CN109551248A - A kind of production line and its processing technology with stepped ramp type gear ring - Google Patents
A kind of production line and its processing technology with stepped ramp type gear ring Download PDFInfo
- Publication number
- CN109551248A CN109551248A CN201811509597.7A CN201811509597A CN109551248A CN 109551248 A CN109551248 A CN 109551248A CN 201811509597 A CN201811509597 A CN 201811509597A CN 109551248 A CN109551248 A CN 109551248A
- Authority
- CN
- China
- Prior art keywords
- gear ring
- reaming
- turntable
- unit
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/14—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
Abstract
The invention discloses a kind of production lines with stepped ramp type gear ring, including turntable, the first reaming unit, the second reaming unit and third reaming unit, the first reaming unit, the second reaming unit and third reaming unit work independently from each other, and the first reaming unit, the second reaming unit and third reaming unit include gear ring detection components, gear ring loading assemblies and gear ring reaming unit；Wherein, the gear ring reaming unit includes the first drilling equipment, Counterboring apparatus, reaming device and milling step aperture apparatus.The present invention is able to carry out the screening and step reaming of the gear ring of plurality of specifications size, each working cell can carry out the detection of gear ring outer dimension, gear ring transhipment and gear ring reaming, by transporting gear ring by manipulator between the first drilling equipment, Counterboring apparatus, reaming device and milling step aperture apparatus, different cutters is set on first drilling equipment, Counterboring apparatus, reaming device and milling step aperture apparatus, completes the processing of gear ring stepped hole.
Description
Technical field
The invention belongs to gear rings to manufacture field, in particular to a kind of production line with stepped ramp type gear ring.The present invention
Further relate to a kind of processing technology of production line with stepped ramp type gear ring.
Background technique
Gear ring technique used in automobile assembly is mostly forging molding, and the mode of domestic design is to be forged into no step gear ring,
Then Vehicle Processing goes out step.This process flow will be by a large amount of Vehicle Processing process, and metal turning amount is big, leads to waste of material
Seriously.To solve this problem, the research of development stepped ramp type gear ring forging technology has been started both at home and abroad at present.Because of step reaming
There are tendency of folds, and cracked risk is high.Therefore, continuation is a set of is reasonably able to carry out setting for gear ring step reaming
Standby and process.
Summary of the invention
Goal of the invention: in order to overcome the above deficiency, the object of the present invention is to provide a kind of productions with stepped ramp type gear ring
Line, structure is simple, and design rationally, is readily produced, high degree of automation, reduces manual labor amount, improves work efficiency.This
Invention also provides a kind of processing technology of production line with stepped ramp type gear ring, and working principle is simple and easy, and the course of work is automatic
Change degree is high, and required manpower is few, improves production efficiency, is suitble to industrial-scale application.
Technical solution: a kind of production line with stepped ramp type gear ring, including turntable, the first reaming unit, the second reaming list
Member and third reaming unit, the turntable are round turntable, the first reaming unit, the second reaming unit and third reaming list
The evenly spaced circumferential exterior that turntable is set of member, the first reaming unit, the second reaming unit and third reaming unit
It works independently from each other, the first reaming unit, the second reaming unit and third reaming unit include gear ring detection components, tooth
Circle loading assemblies and gear ring reaming unit, one end of the gear ring detection components connect with turntable, the gear ring loading assemblies and
The excircle of turntable connects, and gear ring can be transported on gear ring reaming unit by gear ring loading assemblies；Wherein, the gear ring expands
Hole unit includes the first drilling equipment, Counterboring apparatus, reaming device and milling step aperture apparatus, first drilling equipment, reaming
Device, reaming device and milling step aperture apparatus include base, portal frame, spindle box, main shaft, cutter and workbench, the dragon
Door frame is erected on base, and on the gantry, and spindle box be in above workbench for spindle box setting, the main shaft and
Spindle box connection, the cutter are arranged on main shaft.Production line with stepped ramp type gear ring of the invention, is able to carry out a variety of rule
The screening and step reaming of the gear ring of lattice size, the first reaming unit, the second reaming unit and third that autonomous working is arranged expand
Hole unit, improves work efficiency, and each working cell can carry out the detection of gear ring outer dimension, gear ring transhipment and gear ring and expand
Hole, by transporting gear ring by manipulator between the first drilling equipment, Counterboring apparatus, reaming device and milling step aperture apparatus,
Different cutters is set on first drilling equipment, Counterboring apparatus, reaming device and milling step aperture apparatus, completes gear ring stepped hole
Processing.
Further, the above-mentioned production line with stepped ramp type gear ring, the workbench are equipped with chuck.Pass through four
Dog chuck is able to carry out stablizing for workpiece and fixes.
Further, the above-mentioned production line with stepped ramp type gear ring, the turntable include turntable, one group of stock guide, branch
Support seat, the first driving motor, the first column and baffle, first driving motor are connect with support base, and the turntable fixation is set
It sets on the upper surface of support base, and is equipped with several gear rings in turntable, the middle position of turntable is arranged in first column,
And the first column can be rotated with turntable, and the section of the baffle is circle, and baffle is in the outside of turntable excircle, institute
It states on the evenly spaced inner wall that baffle is set in one end of one group of stock guide, and stock guide is obliquely installed, the stock guide
End far from baffle and formation gear ring feed inlet between the inner wall of baffle, the gear ring loading assemblies and gear ring feed inlet connect
It connects.Gear ring can be moved at gear ring feed inlet by the turntable of setting by stock guide, and what is met the size requirements passes through gear ring
Loading assemblies are transported to corresponding gear ring reamer components, carry out reaming.
Further, the upper end of the above-mentioned production line with stepped ramp type gear ring, first column is equipped with circular ring shape
Sliding slot, one end of the gear ring detection components is arranged in sliding slot.
Further, the above-mentioned production line with stepped ramp type gear ring, the gear ring detection components include the second column, the
One crossbeam, idler wheel, rodless cylinder, the first cylinder, electromagnet, CCD camera and the first sliding block, second column are arranged in turntable
The outside of excircle, one end of the first crossbeam are connect with the second column, and the other end of first crossbeam is equipped with idler wheel, institute
First crossbeam is stated to be erected above turntable, the idler wheel is arranged in sliding slot, the sliding slot can counter roller rotation, the no bar
First crossbeam is arranged on the end face of turntable in cylinder, and first sliding block is arranged on rodless cylinder, first cylinder
It is arranged on the lower end surface of the first sliding block, the lower end of the first cylinder is arranged in the electromagnet, and the CCD camera passes through support
Frame is arranged on the first sliding block, and the first sliding block is located at electromagnet close to the side of the first column, and first sliding block is in
The top of gear ring feed inlet.By the gear ring for meeting this gear ring feed inlet of CCD camera record standard, incongruent gear ring is led to
It crosses electromagnet and adsorbs and be returned in the centre of turntable, under the rotation of turntable, be moved at other gear ring feed inlet.
Further, the above-mentioned production line with stepped ramp type gear ring, the gear ring loading assemblies include feeding slideway, tooth
Circle transportation manipulator and slide assemblies, the feeding slideway are connect with gear ring feed inlet, and the slide assemblies are in outside turntable,
The gear ring transportation manipulator is arranged on slide assemblies, the gear ring on the feeding slideway can by gear ring transportation manipulator and
Slide assemblies are transported on gear ring reaming unit.The gear ring for meeting size enters feeding slideway, and passes through gear ring transportation manipulator
It is moved in reamer components.
Further, the above-mentioned production line with stepped ramp type gear ring, the gear ring transportation manipulator include fixing seat, master
Driving wheel, driven wheel, the first clamping limb and the second clamping limb, the fixing seat are connect with slide assemblies, the driving wheel and driven
Wheel is arranged in fixing seat, and driving wheel and driven wheel intermesh, and first clamping limb is connect with driving wheel, and described the
Two clamping limbs are connect with driven wheel, and the inner wall of first clamping limb and the second clamping limb is equipped with the first groove of arc, institute
Stating the first groove Formation cross-section on the first groove and the second clamping limb on the first clamping limb is circular clamping part, the master
Driving wheel is driven by servo motor, and the inner wall of first groove is equipped with resilient rubbber cushion.First clamping limb and the second clamping
Arm can be adjacent to each other or be separated, and is formed by the first groove on the first groove and the second clamping limb on the first clamping limb
The clamping part of circular cross-section, stablizes the clamping for carrying out gear ring, and the resilient rubbber cushion of setting can prevent gear ring to be pinched.
Further, the above-mentioned production line with stepped ramp type gear ring, the slide assemblies include the second driving motor, spiral shell
Bar, guide rail, the second sliding block, the second cylinder, mechanical arm and screw support seat, the screw rod and guide rail are disposed in parallel relation to one another in screw rod
On support base, one end of second driving motor and screw rod is connected, and second sliding block is set on screw rod and guide rail, described
Second cylinder is arranged on the lower end surface of the second sliding block, and the lower end of the second cylinder, the fixing seat is arranged in the mechanical arm
End of the mechanical arm far from the second cylinder is set.By the second sliding block moving repeatedly on screw rod, gear ring is carried out in feeding
It is transported between slideway and wheel reamer components.
Further, the above-mentioned production line with stepped ramp type gear ring, the production line of the stepped ramp type gear ring further includes platform
Rank forges unit, and the step forging unit includes board, turntable, chuck, the first main shaft and forging and stamping roller, the rotation
Platform is arranged on board, and the chuck is arranged on turntable, and first main shaft is arranged on board, and first is main
For axle position above turntable, the lower end of the first main shaft is arranged in the forging and stamping roller.By forging and stamping roller in hotter gear ring outer wall
Upper extrusion step.
The present invention also provides a kind of processing technologys of production line with stepped ramp type gear ring, comprising the following steps:
1) gear ring after heating forging and stamping is placed into step by manipulator and forges on the chuck of unit, and gear ring is in as cooling
State；
2) the outer wall setting of the tight gear ring of roll-in, turntable starting rotation are forged and pressed, while gear ring being driven to rotate, forges and presses roller along gear ring
Outer circumferential at outer step, gear ring is removed by manipulator, it is cooling, gear ring is placed on turntable；
3) gear ring that size meets gear ring feed inlet requirement is placed at gear ring feed inlet, CCD camera is at gear ring feed inlet,
And the record of CCD camera progress gear ring outer dimension；
4) the first driving motor starts, and with respect to stock guide and flapper, the gear ring in turntable turns driving turntable with turntable
Dynamic, gear ring is gathered at gear ring feed inlet；
5) when turntable rotates, idler wheel rotates in sliding slot；
6) gear ring met the size requirements at gear ring feed inlet slides into feeding slideway, and CCD camera is under gear ring feed inlet
One gear ring carries out outer dimension record；
7) gear ring at gear ring feed inlet do not meet size require when, rodless cylinder starting, by electromagnet be moved to gear ring into
At material mouth, the first cylinder and electromagnet start simultaneously, and electromagnet is adsorbed on electromagnet close to gear ring, and by gear ring；
8) the first cylinder is withdrawn, and rodless cylinder continues to start, mobile to the center of turntable, and the first sliding block is among first crossbeam
Position, electromagnet power-off, magnetism disappear, and the gear ring on electromagnet is fallen into turntable；
9) the first sliding block returns to the initial position of first crossbeam；
10) gear ring for entering feeding slideway, reaches the end of feeding slideway；
11) the second cylinder drives mechanical arm mobile to feeding slideway direction, until the first clamping limb and the second clamping limb are close to sending
Expect slideway；
12) driving wheel starts under servo motor effect, and driving driven wheel rotation, the first clamping limb and the second clamping limb lean on mutually
Closely, gear ring is clamped；
13) the second cylinder driving mechanical arm rises, and the second driving motor drives screw turns, and the second sliding block is to gear ring reaming unit
Direction is mobile；
14) the second sliding block is moved at the first drilling equipment, gear ring is placed on the workbench of the first drilling equipment, main shaft dress
There is drill bit, bore the bottom outlet of stepped hole, drilling finishes, and gear ring is transported on Counterboring apparatus by transportation manipulator；
15) slotting cutter is housed on Counterboring apparatus, reaming is carried out to the bottom outlet in step 14), reaming finishes, and transportation manipulator will
Gear ring is transported on reaming device；
16) reamer is housed on reaming device, the reaming in step 15) is finished, finishing finishes, transportation manipulator
Gear ring is transported on finishing outer step device；
17) milling cutter is housed on finishing outer step device, finishing is carried out to the step on gear ring, finishing finishes, manipulator or
Manually gear ring is taken out.
The processing technology of production line of the present invention with stepped ramp type gear ring, working principle is simple and easy, worked
Process automation degree is high, and required manpower is few, improves production efficiency, is suitble to industrial-scale application.
Above-mentioned technical proposal, which can be seen that, has stepped ramp type tooth the invention has the following beneficial effects: of the present invention
The production line of circle, structure is simple, and design rationally, is readily produced.The high degree of automation of production line with stepped ramp type gear ring,
Work efficiency is high, flexible in application.The processing technology of production line of the present invention with stepped ramp type gear ring, working principle are simple
Easy, course of work high degree of automation, required manpower is few, improves production efficiency, is suitble to industrial-scale application.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the reaming production line of more specification gear rings of the present invention；
Fig. 2 is the main view of the reaming production line of more specification gear rings of the present invention；
Fig. 3 is the structural schematic diagram of gear ring loading assemblies of the present invention；
Fig. 4 is the structural schematic diagram of gear ring transportation manipulator of the present invention；
Fig. 5 is the first drilling equipment of the present invention, Counterboring apparatus, reaming device or the structural representation for milling step aperture apparatus
Figure；
Fig. 6 is the first drilling equipment of the present invention, Counterboring apparatus, reaming device or the top view for milling step aperture apparatus；
Fig. 7 is the structural schematic diagram that step of the present invention forges unit.
In figure: turntable 1, turntable 11, stock guide 12, support base 13, the first driving motor 14, the first column 15, sliding slot
151, baffle 16, gear ring feed inlet 17, the first reaming unit 2, the second reaming unit 3, third reaming unit 4, gear ring detection group
Part 5, the second column 51, first crossbeam 52, idler wheel 53, rodless cylinder 54, the first cylinder 55, electromagnet 56, CCD camera 57,
One sliding block 58, gear ring loading assemblies 6, feeding slideway 61, gear ring transportation manipulator 62, fixing seat 621, driving wheel 622, driven wheel
623 first clamping limbs 624, the second clamping limb 625, the first groove 626, slide assemblies 63, the second driving motor 631, screw rod
632, guide rail 633, the second sliding block 634, the second cylinder 635, mechanical arm 636, screw support seat 637, gear ring reaming unit 7, machine
Seat 71, portal frame 72, spindle box 73, main shaft 74, cutter 75, workbench 76, chuck 761, the first drilling equipment 8, reaming
Device 9, reaming device 10, milling step aperture apparatus 20, step forging unit 30, board 301, turntable 302, the first main shaft 303,
Forge and press roller 304, gear ring 100.
Specific embodiment
The embodiment of the present invention is described below in detail, examples of the embodiments are shown in the accompanying drawings, wherein from beginning to end
Same or similar label indicates same or similar element or element with the same or similar functions.Below with reference to attached
The embodiment of figure description is exemplary, it is intended to is used to explain the present invention, and is not considered as limiting the invention.
In the description of the present invention, it is to be understood that, term " center ", " longitudinal direction ", " transverse direction ", " length ", " width ",
" thickness ", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom" "inner", " clockwise ", " inverse
The orientation or positional relationship of the instructions such as hour hands " is to be based on the orientation or positional relationship shown in the drawings, and is merely for convenience of description originally
Invention and simplified description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific side
Position construction and operation, therefore be not considered as limiting the invention.
In addition, term " first ", " second " are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance
Or implicitly indicate the quantity of indicated technical characteristic.Define " first " as a result, the feature of " second " can be expressed or
Implicitly include one or more of the features.In the description of the present invention, unless otherwise indicated, the meaning of " plurality " is two
It is a or more than two, unless otherwise restricted clearly.
In the present invention unless specifically defined or limited otherwise, term " installation ", " connected ", " connection ", " fixation " etc.
Term shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can be machine
Tool connection, is also possible to be electrically connected；It can be directly connected, two members can also be can be indirectly connected through an intermediary
Connection inside part.For the ordinary skill in the art, above-mentioned term can be understood in this hair as the case may be
Concrete meaning in bright.
In the present invention unless specifically defined or limited otherwise, fisrt feature second feature "upper" or "lower"
It may include that the first and second features directly contact, also may include that the first and second features are not direct contacts but pass through it
Between other characterisation contact.Moreover, fisrt feature includes the first spy above the second feature " above ", " above " and " above "
Sign is right above second feature and oblique upper, or is merely representative of first feature horizontal height higher than second feature.Fisrt feature exists
Second feature " under ", " lower section " and " following " include that fisrt feature is directly below and diagonally below the second feature, or is merely representative of
First feature horizontal height is less than second feature.
Embodiment
The production line of stepped ramp type gear ring, including turntable 1, the first reaming unit 2, second are had as shown in Fig. 1,2,5 and 6
Reaming unit 3 and third reaming unit 4, the turntable 1 are round turntable, the first reaming unit 2, the second reaming unit 3
With the evenly spaced circumferential exterior that turntable 1 is arranged in of third reaming unit 4, the first reaming unit 2, the second reaming unit
3 and third reaming unit 4 work independently from each other, the first reaming unit 2, the second reaming unit 3 and third reaming unit 4 are equal
Including gear ring detection components 5, gear ring loading assemblies 6 and gear ring reaming unit 7, one end of the gear ring detection components 5 and turntable 1
Connection, the gear ring loading assemblies 6 are connect with the excircle of turntable 1, and gear ring can be transported to gear ring by gear ring loading assemblies 6
On reaming unit 7；Wherein, the gear ring reaming unit 7 includes the first drilling equipment 8, Counterboring apparatus 9, reaming device 10 and milling
Step aperture apparatus 20, first drilling equipment 8, Counterboring apparatus 9, reaming device 10 and milling step aperture apparatus 20 include base
71, portal frame 72, spindle box 73, main shaft 74, cutter 75 and workbench 76, the portal frame 72 is erected on base 71, described
Spindle box 73 is arranged on portal frame 72, and spindle box 73 is in 76 top of workbench, and the main shaft 74 connects with spindle box 73
It connects, the cutter 75 is arranged on main shaft 74.Workbench 76 is equipped with chuck 761.Gear ring is stepped up in the first drilling dress
Set 8, Counterboring apparatus 9, reaming device 10 or mill step aperture apparatus 20 chuck 761 on, gear ring is fixed, then according to
It is secondary to carry out brill bottom outlet, reaming, fraising and the process for milling stepped hole, the processing of gear ring stepped hole can be gradually completing.In addition, turntable
1 include 11, one groups of stock guides 12 of turntable, support base 13, the first driving motor 14, the first column 15 and baffle 16, described first
Driving motor 14 is connect with support base 13, and the turntable 11 is fixed on the upper surface of support base 13, and in turntable 11
Equipped with several gear rings, the middle position of turntable 11 is arranged in first column 15, and the first column 15 can be 11 turns with turntable
Dynamic, the section of the baffle 16 is circle, and baffle 16 is in the outside of 11 excircle of turntable, one group of stock guide 12
On the evenly spaced inner wall that baffle 16 is arranged in one end, and stock guide 12 is obliquely installed, and the stock guide 12 is far from baffle
Gear ring feed inlet 17 is formed between 16 end and the inner wall of baffle 16, the gear ring loading assemblies 6 connect with gear ring feed inlet 17
It connects.Baffle 16 but is not contacted close to the excircle of turntable 11 with the outer circle wall of turntable 11, and stock guide 12 is arranged in baffle 16
Inner wall on, when such turntable 11 rotates, baffle 16 and stock guide 12 do not turn, and gear ring is rotated with turntable 11, and gear ring just leads to
Stock guide 12 is crossed to be collected at gear ring feed inlet 17.The satisfactory gear ring loading assemblies 6 that will pass through enter gear ring reamer components 7
It is interior.The upper end of first column 15 is equipped with the sliding slot 151 of circular ring shape, and one end of the gear ring detection components 5 is arranged in sliding slot 151
It is interior.By the way that sliding slot 151 is arranged, one end of gear ring detection components 5 is arranged in sliding slot 151, since gear ring detection components 5 are fixed on
The outside of turntable 11 is motionless, and when turntable 11 drives the rotation of the first column 15, it is motionless to be able to maintain gear ring detection components 5.It is above-mentioned
Gear ring detection components 5 include the second column 51, first crossbeam 52, idler wheel 53, rodless cylinder 54, the first cylinder 55, electromagnet 56,
The outside of 11 excircle of turntable is arranged in CCD camera 57 and the first sliding block 58, second column 51, the first crossbeam 52
One end is connect with the second column 51, and the other end of first crossbeam 52 is equipped with idler wheel 53, and the first crossbeam 52, which is erected at, to be turned
The top of disk 11, the idler wheel 53 are arranged in sliding slot 151, the sliding slot 151 can counter roller 53 rotate, the rodless cylinder 54
First crossbeam 52 is set on the end face of turntable 11, first sliding block 58 is arranged on rodless cylinder 54, and described first
Cylinder 55 is arranged on the lower end surface of the first sliding block 58, and the lower end of the first cylinder 55, the CCD is arranged in the electromagnet 56
Camera 57 is arranged on the first sliding block 58 by support frame, and the first sliding block 58 is located at electromagnet 56 close to the first column 15
Side, first sliding block 58 are in the top of gear ring feed inlet 17.
Gear ring loading assemblies 6 as shown in Figure 3 include feeding slideway 61, gear ring transportation manipulator 62 and slide assemblies 63,
The feeding slideway 61 is connect with gear ring feed inlet 17, and the slide assemblies 63 are in outside turntable 11, the gear ring conveyance
Tool hand 62 is arranged on slide assemblies 63, and the gear ring on the feeding slideway 61 can pass through gear ring transportation manipulator 62 and Slide Group
Part 63 is transported on gear ring reaming unit 7.
Gear ring transportation manipulator 62 as shown in Figure 4 includes fixing seat 621, driving wheel 622, the clamping of driven wheel 623, first
Arm 624 and the second clamping limb 625, the fixing seat 621 are connect with slide assemblies 63, and the driving wheel 622 and driven wheel 623 are set
It sets in fixing seat 621, and driving wheel 622 and driven wheel 623 intermesh, first clamping limb 624 and driving wheel 622
Connection, second clamping limb 625 are connect with driven wheel 623, the inner wall of first clamping limb 624 and the second clamping limb 625
It is equipped with the first groove 626 of arc, on the first groove 626 and the second clamping limb 625 on first clamping limb 624
One groove, 626 Formation cross-section is circular clamping part, and the driving wheel 622 is driven by servo motor, first groove 626
Inner wall be equipped with resilient rubbber cushion.Slide assemblies 63 include the second driving motor 631, screw rod 632, guide rail 633, the second sliding block
634, the second cylinder 635, mechanical arm 636 and screw support seat 637, the screw rod 632 and guide rail 633 are disposed in parallel relation to one another in spiral shell
On bar support base 637, second driving motor 631 is connect with one end of screw rod 632, and second sliding block 634 is set in spiral shell
On bar 632 and guide rail 633, second cylinder 635 is arranged on the lower end surface of the second sliding block 634, and the mechanical arm 636 is arranged
In the lower end of the second cylinder 635, end of the mechanical arm 636 far from the second cylinder 635 is arranged in the fixing seat 621.
In addition, the production line of stepped ramp type gear ring as shown in Figure 7 further includes step forging unit 30, the step forging is single
Member 30 includes that board 301, turntable 302, chuck 761, the first main shaft 303 and forging and stamping roller 304, the turntable 302 are set
It sets on board 301, the chuck 761 is arranged on turntable 302, and first main shaft 303 is arranged in board 301
On, and the first main shaft 303 is located at 302 top of turntable, and the lower end of the first main shaft 303 is arranged in the forging and stamping roller 304.Turn
Gear ring 100 is blocked rotation by chuck 761 by dynamic platform 302, extrudes platform to forge and press roller 304 in the excircle of gear ring 100
Rank.
When work, on the basis of above mechanism, a kind of processing technology of the production line with stepped ramp type gear ring, including
Following steps:
1) gear ring after heating forging and stamping is placed into step by manipulator and forges on the chuck 761 of unit 30, and gear ring is in
For the state of cooling；
2) forging and stamping roller 304 compresses the outer wall setting of gear ring, the starting rotation of turntable 302, while gear ring being driven to rotate, and forges and presses roller
304 along the outer circumferential of gear ring at outer step, gear ring is removed by manipulator, it is cooling, gear ring is placed on turntable 11；
3) at gear ring feed inlet 17 place size meet gear ring feed inlet 17 requirement gear ring, CCD camera 57 be in gear ring into
At material mouth 17, and CCD camera 57 carries out the record of gear ring outer dimension；
4) the first driving motor 14 starts, driving turntable 11 with respect to stock guide 12 and the rotation of baffle 16, gear ring in turntable 11 with
Turntable 11 rotates together, and gear ring is gathered at gear ring feed inlet 17；
5) when turntable 11 rotates, idler wheel 53 rotates in sliding slot 151；
6) gear ring met the size requirements at gear ring feed inlet 17 slides into feeding slideway 61, and CCD camera 57 is fed in gear ring
Next gear ring of mouth 17 carries out outer dimension record；
7) when the gear ring at gear ring feed inlet 17 does not meet size requirement, rodless cylinder 54 starts, and electromagnet 56 is moved to
At gear ring feed inlet 17, the first cylinder 55 and electromagnet 56 start simultaneously, and electromagnet 56 is adsorbed on electricity close to gear ring, and by gear ring
On magnet 56；
8) the first cylinder 55 is withdrawn, and rodless cylinder 54 continues to start, mobile to the center of turntable 11, and the first sliding block 58 is in first
52 middle position of crossbeam, electromagnet 56 power off, and magnetism disappears, and the gear ring on electromagnet 56 is fallen into turntable 11；
9) the first sliding block 58 returns to the initial position of first crossbeam 52；
10) gear ring for entering feeding slideway 61, reaches the end of feeding slideway 61；
11) the second cylinder 635 drives mechanical arm 636 mobile to 61 direction of feeding slideway, until the first clamping limb 624 and the second folder
Gripping arm 625 is close to feeding slideway 61；
12) driving wheel 622 starts under servo motor effect, and driving driven wheel 623 rotates, the first clamping limb 624 and the second folder
Gripping arm 625 is adjacent to each other, and gear ring is clamped；
13) the second cylinder 635 driving mechanical arm 636 rises, and the second driving motor 631 drives screw rod 632 to rotate, the second sliding block
634 is mobile to 7 direction of gear ring reaming unit；
14) the second sliding block 634 is moved at the first drilling equipment 8, and gear ring is placed on to the workbench 76 of the first drilling equipment 8
On, main shaft 74 is equipped with drill bit, bores the bottom outlet of stepped hole, drilling finishes, and gear ring is transported on Counterboring apparatus 9 by transportation manipulator；
15) slotting cutter is housed on Counterboring apparatus 9, reaming is carried out to the bottom outlet in step 14), reaming finishes, transportation manipulator
Gear ring is transported on reaming device 10；
16) reamer is housed on reaming device 10, the reaming in step 15) is finished, finishing finishes, and transhipment is mechanical
Gear ring is transported on finishing outer step device 20 by hand；
17) milling cutter is housed on finishing outer step device 20, finishing is carried out to the step on gear ring, finishing finishes, manipulator or
Person manually takes out gear ring.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the principle of the present invention, several improvement can also be made, these improvement also should be regarded as of the invention
Protection scope.
Claims (10)
1. a kind of production line with stepped ramp type gear ring, it is characterised in that: including turntable (1), the first reaming unit (2), second
Reaming unit (3) and third reaming unit (4), the turntable (1) are round turntable, and the first reaming unit (2), second are expanded
The circumferential exterior of hole unit (3) and the evenly spaced setting of third reaming unit (4) in turntable (1), the first reaming unit
(2), the second reaming unit (3) and third reaming unit (4) work independently from each other, the first reaming unit (2), the second reaming
Unit (3) and third reaming unit (4) include gear ring detection components (5), gear ring loading assemblies (6) and gear ring reaming unit
(7), one end of the gear ring detection components (5) is connect with turntable (1), the outer circle of the gear ring loading assemblies (6) and turntable (1)
Week connection, and gear ring can be transported on gear ring reaming unit (7) by gear ring loading assemblies (6)；Wherein, the gear ring reaming list
First (7) include the first drilling equipment (8), Counterboring apparatus (9), reaming device (10) and finishing outer step device (20), and described the
One drilling equipment (8), Counterboring apparatus (9) and reaming device (10) finishing outer step device (20) include base (71), gantry
Frame (72), spindle box (73), main shaft (74), cutter (75) and workbench (76), the portal frame (72) are erected at base (71)
On, the spindle box (73) is arranged on portal frame (72), and spindle box (73) is in above workbench (76), the main shaft
(74) it is connect with spindle box (73), the cutter (75) is arranged on main shaft (74).
2. the production line according to claim 1 with stepped ramp type gear ring, it is characterised in that: set on the workbench (76)
There are chuck (761).
3. the production line according to claim 2 with stepped ramp type gear ring, it is characterised in that: the turntable (1) includes turning
Disk (11), one group of stock guide (12), support base (13), the first driving motor (14), the first column (15) and baffle (16), it is described
First driving motor (14) is connect with support base (13), and the turntable (11) is fixed on the upper surface of support base (13),
And several gear rings are equipped in turntable (11), the first column (15) setting is in the middle position of turntable (11), and first
Column (15) can be rotated with turntable (11), and the section of the baffle (16) is circle, and baffle (16) is in turntable (11) outside
The outside of circumference, one end of one group of stock guide (12) is evenly spaced to be arranged on the inner wall of baffle (16), and guide
Plate (12) is obliquely installed, the stock guide (12) far from baffle (16) end and baffle (16) inner wall between formation gear ring into
Material mouth (17), the gear ring loading assemblies (6) connect with gear ring feed inlet (17).
4. the production line according to claim 3 with stepped ramp type gear ring, it is characterised in that: first column (15)
Upper end is equipped with the sliding slot (151) of circular ring shape, and one end setting of the gear ring detection components (5) is in sliding slot (151).
5. the production line according to claim 4 with stepped ramp type gear ring, it is characterised in that: the gear ring detection components
It (5) include the second column (51), first crossbeam (52), idler wheel (53), rodless cylinder (54), the first cylinder (55), electromagnet
(56), CCD camera (57) and the first sliding block (58), second column (51) are arranged in the outside of turntable (11) excircle, institute
The one end for stating first crossbeam (52) is connect with the second column (51), and the other end of first crossbeam (52) is equipped with idler wheel (53),
The first crossbeam (52) is erected above turntable (11), and idler wheel (53) setting is in sliding slot (151), the sliding slot
(151) can counter roller (53) rotation, the rodless cylinder (54) setting is in first crossbeam (52) close to the end face of turntable (11)
On, first sliding block (58) is arranged on rodless cylinder (54), and first cylinder (55) is arranged in the first sliding block (58)
On lower end surface, in the lower end of the first cylinder (55), the CCD camera (57) is set up by support for electromagnet (56) setting
It sets on the first sliding block (58), and the first sliding block (58) is located at the side of electromagnet (56) close to the first column (15), it is described
First sliding block (58) is in the top of gear ring feed inlet (17).
6. the production line according to claim 5 with stepped ramp type gear ring, it is characterised in that: the gear ring loading assemblies
(6) include feeding slideway (61), gear ring transportation manipulator (62) and slide assemblies (63), the feeding slideway (61) and gear ring into
Material mouth (17) connection, the slide assemblies (63) are in turntable (11) outside, and the gear ring transportation manipulator (62) is arranged in cunning
On dynamic component (63), the gear ring on the feeding slideway (61) can be turned by gear ring transportation manipulator (62) and slide assemblies (63)
It is transported on gear ring reaming unit (7).
7. the production line according to claim 6 with stepped ramp type gear ring, it is characterised in that: the gear ring transportation manipulator
It (62) include fixing seat (621), driving wheel (622), driven wheel (623), the first clamping limb (624) and the second clamping limb (625),
The fixing seat (621) connect with slide assemblies (63), and the driving wheel (622) and driven wheel (623) are arranged in fixing seat
(621) on, and driving wheel (622) and driven wheel (623) intermesh, first clamping limb (624) and driving wheel (622)
Connection, second clamping limb (625) connect with driven wheel (623), first clamping limb (624) and the second clamping limb
(625) inner wall is equipped with the first groove (626) of arc, the first groove (626) on first clamping limb (624) and
The first groove (626) Formation cross-section on two clamping limbs (625) is circular clamping part, and the driving wheel (622) passes through servo
The inner wall of motor driven, first groove (626) is equipped with resilient rubbber cushion.
8. the reaming production line of more specification gear rings according to claim 7, it is characterised in that: slide assemblies (63) packet
Include the second driving motor (631), screw rod (632), guide rail (633), the second sliding block (634), the second cylinder (635), mechanical arm
(636) it is disposed in parallel relation to one another with screw support seat (637), the screw rod (632) and guide rail (633) in screw support seat (637)
On, second driving motor (631) connect with one end of screw rod (632), and second sliding block (634) is set in screw rod
(632) and on guide rail (633), second cylinder (635) is arranged on the lower end surface of the second sliding block (634), the mechanical arm
(636) setting is in the lower end of the second cylinder (635), and fixing seat (621) setting is in mechanical arm (636) far from the second cylinder
(635) end.
9. the reaming production line of more specification gear rings according to claim 8, it is characterised in that: the life of the stepped ramp type gear ring
Producing line further includes step forging unit (30), and step forging unit (30) includes board (301), turntable (302), four paws
Chuck (761), the first main shaft (303) and forging and stamping roller (304), the turntable (302) are arranged on board (301), and described four
Dog chuck (761) is arranged on turntable (302), and first main shaft (303) is arranged on board (301), and first is main
Axis (303) is located above turntable (302), lower end of forging and stamping roller (304) setting in the first main shaft (303).
10. the processing technology of the production line according to claim 9 with stepped ramp type gear ring, it is characterised in that: including with
Lower step:
1) gear ring after heating forging and stamping is placed on the chuck (761) of step forging unit (30) by manipulator, gear ring
In for the state of cooling；
2) forging and stamping roller (304) compress the outer wall setting of gear ring, turntable (302) starting rotation, while gear ring being driven to rotate, and forge and press
Roller (304), at outer step, is removed gear ring by manipulator along the outer circumferential of gear ring, cooling, and gear ring is placed into turntable
(11) on；
3) gear ring that size meets gear ring feed inlet (17) requirement is placed at gear ring feed inlet (17), CCD camera (57) is in
At gear ring feed inlet (17), and CCD camera (57) carries out the record of gear ring outer dimension；
4) the first driving motor (14) starts, and driving turntable (11) is rotated relative to stock guide (12) and baffle (16), turntable (11)
Interior gear ring is rotated together with turntable (11), and gear ring is gathered at gear ring feed inlet (17)；
5) when turntable (11) rotates, idler wheel (53) rotation in sliding slot (151)；
6) gear ring met the size requirements at gear ring feed inlet (17) slides into feeding slideway (61), and CCD camera (57) is in tooth
The next gear ring for enclosing feed inlet (17) carries out outer dimension record；
7) when the gear ring at gear ring feed inlet (17) does not meet size requirement, rodless cylinder (54) starting, by electromagnet (56)
It being moved at gear ring feed inlet (17), the first cylinder (55) and electromagnet (56) start simultaneously, the close gear ring of electromagnet (56), and
Gear ring is adsorbed on electromagnet (56)；
8) the first cylinder (55) is withdrawn, and rodless cylinder (54) continues to start, mobile to the center of turntable (11), the first sliding block (58)
In first crossbeam (52) middle position, electromagnet (56) power-off, magnetism disappears, and the gear ring on electromagnet (56) falls into turntable
(11) in；
9) the first sliding block (58) returns to the initial position of first crossbeam (52)；
10) gear ring for entering feeding slideway (61), reaches the end of feeding slideway (61)；
11) the second cylinder (635) driving mechanical arm (636) is mobile to feeding slideway (61) direction, until the first clamping limb (624)
With the second clamping limb (625) close to feeding slideway (61)；
12) driving wheel (622) servo motor effect under start, driving driven wheel (623) rotation, the first clamping limb (624) and
Second clamping limb (625) is adjacent to each other, and gear ring is clamped；
13) the second cylinder (635) driving mechanical arm (636) is risen, and the second driving motor (631) drives screw rod (632) rotation, the
Two sliding blocks (634) are mobile to gear ring reaming unit (7) direction；
14) the second sliding block (634) is moved at the first drilling equipment (8), and gear ring is placed on to the work of the first drilling equipment (8)
On platform (76), main shaft (74) is equipped with drill bit, bores the bottom outlet of stepped hole, drilling finishes, and gear ring is transported to reaming by transportation manipulator
On device (9)；
15) slotting cutter is housed on Counterboring apparatus (9), reaming is carried out to the bottom outlet in step 14), reaming finishes, and transhipment is mechanical
Gear ring is transported on reaming device (10) by hand；
16) reamer is housed on reaming device (10), the reaming in step 15) is finished, finishing finishes, conveyance
Gear ring is transported on finishing outer step device (20) by tool hand；
17) milling cutter is housed on finishing outer step device (20), finishing is carried out to the step on gear ring, finishing finishes, manipulator
Or manually gear ring is taken out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811509597.7A CN109551248B (en) | 2018-12-11 | 2018-12-11 | Production line for machining stepped gear ring and machining process of production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811509597.7A CN109551248B (en) | 2018-12-11 | 2018-12-11 | Production line for machining stepped gear ring and machining process of production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109551248A true CN109551248A (en) | 2019-04-02 |
| CN109551248B CN109551248B (en) | 2021-03-09 |
Family
ID=65869787
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811509597.7A Active CN109551248B (en) | 2018-12-11 | 2018-12-11 | Production line for machining stepped gear ring and machining process of production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109551248B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116511409A (en) * | 2023-03-28 | 2023-08-01 | 无锡市博伟锻造有限公司 | Gear ring forging equipment and forging process for staged forging |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3042274B2 (en) * | 1993-09-08 | 2000-05-15 | 三菱マテリアル株式会社 | Work positioning device |
| US20080169169A1 (en) * | 2005-01-10 | 2008-07-17 | Supfina Grieshaber Gmbh & Co. Kg | Assembly line for flexible processing of workpieces |
| JP4124375B1 (en) * | 2007-08-10 | 2008-07-23 | 大誠工業株式会社 | Cylindrical workpiece machining method and machining apparatus |
| CN104803154A (en) * | 2014-01-23 | 2015-07-29 | 珠海格力电器股份有限公司 | Part conveying device |
| JP5827487B2 (en) * | 2011-03-31 | 2015-12-02 | 日東精工株式会社 | Bar-shaped part alignment conveying device and inspection device |
| CN105196064A (en) * | 2015-10-16 | 2015-12-30 | 台州市中豪机械有限公司 | Automatic valve rod processing assembly vehicle |
| CN205397401U (en) * | 2016-03-09 | 2016-07-27 | 利辛县富亚纱网有限公司 | Working of plastics stacking device is detained to magnetism |
| CN105931882A (en) * | 2016-06-28 | 2016-09-07 | 吴中区木渎蒯斌模具加工厂 | Base feeding mechanism for travel switch bottom assembly machine |
| CN107639241A (en) * | 2017-09-21 | 2018-01-30 | 新昌县康利达轴承有限公司 | A kind of automatic assembly line of double ball bearing inner ring |
| CN108032010A (en) * | 2017-12-13 | 2018-05-15 | 浙江工业大学奉化智慧经济研究院 | A kind of Full-automatic welding equipment of compressor of air conditioner upper shell |
| CN208083941U (en) * | 2018-01-31 | 2018-11-13 | 广东松庆智能科技股份有限公司 | A kind of full automatic vehicle Milling Machining system |
-
2018
- 2018-12-11 CN CN201811509597.7A patent/CN109551248B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3042274B2 (en) * | 1993-09-08 | 2000-05-15 | 三菱マテリアル株式会社 | Work positioning device |
| US20080169169A1 (en) * | 2005-01-10 | 2008-07-17 | Supfina Grieshaber Gmbh & Co. Kg | Assembly line for flexible processing of workpieces |
| JP4124375B1 (en) * | 2007-08-10 | 2008-07-23 | 大誠工業株式会社 | Cylindrical workpiece machining method and machining apparatus |
| JP5827487B2 (en) * | 2011-03-31 | 2015-12-02 | 日東精工株式会社 | Bar-shaped part alignment conveying device and inspection device |
| CN104803154A (en) * | 2014-01-23 | 2015-07-29 | 珠海格力电器股份有限公司 | Part conveying device |
| CN105196064A (en) * | 2015-10-16 | 2015-12-30 | 台州市中豪机械有限公司 | Automatic valve rod processing assembly vehicle |
| CN205397401U (en) * | 2016-03-09 | 2016-07-27 | 利辛县富亚纱网有限公司 | Working of plastics stacking device is detained to magnetism |
| CN105931882A (en) * | 2016-06-28 | 2016-09-07 | 吴中区木渎蒯斌模具加工厂 | Base feeding mechanism for travel switch bottom assembly machine |
| CN107639241A (en) * | 2017-09-21 | 2018-01-30 | 新昌县康利达轴承有限公司 | A kind of automatic assembly line of double ball bearing inner ring |
| CN108032010A (en) * | 2017-12-13 | 2018-05-15 | 浙江工业大学奉化智慧经济研究院 | A kind of Full-automatic welding equipment of compressor of air conditioner upper shell |
| CN208083941U (en) * | 2018-01-31 | 2018-11-13 | 广东松庆智能科技股份有限公司 | A kind of full automatic vehicle Milling Machining system |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116511409A (en) * | 2023-03-28 | 2023-08-01 | 无锡市博伟锻造有限公司 | Gear ring forging equipment and forging process for staged forging |
| CN116511409B (en) * | 2023-03-28 | 2024-02-27 | 无锡市博伟锻造有限公司 | Gear ring workpiece forging equipment and forging process for staged forging |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109551248B (en) | 2021-03-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN101698238B (en) | Guide pipe machining lathe | |
| CN105537955A (en) | Pipe end cutting integrated machine | |
| CN105033284B (en) | The method of synchronous processing rear axle housing welded assembly both ends ring flange | |
| CN202129457U (en) | Automatic aluminum wire wheel processing lathe | |
| CN201427188Y (en) | Square machine tool of multifunctional numerical control lathe | |
| CN201997716U (en) | Full-automatic gear machining lathe | |
| CN104924091A (en) | Flexible automatic machining unit of photovoltaic module aluminum frame | |
| CN107671150A (en) | A kind of machine and method for automating feeding bending | |
| CN111468946A (en) | Automatic die-casting lock shell combination machine tool | |
| CN102059521A (en) | Six-station processing method of connecting rod body | |
| CN109551248A (en) | A kind of production line and its processing technology with stepped ramp type gear ring | |
| US6230379B1 (en) | Combined machining apparatus for making piston rings | |
| CN201613377U (en) | Special machine tool for processing interchangeable valve body of gate valve and damper plate | |
| CN203184725U (en) | Double-station miniature special planer type milling machine for automotive parts | |
| CN216680577U (en) | Efficient is digit control machine tool for gear machining | |
| CN205614404U (en) | Special material feeding unit of milling machine | |
| CN208644648U (en) | Assembled umbrella type medium rod machine for automatic working | |
| CN107150251A (en) | A kind of shaft-like intelligent Hardware fitting processing clamping device | |
| CN103464785B (en) | The turning cutting-off method of rod-shaped workpiece | |
| CN210938063U (en) | Automatic hole turning and chamfering mechanism | |
| CN203281992U (en) | Bidirectional double-station threading machine | |
| CN106238755A (en) | A kind of double-movement spindle numerical control machine tool | |
| CN112775709A (en) | Automatic machining method for CNC (computer numerical control) center workpiece | |
| CN112453903A (en) | Automatic production method of embedded nut | |
| CN206153585U (en) | Be used for rough machined special numerical control lathe of roll pass |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |