The single-blade left-hand circular polarization and its application method of mold copper electrode processing
Technical field
The present invention relates to Milling Process technical fields, specifically, more particularly to a kind of mold copper electrode processing single-blade
Left-hand circular polarization and its application method.
Background technique
Mold is manufacturing important foundation technological equipment, and the mass production of industrial products and the exploitation of new product are all
It is be unable to do without mold, has 60% -90% part to need to use die forming in the common industrial products of people.
With social development, many die products, especially personal electric product, the requirement to appearance and minutia are got over
Come it is higher so that processing related die copper electrode need to retain a large amount of sharp edge feature.Since copper electrode material has
Good moulding, when Milling Process sharp edge, easily generation cutting burr.When electrode part size is small, seamed edge and surface matter
When amount requires high, these cutting burrs are difficult to remove by additional process without lesion electrode surface.With personal consumption electronics
The demand of the development of product, accurate copper electrode is increasing, therefore, few impulse- free robustness processing technology tool of research copper electrode part
It is of practical significance.
Left-handed cutter is since the side cut sword of cutter is left hand helix, and leading to the end face sword of cutter, there are before biggish bear
Angle, therefore left-handed cutter is generally unsuitable for the operating condition of common milling, i.e. the flank edge of cutter and end face sword simultaneously participates in cutting.
However, left-hand circular polarization can generate a downward pressure in Flank machining, the top of Flank machining theoretically can reduce
Burr.Therefore, left-hand circular polarization side milling deburring field with good application prospect, but on condition that cutter end face sword can be overcome
The influence of negative rake.
Current commercialized left-handed cutter is mainly used for cutting acrylic board, using the pushing component of left-hand cut sword, protects
It is complete to demonstrate,prove slab edge, reduces cutting burr.However in the application scheme, cutter for same, which only has flank edge, does not have end face sword,
Point of a knife is sharp cusp, does not do intensive treatment, and flank of tool sword is used only in when processing, and point of a knife position is not contacted with workpiece.Cause
Not can be used directly in metal parts Flank machining for this such cutter structure, is easy to cause point of a knife fragmentation or point of a knife quickly to grind
Damage.
Have the industrial application of left-handed cutter: having left-handed cutter is usually all cylinder profile shape, is used for acryl plates
Blanking.Its point of a knife is not involved in cutting, no shear blade (the left-handed cutter of single-blade).
Patent 201120231256.6 reports " a kind of numerical control end milling cutter for burr-free processing composite material ", patent
201720223087 report " a kind of impulse- free robustness side milling cutter processing ".Both cutters are all that left-right rotary cutting edge intersects row
Column, left-right rotary cutting edge be all processed with flank edge based on, there are overlap joint sections in two kinds of blades.Due in cutter grinding process not
There are cutting edge bias avoidablely, and causing processing rear knife edge overlapping part in workpiece surface, there are traces, to reduce workpiece
Surface quality, therefore both cutter cutters are not all suitable for the copper electrode part processing to accessory appearance requirement harshness.
Therefore, for precision copper electrode machining, some deburring methods, are had the drawback that in the prior art
1) patent 201710566021.3, a kind of method of red copper electrode deburring, existing defects include: that may be only available for
Top surface is the electrode machining of plane, is not suitable for inclined-plane or curved surface electrode processing.
2) patent 201120231256.6, a kind of numerical control end milling cutter for burr-free processing composite material, existing defects include: a left side
Right-hand cut sword is staggered, and there are linking overlap-add regions.Since cutter deflection is inevitable, will lead to workpiece surface, there are knives
Trace is not suitable for the copper electrode processing high for surface quality requirements.In addition, the cutter is only applicable to side milling, it is not suitable for tiltedly flat
Face or curved surface electrode processing.
3) 201720225087.1 a kind of impulse- free robustness side milling cutter processing, existing defects include: that left-right rotary cutting edge interlocks
Arrangement, there are linking overlap-add regions.Since cutter deflection is inevitable, will lead to workpiece surface there are tool marks, be not suitable for for
The high copper electrode processing of surface quality requirements.In addition, the cutter is only applicable to side milling, it is not suitable for tapered plane or curved surface electrode adds
Work.
4) the left-handed cutter of the single-blade of acrylic board blanking, existing defects include: that point of a knife is sharp, do not do rounded corner or fall
The intensive treatment at oblique angle, when the Flank machining for being applied to have point of a knife to participate in cutting, point of a knife position is easy fragmentation or rapidly abrasion,
Cutter life is short.In addition, sharp point of a knife can not be applied to tapered plane or curved surface electrode is processed.
In actual mould precision copper electrode machining, reduce burr ruler often through repeated multiple times method for finishing manufactured
It is very little, cause process time to extend, processing cost increases.
Summary of the invention
According in actual mould precision copper electrode machining set forth above, subtract often through repeated multiple times method for finishing manufactured
The technical issues of small burr size, causes process time to extend, and processing cost increases, and a kind of processing of mold copper electrode is provided
Single-blade left-hand circular polarization and its application method.The present invention mainly utilizes milling cutter to have a left-handed blade, and point of a knife has rounded corner or falls
Oblique angle, by improvement of cutter structure and processing technology, under the premise of guaranteeing that copper electrode seamed edge and surface are not damaged, only with one
Secondary finish-milling can make copper electrode seamed edge lack impulse- free robustness, shorten process time to play, and reduce finishing cost.
The technological means that the present invention uses is as follows:
A kind of single-blade left-hand circular polarization of mold copper electrode processing, including hard alloy cylindrical milling cutter main body, the hard close
Golden cylindrical milling cutter diameter 0.3-4mm, milling cutter have a left-handed blade, and point of a knife has rounded corner or bevelling.
Further, when the point of a knife of the hard alloy cylindrical milling cutter main body has rounded corner, side edge helixangleβ be 20 °-
60 °, blade radius R is 0.05-1.5mm, and auxiliary angle κ ' is 5 ° -20 °.
Further, when the point of a knife of the hard alloy cylindrical milling cutter main body has bevelling, side edge helixangleβ be 20 °-
60 °, 45 ° of chamfering, chamfering side length 0.05-0.2mm, auxiliary angle κ ' are 5 ° -20 °.
A kind of application method of the single-blade left-hand circular polarization of above-mentioned mold copper electrode processing, comprising the following steps:
When S1, fine machining die copper electrode, using common slotting cutter or rose cutter machined electrode top surface.
When S2, fine machining die copper electrode, the single-blade left-hand circular polarization processed using the mold copper electrode, machined electrode side
Face.
Further, when the single-blade left-hand circular polarization machined electrode side processed using the mold copper electrode, work as electrode side
Face is perpendicular, using side milling method machined electrode side, upmilling, axial cutting-in 0.5-3mm.When electrode side be tapered plane,
Using tool arc point milling machined electrode side, upmilling, axial cutting-in 0.03-0.2mm.
Compared with the prior art, the invention has the following advantages that
1, the present invention proposes the single-blade left-hand circular polarization and its application method of a kind of mold copper electrode processing, and existing common
Right-hand cutter repeats method for fine finishing and compares, and can effectively control cutting burr, shortens process time, reduces processing cost.
2, compared with existing left-handed cutter, the point of a knife of cutter of the present invention has done rounded corner or bevelling intensive treatment, is not easy
Tipping is damaged, and cutter life is long, is more suitable for processing metal parts.And cutter of the present invention can be made fillet knife, can process
Curved surface and inclined-plane part.
3, compared with the method for existing red copper electrode deburring, the technology of the present invention can not only be applied to the electricity that top is plane
Pole workpiece, and can be suitably used for the copper electrode part processing that top is curved surface, inclined-plane.
4, compared with existing left-right rotary intersects blade milling cutter hair control thorn method, the technology of the present invention can overcome due to cutter deflection
Caused knife mark lapping defect problem, can guarantee the surface quality of copper electrode part.
The present invention can be widely popularized in fields such as Milling Process based on the above reasons, by cutter company industry, can be used
In electronic product mold precision copper electrode machining.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to do simply to introduce, it should be apparent that, the accompanying drawings in the following description is this hair
Bright some embodiments for those of ordinary skill in the art without any creative labor, can be with
It obtains other drawings based on these drawings.
Fig. 1 is arc chord angle single-blade left-hand circular polarization schematic diagram of the present invention.
Fig. 2 is single-blade left-hand circular polarization schematic diagram in oblique angle of the present invention.
Fig. 3 is the vertical side electrode of single-blade left-hand circular polarization Flank machining of the present invention.
Fig. 4 is single-blade left-hand circular polarization point Milling Machining inclined side electrode of the present invention.
Fig. 5 single-blade left-hand circular polarization point Milling Machining sloped top face electrode of the present invention.
In figure: β is side edge helical angle, and R is blade radius, and κ ' is auxiliary angle.
Specific embodiment
As shown, a kind of single-blade left-hand circular polarization of mold copper electrode processing, including hard alloy cylindrical milling cutter main body, institute
Hard alloy cylindrical milling cutter diameter 0.3-4mm is stated, milling cutter has a left-handed blade, and point of a knife has rounded corner or bevelling.
As shown in Figure 1, side edge helixangleβ is when the point of a knife of the hard alloy cylindrical milling cutter main body has rounded corner
20 ° -60 °, blade radius R is 0.05-1.5mm, and auxiliary angle κ ' is 5 ° -20 °.
As shown in Fig. 2, side edge helixangleβ is when the point of a knife of the hard alloy cylindrical milling cutter main body has bevelling
20 ° -60 °, 45 ° of chamfering, chamfering side length 0.05-0.2mm, auxiliary angle κ ' are 5 ° -20 °.
As shown, a kind of application method of the single-blade left-hand circular polarization of above-mentioned mold copper electrode processing, comprising the following steps:
When S1, fine machining die copper electrode, using common slotting cutter or rose cutter machined electrode top surface.
When S2, fine machining die copper electrode, the single-blade left-hand circular polarization processed using the mold copper electrode, machined electrode side
Face.
When the single-blade left-hand circular polarization machined electrode side processed using the mold copper electrode, when electrode side is vertical flat
Face, using side milling method machined electrode side, upmilling, axial cutting-in 0.5-3mm;When electrode side is tapered plane, using point of a knife circle
Acnode milling machined electrode side, upmilling, axial cutting-in 0.03-0.2mm.
The single-blade left-hand circular polarization and its application method of mold copper electrode processing of the present invention, can effectively inhibit mold
The cutting burr of copper electrode processing, and point of a knife is not easy tipping breakage, and cutter life is long.
Embodiment 1
As shown in figure 3, cutter diameter 2mm, single-blade is left-handed, 35 ° of helical angle, 15 ° of auxiliary angle, and blade radius 0.4mm.
When finishing copper electrode using the milling cutter, common preferred milling cutter machined electrode top surface is first selected, then applies the left-handed cutter
Upmilling machined electrode side, axial cutting-in 1mm.
Embodiment 2
As shown in figure 4, cutter diameter 4mm, single-blade is left-handed, 35 ° of helical angle, 15 ° of auxiliary angle, and blade radius 1.5mm.
When finishing the copper electrode that side is inclined-plane using the milling cutter, common preferred milling cutter machined electrode top surface is first selected, is then answered
The high upmilling machined electrode such as point of a knife fillet with left-handed cutter side, dinting depth 0.05mm.
Embodiment 3
As shown in figure 5, cutter diameter 2mm, single-blade is left-handed, 35 ° of helical angle, 15 ° of auxiliary angle, and blade radius 0.8mm.
When finishing the copper electrode that top surface is made of inclined-plane using the milling cutter, processed using the high upmilling such as the point of a knife fillet of the left-handed cutter
Electrode side, dinting depth 0.03mm.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.