diesel electric generating set coupling assembly technology in step S1, not scratch when removing aluminum hull Elastic rubber;Elastic rubber cannot be scratched and is infected with by greasy dirt.
Above-mentioned a kind of high-pressure diesel electric generating set coupling assembly technology, in step S2, with dial bore gage and vernier Slide calliper rule measure the size of keyway in the internal diameter and shaft coupling of shaft coupling centre bore, the dimension data essence of measurement correspondingly Percentile is really arrived, each position measures 2~3 times, takes its arithmetic mean of instantaneous value.
Above-mentioned a kind of high-pressure diesel electric generating set coupling assembly technology, in step S3, with outside micrometer and vernier Slide calliper rule measure the size of key on the outer diameter and generator shaft of generator shaft correspondingly, and the dimension data of measurement is accurate to percentage Position, each position measure 2~3 times, and length direction at least measures three positions, takes its arithmetic mean of instantaneous value.
A kind of above-mentioned high-pressure diesel electric generating set coupling assembly technology, specific step is as follows by the step S5:
S51, with thermometer measure environment temperature T0, the as initial temperature of shaft coupling;
S52 chooses heating temperature, the metal of minimum installation gap coefficient delta and shaft coupling when calculating shaft coupling heating installation Line of material expansion is a;
S53, according to formula T > (i+ Δ)/(103*a*D)+T0, the temperature T that the needs of shaft coupling heat is calculated,
In formula, D is the diameter of shaft coupling centre bore.
A kind of above-mentioned high-pressure diesel electric generating set coupling assembly technology, specific step is as follows by the step S7:
S71 corrects position: making shaft coupling centre bore in level, and cleans shaft coupling centre bore, makes no-sundries in hole;
S72 climbs tool using lift and lifts shaft coupling to generator shaft;
S73 is uniformly coated with lubricating oil in the mating surface of generator shaft;
S74 climbs tool using lift and shaft coupling is smoothly shifted near generator shaft, is directed at generator shaft and shaft coupling centre bore Position, be set with;When shaft coupling packs into the 1/3 of its length, shaft coupling centre bore and generator shaft are checked again Whether relative position has skew, if continuing shaft coupling suit proceeding to correct position without skew;
S75, checks whether shaft coupling can move on generator shaft, if can move, loads onto clamping tool;Then shaft coupling is allowed Save natural cooling.
A kind of above-mentioned high-pressure diesel electric generating set coupling assembly technology, in step S74, shaft coupling is just packed into motor shaft When, it is gently beaten with red copper bar, pays attention to the positional relationship of shaft coupling centre bore and generator shaft, there is crooked correction in time, When shaft coupling is packed into the 1/3 of its length, it can firmly beat, red copper bar pad is used into iron hammer in beating point when firmly beaing Beat red copper bar.
A kind of above-mentioned high-pressure diesel electric generating set coupling assembly technology, shaft coupling strike not into when, cannot fill firmly, fast Speed drawing horse traction goes out.
A kind of above-mentioned high-pressure diesel electric generating set coupling assembly technology, the vernier caliper are swum using 200/0.02mm Mark slide calliper rule;The oilstone uses 200# pink fused alumina oilstone;The sand paper uses 120~180# sand paper;The dial bore gage Measurement range is 50~160mm, measurement accuracy 0.01mm;The measurement range of the outside micrometer is 125~150mm.
High-pressure diesel electric generating set coupling assembly technology of the invention, can be such that shaft coupling reliably forms with generator shaft One is transmitted torque by shaft coupling, is prolonged its service life.
Specific embodiment
It is specific real to it below in order to make those skilled in the art be better understood when technical solution of the present invention The mode of applying is described in detail:
The embodiment of the present invention, a kind of high-pressure diesel electric generating set coupling assembly technology, comprising the following steps:
S1 removes aluminum hull and elastic rubber outside shaft coupling: removing the aluminum hull of shaft coupling along the direction of elastic rubber, And aluminum hull is placed on one side;It is dismantled the bolt between shaft coupling and elastic rubber with allen wrench, and by elastic rubber and spiral shell Bolt is placed into together with aluminum hull.Elastic rubber is not scratched when removing aluminum hull;Elastic rubber cannot be scratched and is infected with by greasy dirt.
S2 checks measurement shaft coupling: with the naked eye and touching to check the inner hole and keyway of shaft coupling, if jagged, corner angle The defects of;If any needing to be polished smooth with oilstone or sand paper;Shaft coupling is measured correspondingly with dial bore gage and vernier caliper Save the size of keyway in the internal diameter and shaft coupling of centre bore;The dimension data of measurement is accurate to percentile, and each position is surveyed Amount 2~3 times, takes its arithmetic mean of instantaneous value.
S3 measures the size of generator shaft: with the naked eye and touch to check generator shaft and key whether surface jagged, rib The flaws such as angle;If any needing to be polished smooth with oilstone and file etc.;It is measured correspondingly with outside micrometer and vernier caliper The internal diameter of key on the outer diameter and generator shaft of generator shaft;The dimension data of measurement is accurate to percentile, each portion Position measurement 2~3 times, length direction at least measures three positions, takes its arithmetic mean of instantaneous value.
S4 determines the magnitude of interference i of generator shaft and shaft coupling: calculating generator according to the size that step 2 and step 3 measure The magnitude of interference of axis and shaft coupling, magnitude of interference i are that the outer diameter of generator shaft subtracts the diameter of shaft coupling centre bore;
S5 determines the temperature T that shaft coupling needs to heat;Specific step is as follows:
S51, with thermometer measure environment temperature T0, the as initial temperature of shaft coupling;
S52 chooses heating temperature, the metal of minimum installation gap coefficient delta and shaft coupling when calculating shaft coupling heating installation Line of material expansion is a;
S53, according to formula T > (i+ Δ)/(103*a*D)+T0, the temperature T that the needs of shaft coupling heat is calculated,
In formula, D is the diameter of shaft coupling centre bore.Magnitude of interference i is too small, will lead to shaft coupling and slides axially to generate and shakes; Heating shaft coupling temperature is too low, and fit-up gap is too small, influences shaft coupling and smoothly assembles;Heating temperature is excessively high to destroy shaft coupling group Structure is knitted, product mechanical performance is influenced.
S6 heats shaft coupling: heating shaft coupling with induction heater, and measures the temperature of shaft coupling with infrared thermometer Degree stops heating after the temperature of the shaft coupling tested out reaches the temperature T that the shaft coupling that step S5 is determined needs to heat.
S7 is set with shaft coupling: shaft coupling is sleeved on generator shaft;Specific step is as follows:
S71 corrects position: making shaft coupling centre bore in level, and cleans shaft coupling centre bore, makes no-sundries in hole;
S72 climbs tool using lift and lifts shaft coupling to generator shaft;
S73 is uniformly coated with lubricating oil in the mating surface of generator shaft;
S74 climbs tool using lift and shaft coupling is smoothly shifted near generator shaft, is directed at generator shaft and shaft coupling centre bore Position, be set with;When shaft coupling packs into the 1/3 of its length, shaft coupling centre bore and generator shaft are checked again Whether relative position has skew, if continuing shaft coupling suit proceeding to correct position without skew;If shaft coupling centre bore with The relative position skew (not coaxial) of generator shaft, will lead to shaft coupling dress and does not enter;Specifically: shaft coupling is just packed into motor shaft When, it is gently beaten with red copper bar, pays attention to the positional relationship of shaft coupling centre bore and generator shaft, there is crooked correction in time, When shaft coupling is packed into the 1/3 of its length, it can firmly beat, red copper bar pad is used into iron hammer in beating point when firmly beaing Beat red copper bar.Shaft coupling strike not into when, cannot fill, to be gone out with drawing horse traction rapidly firmly, if hard dress will lead to shaft coupling cannot be light Pine pulls out, and causes major accident.
S75, checks whether shaft coupling can move on generator shaft, if can move, loads onto clamping tool;Then shaft coupling is allowed Save natural cooling.
S8 is examined: the assembly situation of shaft coupling and generator shaft is checked after cooling, with magnet stand and dial gauge measurement connection The axially and radially bounce of joint, axially and radially bounce difference≤0.13mm of shaft coupling, then determine shaft coupling and generator The assembly of axis is qualified.
In high-pressure diesel electric generating set coupling assembly technology of the invention, vernier caliper uses 200/0.02mm vernier calliper Ruler;Oilstone uses 200# pink fused alumina oilstone;Sand paper uses 120~180# sand paper;The measurement range of dial bore gage be 50~ 160mm, measurement accuracy 0.01mm;The measurement range of outside micrometer is 125~150mm.
Minimum installation gap coefficient delta is as shown in table 1 when heating installation:
Table 1
In table 1, according to the diameter of the weight of shaft coupling and shaft coupling, minimum installs gap factor when selection heating is installed Δ。
The line expansion of metal material is that the relationship of a and temperature is as shown in table 2:
Note: carbon steel heating temperature must not exceed 400 DEG C, and the shaft coupling in the present invention is generally heated to 350 DEG C~370 DEG C left sides It is right.
Table 2
In table 2, according to the heating temperature range of the material of shaft coupling and shaft coupling, the metal material stockline of shaft coupling is selected Expansion is a.
When engine and generator reach operating temperature, thermal enlargement or thermal expansion are also just with generation, it is simultaneously to vertical The expansion of straight and horizontal both direction, using high-pressure diesel electric generating set coupling assembly technology of the invention, can make shaft coupling It reliably organizes integrally, the thermal expansion in horizontal direction can be compensated with generator shaft, torque is transmitted by shaft coupling, is prolonged Its long service life.
In conclusion high-pressure diesel electric generating set coupling assembly technology of the invention, can make shaft coupling and generator Axis is reliably organized integrally, is transmitted torque by shaft coupling, is prolonged its service life.
Those of ordinary skill in the art it should be appreciated that more than embodiment be intended merely to illustrate the present invention, And be not used as limitation of the invention, as long as the change in spirit of the invention, to embodiment described above Change, modification will all be fallen within the scope of claims of the present invention.

Claims (9)

1. a kind of high-pressure diesel electric generating set coupling assembly technology, which comprises the following steps:
S1 removes aluminum hull and elastic rubber outside shaft coupling: the aluminum hull of shaft coupling is removed along the direction of elastic rubber, and will Aluminum hull is placed on one side;Dismantled the bolt between shaft coupling and elastic rubber with allen wrench, and by elastic rubber and bolt with Aluminum hull is placed into together;
S2 checks measurement shaft coupling: with the naked eye and touching to check the inner hole and keyway of shaft coupling, if jagged, corner angle etc. lack It falls into;If any needing to be polished smooth with oilstone or sand paper;It is measured in shaft coupling correspondingly with dial bore gage and vernier caliper The size of keyway in the internal diameter and shaft coupling in heart hole;
S3 measures the size of generator shaft: with the naked eye and touching to check the whether jagged, corner angle in surface etc. of generator shaft and key Flaw;If any needing to be polished smooth with oilstone and file etc.;Power generation is measured correspondingly with outside micrometer and vernier caliper The internal diameter of key on the outer diameter and generator shaft of arbor;
S4 determines the magnitude of interference i of generator shaft and shaft coupling: according to the size that step 2 and step 3 measure calculate generator shaft with The magnitude of interference of shaft coupling, magnitude of interference i are that the outer diameter of generator shaft subtracts the diameter of shaft coupling centre bore;
S5 determines the temperature T that shaft coupling needs to heat;
S6 heats shaft coupling: shaft coupling heated with induction heater, and measures the temperature of shaft coupling with infrared thermometer, when After the temperature of the shaft coupling tested out reaches the temperature T that the shaft coupling that step S5 is determined needs to heat, stop heating;
S7 is set with shaft coupling: shaft coupling is sleeved on generator shaft;
S8 is examined: being checked the assembly situation of shaft coupling and generator shaft after cooling, is measured shaft coupling with magnet stand and dial gauge Axially and radially bounce, axially and radially bounce difference≤0.13mm of shaft coupling then determines shaft coupling and generator shaft Assembly is qualified.
2. a kind of high-pressure diesel electric generating set coupling assembly technology according to claim 1, which is characterized in that step S1 In, elastic rubber is not scratched when removing aluminum hull;Elastic rubber cannot be scratched and is infected with by greasy dirt.
3. a kind of high-pressure diesel electric generating set coupling assembly technology according to claim 1, which is characterized in that step S2 In, keyway in the internal diameter and shaft coupling of shaft coupling centre bore is measured correspondingly with dial bore gage and vernier caliper Size, the dimension data of measurement are accurate to percentile, and each position measures 2~3 times, take its arithmetic mean of instantaneous value.
4. a kind of high-pressure diesel electric generating set coupling assembly technology according to claim 1, which is characterized in that step S3 In, it measures the size of key on the outer diameter and generator shaft of generator shaft correspondingly with outside micrometer and vernier caliper, surveys The dimension data of amount is accurate to percentile, and each position measures 2~3 times, and length direction at least measures three positions, takes its arithmetic Average value.
5. a kind of high-pressure diesel electric generating set coupling assembly technology according to claim 1, which is characterized in that the step Specific step is as follows by rapid S5:
S51, with thermometer measure environment temperature T0, the as initial temperature of shaft coupling;
S52 chooses heating temperature, the metal material of minimum installation gap coefficient delta and shaft coupling when calculating shaft coupling heating installation Line expansion is a;
S53, according to formula T > (i+ Δ)/(103*a*D)+T0, the temperature T that the needs of shaft coupling heat is calculated,
In formula, D is the diameter of shaft coupling centre bore.
6. a kind of high-pressure diesel electric generating set coupling assembly technology according to claim 1, which is characterized in that the step Specific step is as follows by rapid S7:
S71 corrects position: making shaft coupling centre bore in level, and cleans shaft coupling centre bore, makes no-sundries in hole;
S72 climbs tool using lift and lifts shaft coupling to generator shaft;
S73 is uniformly coated with lubricating oil in the mating surface of generator shaft;
S74 climbs tool using lift and shaft coupling is smoothly shifted near generator shaft, is directed at the position of generator shaft and shaft coupling centre bore It sets, is set with;When shaft coupling packs into the 1/3 of its length, the opposite of shaft coupling centre bore and generator shaft is checked again Whether position has skew, if continuing shaft coupling suit proceeding to correct position without skew;
S75, checks whether shaft coupling can move on generator shaft, if can move, loads onto clamping tool;Then allow shaft coupling from It is so cooling.
7. a kind of high-pressure diesel electric generating set coupling assembly technology according to claim 6, which is characterized in that step It in S74, when shaft coupling has just been packed into motor shaft, is gently beaten with red copper bar, pays attention to shaft coupling centre bore and generator shaft Positional relationship has crooked correction in time, when shaft coupling is packed into the 1/3 of its length, can firmly beat, will when firmly beaing Red copper bar pad beats red copper bar in beating point, with iron hammer.
8. a kind of high-pressure diesel electric generating set coupling assembly technology according to claim 7, which is characterized in that shaft coupling Strike not into when, cannot fill, to be gone out with drawing horse traction rapidly firmly.
9. a kind of high-pressure diesel electric generating set coupling assembly technology according to claim 1, which is characterized in that the trip It marks slide calliper rule and uses 200/0.02mm vernier caliper;The oilstone uses 200# pink fused alumina oilstone;The sand paper uses 120~180# Sand paper;The measurement range of the dial bore gage is 50~160mm, measurement accuracy 0.01mm;The survey of the outside micrometer Amount range is 125~150mm.
CN201811450304.2A 2018-11-30 2018-11-30 A kind of high-pressure diesel electric generating set coupling assembly technology Withdrawn CN109570905A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112605607A (en) * 2020-11-17 2021-04-06 贵州高峰石油机械股份有限公司 Method for accurately positioning cylindrical spline and preventing welding cracks
CN114153180A (en) * 2021-11-27 2022-03-08 北京工业大学 Grinding machine spindle thermal error prediction method

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CN104625569A (en) * 2014-12-10 2015-05-20 镇江市远程传动机械有限责任公司 Hot sleeving assembly method for coupler

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4838116A (en) * 1987-08-31 1989-06-13 Kioritz Corporation Crank
CN201151384Y (en) * 2008-01-17 2008-11-19 南车资阳机车有限公司 Diesel electric set for diesel locomotive
CN104625569A (en) * 2014-12-10 2015-05-20 镇江市远程传动机械有限责任公司 Hot sleeving assembly method for coupler

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Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112605607A (en) * 2020-11-17 2021-04-06 贵州高峰石油机械股份有限公司 Method for accurately positioning cylindrical spline and preventing welding cracks
CN114153180A (en) * 2021-11-27 2022-03-08 北京工业大学 Grinding machine spindle thermal error prediction method
CN114153180B (en) * 2021-11-27 2024-03-26 北京工业大学 Method for predicting thermal error of main shaft of grinding machine

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Application publication date: 20190405