A kind of wear-resisting mine fireproof hawser and its processing method
Technical field
The present invention relates to hawser technical field, specially a kind of wear-resisting mine fireproof hawser and its processing method.
Background technique
Hawser has tension, shock resistance, wear-resistant, the flexible performances such as light and soft, the flat rope for tying ship.It is required that
Have tension, shock resistance, wear-resistant, the flexible performances such as light and soft.Past commonly uses cable wire, fiber crops or cotton cord;After synthetic fibers occur,
The production such as multi-purpose greatly polyamide fibre, polypropylene fibre, polyvinyl, terylene.Synthetic fibre rope is except light specific gravity, intensity height, shock resistance and wearability
Other than good, have the advantages that corrosion-resistant, resistance to go rotten, resistance to damage by worms.If the intensity and wear resistance of polyamide fibre hawser are more than fiber crops, cotton hawser number
Times, polypropylene fibre hawser specific gravity is less than water, can bubble through the water column, easy and safe to operate.Chemical fibre hawser is divided into 3 strands, multiply by processing structure
Coil buckling hawser and 8 strands, multiply volume two class of stranded cable rope.3 strands of general diameters of hawser are 4~50 millimeters, and 8 strands of general diameters of hawser are 35
~120 millimeters.Chemical fibre hawser is also widely used in communications and transportation, industry, mine, sport and fishery etc. in addition to for ship's mooring
Aspect.According to special purpose needs, metal material can be also incorporated into cable core.
The place that hawser uses has very much, because hawser comparatively can be more durable, although existing hawser has
There are shock resistance and wearability, but this Impact wear resistance is much insufficient, and existing hawser does not have fire line, and then leads
Cause the service life of hawser too short.It needs to be replaced frequently.
Summary of the invention
(1) the technical issues of solving
In view of the deficiencies of the prior art, it the present invention provides a kind of wear-resisting mine fireproof hawser and its processing method, solves existing
Although some hawsers have shock resistance and wearability, this Impact wear resistance is much insufficient, and existing hawser does not have
There is fire line, and then causes the service life of hawser too short.The problem of needing to be replaced frequently.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs: a kind of wear-resisting mine fireproof hawser, including core
Body, the outer surface of the core are fixedly connected with flame-retardant layer, and the outer surface of the flame-retardant layer is fixedly connected with wearing layer, the core
It is woven between body and the outer surface of flame-retardant layer by the first winding layer, is twined between the flame-retardant layer and wearing layer by second
Winding layer weaves.
Preferably, the material of the core is a kind of high-tech synthetic fibers, and the entitled of chemical material is gathered to benzene two
First elder generation acyl phenylenediamine.
Preferably, the material of the flame-retardant layer is to have vitreous silica, phenolic resin, land plaster and red stone column.
Preferably, it is Fypro that the material of the wearing layer, which is abrasion resistant fibrous and abrasion resistant fibrous material,.
Preferably, the material of first winding layer and the second winding layer is hydroxypropyl methyl fiber, hydroxypropyl methyl
The viscosity of fiber is hydroxypropyl methyl fiber.
Preferably, the cross-sectional diameter of the core is 8mm, and the cross-sectional diameter of the flame-retardant layer is 4mm, and wearing layer
Cross-sectional diameter be 6mm.
The invention also discloses a kind of processing methods of wear-resisting mine fireproof hawser, specifically comprise the following steps:
Step 1: taking 20-30 parts of benzene diformazan elder generation acyl phenylenediamine, chemical material is placed on the inside of pot arch, and 12- is added
15 parts of water and benzene diformazan elder generation acyl phenylenediamine, mixes, and the agitating device in pot arch stirs it 10-13 minutes, makes benzene diformazan
First acyl phenylenediamine forms one with water, and controlling its temperature is 60-75 degrees Celsius, is heated 20-30 minutes.
Step 2: by the benzene diformazan elder generation acyl phenylenediamine after heating, colloid substance is placed in processing unit (plant), after making heating
Benzene diformazan elder generation acyl phenylenediamine, colloid substance forms rope form, and toasts to it, and processing temperature is 120-135 degrees Celsius, processing
60-75 minutes, make benzene diformazan elder generation acyl phenylenediamine, colloid substance is processed into core.
Step 3: taking 30-45 parts of vitreous silica, 10-14 parts of phenolic resin, 13-19 parts of land plaster and red stone column 6-7 respectively
Part.
Step 4: vitreous silica, phenolic resin, land plaster and the red stone column in step 3 are placed in stir chamber
Portion, and 30 parts of colloid substances are added, adds 10-12 part of water and starts to stir, stir to 30-35 minutes, and when stirring controls it
Temperature is 50-65 degrees Celsius, forms it into the flame-retardant layer of colloid substance
Step 5: the flame-retardant layer processed in step 4 is placed in processing unit (plant), and the core for forming step 2 is put into
In the inner surface of flame-retardant layer, rotate processing unit (plant), to filling the first winding layer between flame-retardant layer and core while stirring,
One is formed it into, controlled at 80-90 degrees Celsius.
Step 6: the second winding layer, and the appearance of the second winding layer are coated in the flame-retardant layer outer surface formed into step 5
Face is coated abrasion resistant fibrous, rotates processing unit (plant), and it is more uniform by roller to smear it, controlled at 70-
80 degrees Celsius.
(3) beneficial effect
The present invention provides a kind of wear-resisting mine fireproof hawser and its processing methods.Have it is following the utility model has the advantages that
The wear-resisting mine fireproof hawser and its processing method, are fixedly connected with flame-retardant layer by the outer surface of core, flame-retardant layer
Outer surface is fixedly connected with wearing layer, is woven between core and the outer surface of flame-retardant layer by the first winding layer, flame-retardant layer
It is woven between wearing layer by the second winding layer, using the cooperation between flame-retardant layer and wearing layer there is hawser high-strength
The anti-flammability and wearability of degree, substantially increase the service performance of hawser, extend the service life of hawser, while core is certainly
The material properties of body can be further improved the intensity of hawser, reinforce the anti-shot ability of hawser.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention;
Fig. 2 is structure sectional view of the invention.
In figure, 1- core, 2- flame-retardant layer, 3- wearing layer, the first winding layer of 4-, 5-, the second winding layer.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
The embodiment of the present invention provides a kind of technical solution referring to FIG. 1-2: a kind of wear-resisting mine fireproof hawser and its processing
Method, including core 1, the material of core 1 are a kind of high-tech synthetic fibers, and the entitled poly- terephthaldehyde of chemical material is first
Acyl phenylenediamine is also known as aramid fiber, and the cross-sectional diameter of core 1 is 8mm, and the cross-sectional diameter of flame-retardant layer is 4mm, and wearing layer 3
Cross-sectional diameter be 6mm, the outer surface of core 1 is fixedly connected with flame-retardant layer 2, utilizes matching between flame-retardant layer 2 and wearing layer 3
Closing makes hawser have high-intensitive anti-flammability and wearability, substantially increases the service performance of hawser, extends the use of hawser
It service life, while the material properties of core itself, can be further improved the intensity of hawser, reinforced the anti-shot ability of hawser, hindered
The material of combustion layer 2 is to have vitreous silica, phenolic resin, land plaster and red stone column, and the outer surface of flame-retardant layer 2 is fixedly connected with wear-resisting
Layer 3, it is Fypro, the appearance of core 1 and flame-retardant layer 2 that the material of wearing layer 3, which is abrasion resistant fibrous and abrasion resistant fibrous material,
It is woven between face by the first winding layer 4, the material of the first winding layer 4 and the second winding layer 5 is hydroxypropyl methyl fibre
Dimension, the viscosity of hydroxypropyl methyl fiber are hydroxypropyl methyl fiber, are compiled between flame-retardant layer 2 and wearing layer 3 by the second winding layer 5
It knits.
The invention also discloses a kind of processing methods of wear-resisting mine fireproof hawser, specifically comprise the following steps:
Step 1: taking 20-30 parts of benzene diformazan elder generation acyl phenylenediamine, chemical material is placed on the inside of pot arch, and 12- is added
15 parts of water and benzene diformazan elder generation acyl phenylenediamine, mixes, and the agitating device in pot arch stirs it 10-13 minutes, makes benzene diformazan
First acyl phenylenediamine forms one with water, and controlling its temperature is 60-75 degrees Celsius, is heated 20-30 minutes.
Step 2: by the benzene diformazan elder generation acyl phenylenediamine after heating, colloid substance is placed in processing unit (plant), after making heating
Benzene diformazan elder generation acyl phenylenediamine, colloid substance forms rope form, and toasts to it, and processing temperature is 120-135 degrees Celsius, processing
60-75 minutes, make benzene diformazan elder generation acyl phenylenediamine, colloid substance is processed into core 1.
Step 3: taking 30-45 parts of vitreous silica, 10-14 parts of phenolic resin, 13-19 parts of land plaster and red stone column 6-7 respectively
Part.
Step 4: vitreous silica, phenolic resin, land plaster and the red stone column in step 3 are placed in stir chamber
Portion, and 30 parts of colloid substances are added, adds 10-12 part of water and starts to stir, stir to 30-35 minutes, and when stirring controls it
Temperature is 50-65 degrees Celsius, forms it into the flame-retardant layer 2 of colloid substance
Step 5: the flame-retardant layer 2 processed in step 4 is placed in processing unit (plant), and the core 1 for forming step 2 is put
Enter the inner surface in flame-retardant layer 2, rotate processing unit (plant), is twined while stirring to filling first between flame-retardant layer 2 and core 1
Winding layer 4, forms it into one, controlled at 80-90 degrees Celsius.
Step 6: the second winding layer 5 is coated in 2 outer surface of flame-retardant layer formed into step 5, and the second winding layer 5 is outer
Surface is coated abrasion resistant fibrous, rotates processing unit (plant), and it is more uniform by roller to smear it, controlled at
70-80 degrees Celsius.
Use case:
In a miner operation, a kind of rope made of hemp very ordinary on the market is used, which causes the rope made of hemp very strong
Hard friction, temperature when due to the operation is very high, and along with friction, which the sign being broken occurs, and after artificial discovery, stands
Horse stops operation, and hawser of the invention was used in the generation just not caused the accident later, uses benzene diformazan elder generation acyl phenylenediamine,
Obtain the core of the rope for material parallel fabrication, have very strong wearability, and the outer surface of core be added vitreous silica,
The colloid substance that phenolic resin, land plaster and red stone column are formed forms flame-retardant layer, and the rope is enable to carry out operation in the environment of high temperature,
And plus abrasion resistant fibrous, enhance its wearability, substantially increase the fastness of the rope, it is either more after the rope
High temperature, and the abrasion that how strong experience is, the trace not all being broken at all stay away from work without leave also safe to use, substantially increase absence from work without reason
The safety of operation.
It should be noted that, in this document, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also including other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
A variety of variations, modification, replacement can be carried out to these embodiments without departing from the principles and spirit of the present invention by understanding
And modification, the scope of the present invention is defined by the appended.