CN109553397A - A kind of converter fettling big fabric and preparation method thereof - Google Patents

A kind of converter fettling big fabric and preparation method thereof Download PDF

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Publication number
CN109553397A
CN109553397A CN201811623852.0A CN201811623852A CN109553397A CN 109553397 A CN109553397 A CN 109553397A CN 201811623852 A CN201811623852 A CN 201811623852A CN 109553397 A CN109553397 A CN 109553397A
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magnesia
partial size
speed rail
converter
magnesium carbon
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耿贺贺
张义先
尹斌
金钊
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Haicheng Lear Meg Materials Co Ltd Sita
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Haicheng Lear Meg Materials Co Ltd Sita
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    • C04B35/03Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite
    • C04B35/04Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on magnesium oxide, calcium oxide or oxide mixtures derived from dolomite based on magnesium oxide
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    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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Abstract

The present invention relates to field of metallurgy and converter repairing Material Field more particularly to a kind of converter fettling big fabric and preparation method thereof.Composed of the following components and each component mass percent are as follows: secondary magnesium carbon: 25wt%;High-speed rail magnesia: 30wt%;Silicon carbide: 25wt%;Medium temperature coal pitch: 10wt%;Aluminium powder: 2wt%;Iron scale: 4wt%;SD80:3wt%;Caprolactam: 3wt%.The big application of dress material of the converter fettling of formula production is to have the advantages that adhesive rate is high, resistance to flaking is good, sintering velocity is fast, resistant to corrosion, antiscour, high-temperature expansion are small, and adherence rate reaches 97% or more on converter installation.Magnesia raw material rich in mineral resources, auxiliary material output can get, and formula is simple, reduces the inventory cost of raw material, the high-adhesiveness of product not only realizes the decline of production cost, and reduces adverse effect of the residue to molten steel.Meanwhile construction speed is accelerated, the filling time is shortened, kiln service life is extended, reduces the consumption of refractory material.

Description

A kind of converter fettling big fabric and preparation method thereof
Technical field
The present invention relates to field of metallurgy and converter repairing Material Field more particularly to a kind of big fabric of converter fettling and its Preparation method.
Background technique
Pneumatic steelmaking equipment because work, and loss is very serious under high temperature environment for a long time, so needing using It is lost part using mending material after a period of time to repair, with the needs for maintaining pneumatic steelmaking to work normally.Converter is big Face sintering material for repairing is a kind of important materials for improving life of converter, and it is unapproachable that big face sintering material for repairing can make up material spray Durability is suitable for loading side furnace wall, furnace bottom, tapping wing furnace wall, furnace crown inflection point etc., and the combination of the more obvious material for repairing of effect is light Degree directly affects the impact resistance of furnace retaining effect and big face, sintering time then directly affects rhythm of production, this two indexs are such as It controls and bad directly affects converter yield.It improves converter smelting efficiency and reduces refractory consumption rate important in inhibiting, by Most attention both domestic and external.
Currently, the product category of the big fabric of converter fettling is various, although all having certain repair efficiency, it is used The performances such as time, the cost of raw material and agglutinating property have many deficiencies, are in particular in: 1, sintering time is long: now making steel The big fabric of the fettling used generally once launches 0.8~1.5 ton, and sintering time needs 80~100 minutes, seriously affects production and wants It asks;2, used material needs to consume a large amount of mineral resources based on magnesia and forsterite, is not only unfavorable for environmental protection, and Cost is very high, is unfavorable for the popularization and application of big fabric;3, service life is short: a fettling service life is about 10 hours.
Summary of the invention
For overcome the deficiencies in the prior art, the present invention provides a kind of converter fettling big fabric and preparation method thereof.This Inventive structure is simple, reduces cost of material, realizes in fettling Fast Sintering, reduces working strength, improves a fettling and uses Service life.
A kind of big fabric of converter fettling, composed of the following components and each component mass percent are as follows: secondary magnesium carbon: 25wt%;High-speed rail magnesia: 30wt%;Silicon carbide: 25wt%;Medium temperature coal pitch: 10wt%;Aluminium powder: 2wt%;Iron scale: 4wt%; SD80:3wt%;Caprolactam: 3wt%.
In secondary magnesium carbon, partial size is the regenerative magnesia-carbon brick material of 0.3~1mm: 15wt%;Partial size is the regeneration of 0.088mm Magnesia carbon brick material: 10wt%.
In high-speed rail magnesia, partial size is the high-speed rail magnesia of 1~3mm: 14wt%;Partial size is the high-speed rail magnesia of 0.3~1mm: 16wt%.
In silicon carbide, partial size is the carbonization silicon material of 1~3mm: 10wt%;Partial size is the carbonization silicon material of 0.3~1mm: 15wt%.
Ti in the high-speed rail magnesia2O3The content of+MgO is 92% or more.
A kind of converter fettling preparation method of big fabric, specifically comprises the following steps:
A) it carries out secondary magnesium carbon, silicon carbide, high-speed rail magnesia to be broken into bulky grain with jaw crusher respectively;
B) secondary magnesium carbon, silicon carbide, high-speed rail magnesia are broken into the micro mist of 0.3~1mm respectively with kibbler roll;
C) partial regeneration magnesium carbon material micro mist is finely ground into partial size with ball mill is that 0.088mm seals magnesium micropowder again;
D) medium temperature coal pitch is weighed: 10wt%;Aluminium powder: 2wt%;Iron scale: 4wt%;SD80:3wt%;Caprolactam: 3wt%;It pours into blender stirring to be pre-mixed for 30 minutes, is then sent to hybrid system;
E) it is sieved by partial size difference, taking partial size is the secondary magnesium carbon material of 0.3~1mm: 15wt%;Partial size is The secondary magnesium carbon material of 0.088mm: 10wt%;Partial size is the high-speed rail magnesia of 1~3mm: 14wt%;Partial size is the high-speed rail of 0.3~1mm Magnesia: 16wt%;Partial size is the carbonization silicon material of 1~3mm: 10wt%;Partial size is the carbonization silicon material of 0.3~1mm: 15wt%;It will Above-mentioned raw materials are put into mixing system tank, and mixing was delivered to hybrid system after 6~8 minutes;
F) above-mentioned material stirs to 5 in hybrid system~it is dispensed to obtain big fabric finished product after ten minutes.
Compared with prior art, the beneficial effects of the present invention are:
The present invention uses secondary magnesium carbon, high-speed rail magnesia and silicon carbide for primary raw material, by secondary magnesium carbon, high-speed rail magnesia and carbon It is sieved after SiClx is broken, medium temperature coal pitch, aluminium powder, iron scale, SD80, caprolactam is added by obtained, the formula is sufficiently stirred The big application of dress material of the converter fettling of production is with adhesive rate is high, resistance to flaking is good, sintering velocity is fast, resistance on converter installation The small advantage of erosion, antiscour, high-temperature expansion, and adherence rate reaches 97% or more.Magnesia raw material rich in mineral resources, auxiliary Raw material output can get, and formula is simple, reduce the inventory cost of raw material, the high-adhesiveness of product, which not only realizes, to be produced into This decline, and reduce adverse effect of the residue to molten steel.Meanwhile reducing working strength, construction speed is accelerated, The filling time is shortened, kiln service life is extended, reduces the consumption of refractory material.
Specific embodiment
Embodiment is implemented under the premise of the technical scheme of the present invention, gives detailed embodiment and specific Operating process, but protection scope of the present invention is not limited to following embodiments.
Method therefor is conventional method unless otherwise instructed in following embodiments.
Embodiment 1:
A kind of big fabric of converter fettling, composed of the following components and each component mass percent are as follows: secondary magnesium carbon: 25wt%;High-speed rail magnesia: 30wt%;Silicon carbide: 25wt%;Medium temperature coal pitch: 10wt%;Aluminium powder: 2wt%;Iron scale: 4wt%; SD80:3wt%;Caprolactam: 3wt%.
In secondary magnesium carbon, partial size is the regenerative magnesia-carbon brick material of 0.8mm: 15wt%;Partial size is the secondary magnesium carbon of 0.088mm The material of brick: 10wt%.
In high-speed rail magnesia, partial size is the high-speed rail magnesia of 2mm: 14wt%;Partial size is the high-speed rail magnesia of 0.8mm: 16wt%.
In silicon carbide, partial size is the carbonization silicon material of 2mm: 10wt%;Partial size is the carbonization silicon material of 0.7mm: 15wt%.
Ti in the high-speed rail magnesia2O3The content of+MgO is 93%.
It uses secondary magnesium carbon, high-speed rail magnesia and silicon carbide for primary raw material, secondary magnesium carbon, silicon carbide and high-speed rail magnesia is broken Screening after broken, addition medium temperature coal pitch, aluminium powder, iron scale, SD80, caprolactam are obtained by being sufficiently stirred, formula production The big application of dress material of converter fettling be on converter installation with adhesive rate is high, resistance to flaking is good, sintering velocity is fast, resistant to corrosion, The small advantage of antiscour, high-temperature expansion.Currently, fettling additional amount of similar product is in 800kg -1500kg etc. in the market; Sintering time is generally at 90 minutes or more, and filling time of longest is 10 hours or more, and product of the present invention utilizes high-speed rail magnesia High-intensitive with high-compactness, high corrosion-resistant is the ideal sorting for producing EAF bottom ramming mass and ripe material for repairing, utilizes carbon The thermal conductivity of SiClx is very high, about the 2 of silicon nitride times;Its coefficient of expansion is the half of aluminum oxide;Bending strength is close Silicon nitride material, nitrogen fracture toughness are smaller than silicon nitride.Not soluble in water and general acid.Its chemistry is that stability is good, has chemistry Inertia.It is not reacted with the nitration mixture of hydrofluoric acid, nitric acid;It has excellent high temperature strength and high temperature creep-resisting ability, hot pressing silicon carbide Material is essentially identical in 1600 DEG C of high-temperature bending strength and room temperature;Using secondary magnesium carbon material have excellent resistance to slag corrosion, The ability of slag penetration, thermal shock resistance and thermal conductivity;Product is in elder brother's steel, water steel, the steel mills open hearth, electric furnace to converter such as climb steel Upper progress fettling experiment, a fettling averagely use the time 30 hours or more.Refractory raw material it is limited, by refractory raw material raw material Being changed into refractory raw material clinker need could generally obtain by mine locating, classification exploitation, exercise or the processes such as melting, broken, need A large amount of manpower, finance and material resources are expended, using secondary magnesium carbon material and silicon carbide as primary raw material, realize the reasonable of resource Using, recycle, reduce discharge.The decline of production cost is not only realized, and reduces residue to the bad of molten steel It influences.Toxic, pernicious gas, energy conservation and environmental protection are not generated when product use.
A kind of converter fettling preparation method of big fabric, specifically comprises the following steps:
A) it carries out secondary magnesium carbon, silicon carbide, high-speed rail magnesia to be broken into bulky grain with jaw crusher respectively;
B) secondary magnesium carbon, silicon carbide, high-speed rail magnesia are broken into the micro mist of 0.3~1mm respectively with kibbler roll;
C) partial regeneration magnesium carbon material micro mist is finely ground into partial size with ball mill is that 0.088mm seals magnesium micropowder again;
D) medium temperature coal pitch is weighed: 10wt%;Aluminium powder: 2wt%;Iron scale: 4wt%;SD80:3wt%;Caprolactam: 3wt%;It pours into blender stirring to be pre-mixed for 30 minutes, is then sent to hybrid system;
E) it is sieved by partial size difference, in secondary magnesium carbon, partial size is the regenerative magnesia-carbon brick material of 0.8mm: 15wt%;Grain Diameter is the regenerative magnesia-carbon brick material of 0.088mm: 10wt%.In high-speed rail magnesia, partial size is the high-speed rail magnesia of 2mm: 14wt%;Partial size For the high-speed rail magnesia of 0.8mm: 16wt%.In silicon carbide, partial size is the carbonization silicon material of 2mm: 10wt%;Partial size is 0.7mm's Be carbonized silicon material: 15wt%.Ti in the high-speed rail magnesia2O 3The content of+MgO is 93%.Above-mentioned raw materials are put into mixing system tank In, mixing was delivered to hybrid system after 6~8 minutes;
F) above-mentioned material stirs to 5 in hybrid system~it is dispensed to obtain big fabric finished product after ten minutes.
The big fabric produced using the formula and method 110 DEG C of * for 24 hours under the conditions of, each parameter value are as follows: MgO >=55%, C >=8%, SiC < 6%, SiO2 < 8%, bulk density >=2.0/cm3, product refractoriness >=1730 DEG C.
Embodiment 2:
A kind of big fabric of converter fettling, composed of the following components and each component mass percent are as follows: secondary magnesium carbon: 25wt%;High-speed rail magnesia: 30wt%;Silicon carbide: 25wt%;Medium temperature coal pitch: 10wt%;Aluminium powder: 2wt%;Iron scale: 4wt%; SD80:3wt%;Caprolactam: 3wt%.
In secondary magnesium carbon, partial size is the regenerative magnesia-carbon brick material of 0.5mm: 15wt%;Partial size is the secondary magnesium carbon of 0.088mm The material of brick: 10wt%.
In high-speed rail magnesia, partial size is the high-speed rail magnesia of 1mm: 14wt%;Partial size is the high-speed rail magnesia of 0.3mm: 16wt%.
In silicon carbide, partial size is the carbonization silicon material of 1mm: 10wt%;Partial size is the carbonization silicon material of 0.3mm: 15wt%.
Ti in the high-speed rail magnesia2O3The content of+MgO is 92%.
Embodiment 3:
A kind of big fabric of converter fettling, composed of the following components and each component mass percent are as follows: secondary magnesium carbon: 25wt%;High-speed rail magnesia: 30wt%;Silicon carbide: 25wt%;Medium temperature coal pitch: 10wt%;Aluminium powder: 2wt%;Iron scale: 4wt%; SD80:3wt%;Caprolactam: 3wt%.
In secondary magnesium carbon, partial size is the regenerative magnesia-carbon brick material of 1mm: 15wt%;Partial size is the regenerative magnesia-carbon brick of 0.088mm Material: 10wt%.
In high-speed rail magnesia, partial size is the high-speed rail magnesia of 3mm: 14wt%;Partial size is the high-speed rail magnesia of 1mm: 16wt%.
In silicon carbide, partial size is the carbonization silicon material of 3mm: 10wt%;Partial size is the carbonization silicon material of 1mm: 15wt%.
Ti in the high-speed rail magnesia2O3The content of+MgO is 92% or more.
The present invention uses secondary magnesium carbon, high-speed rail magnesia and silicon carbide for primary raw material, by secondary magnesium carbon, high-speed rail magnesia and carbon It is sieved after SiClx is broken, medium temperature coal pitch, aluminium powder, iron scale, SD80, caprolactam is added by obtained, the formula is sufficiently stirred The big application of dress material of the converter fettling of production is with adhesive rate is high, resistance to flaking is good, sintering velocity is fast, resistance on converter installation The small advantage of erosion, antiscour, high-temperature expansion, and adherence rate reaches 97% or more.Magnesia raw material rich in mineral resources, auxiliary Raw material output can get, and formula is simple, reduce the inventory cost of raw material, the high-adhesiveness of product, which not only realizes, to be produced into This decline, and reduce adverse effect of the residue to molten steel.Meanwhile reducing working strength, construction speed is accelerated, The filling time is shortened, kiln service life is extended, reduces the consumption of refractory material.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto, Anyone skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.

Claims (6)

1. a kind of big fabric of converter fettling, which is characterized in that composed of the following components and each component mass percent are as follows: regeneration Magnesium carbon: 25wt%;High-speed rail magnesia: 30wt%;Silicon carbide: 25wt%;Medium temperature coal pitch: 10wt%;Aluminium powder: 2wt%;Iron scale: 4wt%;SD80:3wt%;Caprolactam: 3wt%.
2. a kind of big fabric of converter fettling according to claim 1, which is characterized in that in secondary magnesium carbon, partial size is The regenerative magnesia-carbon brick material of 0.3~1mm: 15wt%;Partial size is the regenerative magnesia-carbon brick material of 0.088mm: 10wt%.
3. a kind of big fabric of converter fettling according to claim 1, which is characterized in that in high-speed rail magnesia, partial size 1 The high-speed rail magnesia of~3mm: 14wt%;Partial size is the high-speed rail magnesia of 0.3~1mm: 16wt%.
4. a kind of big fabric of converter fettling according to claim 1, which is characterized in that in silicon carbide, partial size be 1~ The carbonization silicon material of 3mm: 10wt%;Partial size is the carbonization silicon material of 0.3~1mm: 15wt%.
5. a kind of big fabric of converter fettling according to claim 1, which is characterized in that Ti in the high-speed rail magnesia2O3+ The content of MgO is 92% or more.
6. a kind of preparation method of the big fabric of converter fettling described in claim 1, which is characterized in that specifically include following step It is rapid:
A) it carries out secondary magnesium carbon, silicon carbide, high-speed rail magnesia to be broken into bulky grain with jaw crusher respectively;
B) secondary magnesium carbon, silicon carbide, high-speed rail magnesia are broken into the micro mist of 0.3~1mm respectively with kibbler roll;
C) partial regeneration magnesium carbon material micro mist is finely ground into partial size with ball mill is that 0.088mm seals magnesium micropowder again;
D) medium temperature coal pitch is weighed: 10wt%;Aluminium powder: 2wt%;Iron scale: 4wt%;SD80:3wt%;Caprolactam: 3wt%; It pours into blender stirring to be pre-mixed for 30 minutes, is then sent to hybrid system;
E) it is sieved by partial size difference, taking partial size is the secondary magnesium carbon material of 0.3~1mm: 15wt%;Partial size is 0.088mm's Secondary magnesium carbon material: 10wt%;Partial size is the high-speed rail magnesia of 1~3mm: 14wt%;Partial size is the high-speed rail magnesia of 0.3~1mm: 16wt%;Partial size is the carbonization silicon material of 1~3mm: 10wt%;Partial size is the carbonization silicon material of 0.3~1mm: 15wt%;By above-mentioned original Material is put into mixing system tank, and mixing was delivered to hybrid system after 6~8 minutes;
F) above-mentioned material stirs to 5 in hybrid system~it is dispensed to obtain big fabric finished product after ten minutes.
CN201811623852.0A 2018-12-28 2018-12-28 A kind of converter fettling big fabric and preparation method thereof Pending CN109553397A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110451934A (en) * 2019-08-27 2019-11-15 北京利尔高温材料股份有限公司 A kind of Large face repair material of converter
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CN111348898A (en) * 2019-07-08 2020-06-30 营口石兴耐火材料科技有限公司 Method for optimizing slag corrosion resistance and penetration resistance of low-carbon magnesia carbon material
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CN111333409A (en) * 2020-03-11 2020-06-26 天津瑞利鑫环保科技有限公司 Regenerated magnesia-carbon tundish dry material and preparation method thereof
CN111960836A (en) * 2020-08-28 2020-11-20 攀钢集团攀枝花钢铁研究院有限公司 Ramming mass for reducing oxidation of magnesia carbon brick of electric furnace and preparation and use methods thereof

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Application publication date: 20190402