CN109569584A - One kind having the active NO of good low temperaturexStorage reduction catalyst - Google Patents

One kind having the active NO of good low temperaturexStorage reduction catalyst Download PDF

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CN109569584A
CN109569584A CN201811561198.5A CN201811561198A CN109569584A CN 109569584 A CN109569584 A CN 109569584A CN 201811561198 A CN201811561198 A CN 201811561198A CN 109569584 A CN109569584 A CN 109569584A
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catalyst
houghite
deionized water
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preparation
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崔晨晨
王仲鹏
刘伟
艾利杰
孙宇琦
赵雨薇
李心童
王秀菊
王立国
何芳
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University of Jinan
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    • B01J23/34Manganese
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8621Removing nitrogen compounds
    • B01D53/8625Nitrogen oxides
    • B01D53/8628Processes characterised by a specific catalyst
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D53/92Chemical or biological purification of waste gases of engine exhaust gases
    • B01D53/94Chemical or biological purification of waste gases of engine exhaust gases by catalytic processes
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    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/007Mixed salts
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/20Catalysts, in general, characterised by their form or physical properties characterised by their non-solid state
    • B01J35/23Catalysts, in general, characterised by their form or physical properties characterised by their non-solid state in a colloidal state
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/391Physical properties of the active metal ingredient
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    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/615100-500 m2/g
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
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    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/03Precipitation; Co-precipitation
    • B01J37/031Precipitation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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    • B01D2258/00Sources of waste gases
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    • B01D2258/012Diesel engines and lean burn gasoline engines
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Abstract

The present invention provides one kind to have the active NO of good low temperaturexStorage reduction catalyst and preparation method thereof belongs to the technical field of Air Pollution Control.The present invention uses cationic surfactant aid coprecipitation method, is prepared for the Mn substituted type houghite mixed oxide catalyst of active component high degree of dispersion, which has good NOxStorage reduction removal ability.Preparation method are as follows: the soluble salt solutions containing Mn, Mg, Al are dissolved in deionized water and obtain solution a, by NaOH and Na2CO3It is dissolved in deionized water and obtains solution b, solution a and b is added dropwise simultaneously into deionized water, it controls rate of addition and maintains pH in a certain range, cetab (CTAB) is added after precipitating, gained mixed solution obtains houghite predecessor after stirring in water bath, cooling, suction filtration, washing, drying, then after houghite predecessor being roasted under the high temperature conditions, composite oxide catalysts are made.This method simple process, easy to operate easily controllable, low in cost, oxide catalyst specific surface area obtained is larger, and crystal grain is small and is evenly distributed, and has good stability.(150oC~350oC) catalytic activity with higher, active component utilization rate height are environmental-friendly at low temperature for the low temperature catalyst.

Description

One kind having the active NO of good low temperaturexStorage reduction catalyst
Technical field
There is the active NO of good low temperature the present invention relates to a kind ofxStorage reduction catalyst belongs to atmosphere pollution control Technical field processed.
Background technique
According to statistics, Chinese automobile volume of production and marketing in 2017 is more than 29,000,000.With the continuous development of economic level, vapour Vehicle volume of production and marketing will keep the impetus of sustainable growth.The high speed development of automobile industry also brings energy shortage and environmental pollution Problem.Nitrogen oxides (NOx) be automotive emission major pollutants, it can cause acid rain, photochemical fog, soil A series of problem of environmental pollutions such as eutrophication, or even can also endanger the health of the mankind.Under this overall background, lean burn technology It comes into being.Lean Burning Technique is the effective measures for reducing motor vehicle exhaust emission and reducing fuel consumption.Lean-combustion engine is steady Surely the air-fuel ratio 23~27 to work, oxygen concentration is generally greater than 5 % in tail gas, has and saves fuel, reduce greenhouse gases, CO and The advantages that granular material discharged;But the presence of excess of oxygen has inevitably resulted in high concentration nitrogen oxide (NOx) generation with Discharge.
1996, Toyota Company's proposition restored (NO with nitrogen oxides storagexStorage Reduction, NSR) skill Art solves the NO of lean-combustion enginex Pollution problem.The working principle of nitrogen oxides storage reduction technique are as follows: in the lean-burn stage, NOxThrough processes such as absorption, oxidation and diffusions, finally it is stored in material in the form of NO3-N and NO2-N.In fuel-rich rank Section, NO3-N and NO2-N decompose, and release NOx, in HC, CO and H2It is reduced in the presence of equal reducing agents environmental-friendly N2.Nitrogen oxides storage reduction technique is because having denitration efficiency height, not additional reducing agent and preferably solving low temperature especially It is cold start-up and idling NO when drivingxThe advantages that with the emission problem of unburned HC, and become and be suitable for removing lean-combustion engine nitrogen A kind of effective means of oxide;Wherein, high-performance nitrogen oxides storage reducing catalyst design and develop be the technology core The heart.
Nitrogen oxides storage reducing catalyst is mainly made of carrier, storage component and active component.Toyota Company's exploitation Typical nitrogen oxides storage reducing catalyst be Pt/BaO/Al2O3, the Japanese market of no sulphur or ultra low sulfur fuels at Function, which is launched, to be used.Typical Pt/BaO/Al2O3Catalyst is in 300 oC or so storage activity with higher.However for diesel oil Tail gas temperature is usually lower, and when automobile is run at a low speed, exhaust temperature is down to 150 oC, therefore for traditional Pt/Ba/ Al2O3Catalyst NO at a lower temperaturexAmount of storage is less, and NO oxidability is weak under low temperature, so as to cause catalytic activity compared with It is low, therefore, wide active temperature windows are developed, the nitrogen oxides storage reducing catalyst with good low temperature catalytic activity is the neck The emphasis in domain.
Summary of the invention
For the not low temperature resistant problem of current NSR catalyst, the object of the present invention is to provide one kind with good low The active NO of temperaturexStorage reduction catalyst.
The present invention is realized by following measures:
Catalyst of the present invention is a kind of composite oxide catalysts, including four kinds of manganese, magnesium, aluminium, oxygen elemental compositions, manganese, The ratio between amount of substance of magnesium, three metal ion species of aluminium is (5-20): (55-70): 25, the invention also discloses a kind of above-mentioned catalysis The preparation method of agent, comprising the following steps:
(1) soluble salt solutions are prepared according to the composition of catalyst and its mass ratio of the material;
(2) with NaOH and Na2CO3Mixed ammonium/alkali solutions be precipitating reagent, NaOH and Na2CO3Concentration molar ratio is 2;
(3) a certain amount of cationicsurfactants are weighed to be dissolved in the water-bath for being placed on first-class temperature in deionized water sufficiently It stirs to dissolve;
(4) at room temperature, above-mentioned mixing salt solution and mixed ammonium/alkali solutions are instilled simultaneously in the container for filling deionized water, is acutely stirred It mixes, and keeps pH value in 8-12, CTAB is added after dripping off, gained slurries are placed in aging 2-24 h in 50-80 oC water-bath, it is cold But to room temperature, then filtering is washed with deionized to neutrality, gained filter cake after 1-12 h drying, is made in 60-100 oC Houghite predecessor;
(5) gained houghite predecessor is placed in Muffle furnace, in 500-800 oC roasting temperature 5-10 h up to compound Oxide catalyst.
The preparation method of aforementioned present invention, soluble salt solutions are manganese nitrate, magnesium nitrate and aluminum nitrate.
In step described in aforementioned present invention (2), the molar concentration of NaOH is preferably 0.5-2 mol/L.The step (3) In, the molar ratio of cationic surfactant and metal ion is 0.1:1.
The present invention uses cationic surfactant aid coprecipitation method, and the Mn for being prepared for active component high degree of dispersion replaces Type houghite mixed oxide catalyst, preparation method simple process of the present invention is easily controllable, pollution-free, at low cost, low Temperature is lower to have good NOxStorage reduction removal ability, to NOxPurification efficiency it is high, be suitable for lean-combustion engine tail gas NOxImprovement.
Detailed description of the invention
Fig. 1 is the XRD spectra of embodiment 1,2,3,4 and comparative example 5.
Fig. 2 is the NO of embodiment 3 at different temperaturesxAdsorb spectrogram.
Fig. 3 is NO of the embodiment 3 under different adsorption tempsxSpectrogram is desorbed.
Fig. 4 is embodiment 1,2,3,4 and comparative example 5 15 NO in 150 oCxPoor-rich combustion circulation NOx's Removal rate.
Specific embodiment
In order to illustrate more clearly of the present invention, following embodiment is enumerated, but it is without any restrictions to the scope of the present invention.
Embodiment 1
Being prepared using coprecipitation has the active NO of good low temperature containing transient metal MnxStorage reduction composite oxides are urged Agent.The following steps are included:
(1) a certain amount of Mn (NO is weighed respectively according to stoichiometric ratio Mn:Mg:Al=5:70:253)2 ·4H2O、Mg(NO3)2 ·6H2O and Al (NO3)3 ·9H2O nitrate is dissolved in deionized water, is configured to mixing salt solution a;
(2) claim a certain amount of NaOH and Na2CO3It is configured to the mixed ammonium/alkali solutions b that molar concentration rate is 2;
(3) a certain amount of cationicsurfactants are weighed to be dissolved in deionized water, is placed in the water-bath of certain temperature and fills Divide and stirs to dissolve;
(4) mixing salt solution and mixed ammonium/alkali solutions is added dropwise simultaneously into deionized water, while being vigorously stirred is uniformly mixed it, control Rate of addition processed maintains pH that the cationicsurfactants of step (3) preparation are added after 8-12, precipitating, by institute Mixed solution is placed in 50-80 oC stirred in water bath 2-24 h, then cool to room temperature, filter, wash to filtrate and become Property, filter cake is put into 60-100 oC in baking oven and dries 1-12 h, obtains houghite predecessor;
(5) houghite predecessor is placed in Muffle furnace, is warming up to 500-800 oC constant temperature calcining 5-10 h up to composite oxygen Compound catalyst.By test, specific surface area is larger, is 144 m2/ g, average grain diameter is smaller, is 14.3 nm, and pattern is The vermicular structure of class reunited together, agglomeration may be related with high-temperature calcination.
Embodiment 2
Being prepared using coprecipitation has the active NO of good low temperature containing transient metal MnxStorage reduction composite oxides are urged Agent.The following steps are included:
(1) a certain amount of Mn (NO is weighed respectively according to stoichiometric ratio Mn:Mg:Al=10:60:253)2 ·4H2O、Mg(NO3)2 ·6H2O and Al (NO3)3 ·9H2O nitrate is dissolved in deionized water, is configured to mixing salt solution a;
(2) claim a certain amount of NaOH and Na2CO3It is configured to the mixed ammonium/alkali solutions b that molar concentration is respectively 2;
(3) it weighs a certain amount of cationic surfactant to be dissolved in deionized water, is placed in the water-bath of certain temperature and sufficiently stirs It mixes and makes it dissolve;
(4) mixing salt solution and mixed ammonium/alkali solutions is added dropwise simultaneously into deionized water, while being vigorously stirred is uniformly mixed it, control Rate of addition processed maintains pH that cationicsurfactants are added after 8-12, precipitating, gained mixed solution is placed in 50-80 oC stirred in water bath 2-24 h, then cools to room temperature, and filters, washs to filtrate and become neutral, filter cake is put into baking 60-100 oC dries 1-12 h in case, obtains houghite predecessor;
(5) houghite predecessor is placed in Muffle furnace, is warming up to 500-800 oC constant temperature calcining 5-10 h up to composite oxygen Compound catalyst.By test, composite oxide catalysts specific surface area made from this method is 136 m2/ g, average grain diameter are 15.9 nm。
Embodiment 3
Being prepared using coprecipitation has the active NO of good low temperature containing transient metal MnxStorage reduction composite oxides are urged Agent.The following steps are included:
(1) a certain amount of Mn (NO is weighed respectively according to stoichiometric ratio Mn:Mg:Al=15:60:253)2 ·4H2O、Mg(NO3)2 ·6H2O and Al (NO3)3 ·9H2O nitrate is dissolved in deionized water, is configured to mixing salt solution a;
(2) claim a certain amount of NaOH and Na2CO3It is configured to the mixed ammonium/alkali solutions b that molar concentration is respectively 2;
(3) a certain amount of cationicsurfactants are weighed to be dissolved in deionized water, is placed in the water-bath of certain temperature and fills Divide and stirs to dissolve;
(4) mixing salt solution and mixed ammonium/alkali solutions is added dropwise simultaneously into deionized water, while being vigorously stirred is uniformly mixed it, control Rate of addition processed maintains pH that cationicsurfactants are added after 8-12, precipitating, gained mixed solution is placed in 50-80 oC stirred in water bath 2-24 h, then cools to room temperature, and filters, washs to filtrate and become neutral, filter cake is put into baking 60-100 oC dries 1-12 h in case, obtains houghite predecessor;
(5) houghite predecessor is placed in Muffle furnace, is warming up to 500-800 oC constant temperature calcining 5-10 h up to composite oxygen Compound catalyst.By test, composite oxide catalysts specific surface area made from this method is 133 m2/ g, average grain diameter are 22.6 nm, pattern are the nanometer spherical being evenly distributed.
Embodiment 4
Being prepared using coprecipitation has the active NO of good low temperature containing transient metal MnxStorage reduction composite oxides are urged Agent.The following steps are included:
(1) a certain amount of Mn (NO is weighed respectively according to stoichiometric ratio Mn:Mg:Al=20:55:253)2 ·4H2O、Mg(NO3)2 ·6H2O and Al (NO3)3 ·9H2O nitrate is dissolved in deionized water, is configured to mixing salt solution a;
(2) claim a certain amount of NaOH and Na2CO3It is configured to the mixed ammonium/alkali solutions b that molar concentration is respectively 2;
(3) a certain amount of cationicsurfactants are weighed to be dissolved in deionized water, is placed in the water-bath of certain temperature and fills Divide and stirs to dissolve;
(4) mixing salt solution and mixed ammonium/alkali solutions is added dropwise simultaneously into deionized water, while being vigorously stirred is uniformly mixed it, control Rate of addition processed maintains pH that cationicsurfactants are added after 8-12, precipitating, gained mixed solution is placed in 50-80 oC stirred in water bath 2-24 h, then cools to room temperature, and filters, washs to filtrate and become neutral, filter cake is put into baking 60-100 oC dries 1-12 h in case, obtains houghite predecessor;
(5) houghite predecessor is placed in Muffle furnace, is warming up to 500-800 oC constant temperature calcining 5-10 h up to composite oxygen Compound catalyst.By test, composite oxide catalysts specific surface area made from this method is 139 m2/ g, average grain diameter are 19.6 nm。
Comparative example 5
NO is prepared using coprecipitationxStorage reduction composite oxide catalysts.The following steps are included:
(1) a certain amount of Mg (NO is weighed respectively according to stoichiometric ratio Mg:Al=3:13)2 ·6H2O and Al (NO3)3 ·9H2O Nitrate is dissolved in 100 mL deionized waters, is configured to mixing salt solution a;
(2) claim a certain amount of NaOH and Na2CO3It is configured to the mixed ammonium/alkali solutions b that molar concentration is respectively 2;
(3) a certain amount of cationicsurfactants are weighed and are dissolved in deionized water (cationic surfactant and metal The molar ratio of ion is 0.1:1), it is placed on to be sufficiently stirred in the water-bath of certain temperature and makes it dissolve;
(4) mixing salt solution and mixed ammonium/alkali solutions is added dropwise simultaneously into deionized water, while being vigorously stirred is uniformly mixed it, control Rate of addition processed maintains pH that cationicsurfactants are added after 8-12, precipitating, gained mixed solution is placed in 50-80 oC stirred in water bath 2-24 h, then cools to room temperature, and filters, washs to filtrate and become neutral, filter cake is put into baking 60-100 oC dries 1-12 h in case, obtains houghite predecessor;
(5) houghite predecessor is placed in Muffle furnace, is warming up to 500-800 oC constant temperature calcining 5-10 h up to composite oxygen Compound catalyst.
Test case 1
The catalyst prepared in Example 3, simulated exhaust gas discharge atmosphere, carry out in catalyst sample evaluation system static NOxStore reduction experiment test.Constant temperature static state active testing temperature is 150 oC, 200 oC, 250 oC, 300 oC, 350 o C.Exit NO, NO are continuously recorded using nitrogen-oxide analyzer, during experiment2、NOxConcentration, evaluating catalyst result see Fig. 2 and 3, catalyst n O is calculated separately using formulaxAdsorption capacity (NAC) and NOxStorage capacity (NSC).It is computed, catalyst n OxIt inhales Attached ability (NAC) and NOxStorage capacity (NSC) is shown in Table 1, and the catalyst of embodiment 3 is when adsorption temp is 150 oC, when penetrating Between (TB) longest, NOxAdsorbance (NAC) is also up to 1229 μm of olg-1, illustrate the catalyst at low temperature and have and is good NOxStorage performance.
The NO of 1 embodiment of table, 3 catalystxStorage capacity
TBTime of break-through;NAC- Catalyst Adsorption NOxAmount;NSC-is via NOxThe NO obtained is desorbedxStorage capacity.
Test case 2
The catalyst prepared in Example 1,2,3,4 and comparative example 5 carries out NOxPoor-rich combustion recycle dynamic experiment. Dynamic activity test temperature is 150 oC, lean combustion atmosphere are as follows: 120 s, 500 ppm NO+7.5 vol.% O2 He air-flow, mix Conjunction gas flow is 100 mL/min, and fuel-rich atmosphere is 60 s, 5 vol.% H2N2Air-flow, mixed gas flow are 100 mL/ Min is recycled 15 times.Exit NO is continuously recorded using nitrogen-oxide analyzer, in experimentationxConcentration.Test result is shown in figure 4, it is computed and obtains each catalyst n OxAverage removal rate, from Table 2, it can be seen that with it is no doping Mn comparative example 5 It compares, embodiment 1,2,3,4 all has good NO at 150 oCxRemoval rate, average removal rate is all in 70 % or more.
The NO of 2 embodiment catalyst of tablexAverage removal rate
Sample Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4 Comparative example 5
NOxAverage removal rate (%) 72.5 71.5 72.3 70.0 54.7

Claims (5)

1. one kind has the active NO of good low temperaturexStorage reduction catalyst, it is characterized in that: the catalyst is a kind of compound Oxide catalyst, including four kinds of manganese, magnesium, aluminium, oxygen elemental compositions, the ratio between manganese, magnesium, amount of substance of three metal ion species of aluminium be (5-20): (55-70): 25.
2. the preparation method of the catalyst according to claim 1, it is characterised in that the following steps are included:
(1) soluble salt solutions are prepared according to the composition of catalyst and its mass ratio of the material;
(2) with NaOH and Na2CO3Mixed ammonium/alkali solutions be precipitating reagent, NaOH and Na2CO3Concentration molar ratio is 2;
(3) a certain amount of cationicsurfactants are weighed to be dissolved in the water-bath for being placed on certain temperature in deionized water sufficiently It stirs to dissolve;
(4) at room temperature, above-mentioned mixing salt solution and mixed ammonium/alkali solutions are instilled simultaneously in the container for filling deionized water, acutely Stirring, and keep pH value in 8-12, surfactant is added after dripping off, gained slurries are placed in aging 2- in 50-80oC water-bath 24 h, are cooled to room temperature, then filtering is washed with deionized to neutrality, and gained filter cake is dried in 60-100oC by 1-12 h Afterwards, houghite predecessor is made;
(5) gained houghite predecessor is placed in Muffle furnace, in 500-800 oC roasting temperature 5-10 h up to compound Oxide catalyst.
3. method according to claim 2, it is characterised in that the soluble salt solutions are manganese nitrate, magnesium nitrate and nitric acid Aluminium.
4. preparation method according to claim 2, it is characterised in that in the step (2), the molar concentration of NaOH is 0.5-2.0 mol/L。
5. preparation method according to claim 2 or 3, it is characterised in that the cation surface activating in the step (3) The molar ratio of agent CTAB and metal ion is 0.1:1.
CN201811561198.5A 2018-12-20 2018-12-20 One kind having the active NO of good low temperaturexStorage reduction catalyst Pending CN109569584A (en)

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CN114700082A (en) * 2022-04-28 2022-07-05 江苏蓝溪环境科技有限公司 Preparation method of catalyst for ozone tail gas destruction
CN114887618A (en) * 2022-05-10 2022-08-12 济南大学 MnO with magnesium-aluminum composite oxide as carrier x High-efficiency ultralow-temperature denitration catalyst
CN115228456A (en) * 2021-12-17 2022-10-25 中国石油天然气股份有限公司 High-efficiency catalyst for catalytic decomposition of nitrous oxide
CN115253666A (en) * 2022-07-04 2022-11-01 江苏理工学院 Method for removing VOCs (volatile organic compounds) by coupling hydrotalcite-like compound with low-temperature plasma and application

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