CN109551025A - Single-edge left-handed milling cutter for machining copper electrode of die and using method thereof - Google Patents

Single-edge left-handed milling cutter for machining copper electrode of die and using method thereof Download PDF

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Publication number
CN109551025A
CN109551025A CN201910062753.8A CN201910062753A CN109551025A CN 109551025 A CN109551025 A CN 109551025A CN 201910062753 A CN201910062753 A CN 201910062753A CN 109551025 A CN109551025 A CN 109551025A
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milling cutter
electrode
copper electrode
handed
cutter
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CN109551025B (en
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魏兆成
姜俊
郭锴强
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Dalian University of Technology
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Dalian University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C5/00Milling-cutters
    • B23C5/02Milling-cutters characterised by the shape of the cutter
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C3/00Milling particular work; Special milling operations; Machines therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/04Angles
    • B23C2210/0407Cutting angles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C2210/00Details of milling cutters
    • B23C2210/04Angles
    • B23C2210/0485Helix angles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Milling Processes (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

本发明提供一种模具铜电极加工的单刃左旋铣刀及其使用方法,该铣刀,包括硬质合金圆柱铣刀主体,所述硬质合金圆柱铣刀直径0.3‑4mm,铣刀具有一个左旋刀刃,刀尖有倒圆角或倒斜角。当所述硬质合金圆柱铣刀主体的刀尖有倒圆角时,侧刃螺旋角β为20°‑60°,刀尖圆角半径R为0.05‑1.5mm,副偏角κ′为5°‑20°。当所述硬质合金圆柱铣刀主体的刀尖有倒斜角时,侧刃螺旋角β为20°‑60°,倒角45°,倒角边长0.05‑0.2mm,副偏角κ′为5°‑20°。本发明所述的模具铜电极加工的单刃左旋铣刀及其使用方法,能够有效抑制模具铜电极加工的切削毛刺,而且刀尖不易崩刃破损,刀具寿命长。

The present invention provides a single-edged left-handed milling cutter for processing mold copper electrodes and a method for using the same. The milling cutter comprises a carbide cylindrical milling cutter body, the carbide cylindrical milling cutter has a diameter of 0.3-4 mm, the milling cutter has a left-handed blade, and the tip of the cutter has a rounded corner or a chamfered angle. When the tip of the carbide cylindrical milling cutter body has a rounded corner, the side blade helix angle β is 20°-60°, the tip fillet radius R is 0.05-1.5 mm, and the secondary deflection angle κ′ is 5°-20°. When the tip of the carbide cylindrical milling cutter body has a chamfered angle, the side blade helix angle β is 20°-60°, the chamfer is 45°, the chamfer side length is 0.05-0.2 mm, and the secondary deflection angle κ′ is 5°-20°. The single-edged left-handed milling cutter for processing mold copper electrodes and a method for using the same described in the present invention can effectively suppress cutting burrs in mold copper electrode processing, and the tip of the cutter is not easy to break and break, and the tool life is long.

Description

The single-blade left-hand circular polarization and its application method of mold copper electrode processing
Technical field
The present invention relates to Milling Process technical fields, specifically, more particularly to a kind of mold copper electrode processing single-blade Left-hand circular polarization and its application method.
Background technique
Mold is manufacturing important foundation technological equipment, and the mass production of industrial products and the exploitation of new product are all It is be unable to do without mold, has 60% -90% part to need to use die forming in the common industrial products of people.
With social development, many die products, especially personal electric product, the requirement to appearance and minutia are got over Come it is higher so that processing related die copper electrode need to retain a large amount of sharp edge feature.Since copper electrode material has Good moulding, when Milling Process sharp edge, easily generation cutting burr.When electrode part size is small, seamed edge and surface matter When amount requires high, these cutting burrs are difficult to remove by additional process without lesion electrode surface.With personal consumption electronics The demand of the development of product, accurate copper electrode is increasing, therefore, few impulse- free robustness processing technology tool of research copper electrode part It is of practical significance.
Left-handed cutter is since the side cut sword of cutter is left hand helix, and leading to the end face sword of cutter, there are before biggish bear Angle, therefore left-handed cutter is generally unsuitable for the operating condition of common milling, i.e. the flank edge of cutter and end face sword simultaneously participates in cutting. However, left-hand circular polarization can generate a downward pressure in Flank machining, the top of Flank machining theoretically can reduce Burr.Therefore, left-hand circular polarization side milling deburring field with good application prospect, but on condition that cutter end face sword can be overcome The influence of negative rake.
Current commercialized left-handed cutter is mainly used for cutting acrylic board, using the pushing component of left-hand cut sword, protects It is complete to demonstrate,prove slab edge, reduces cutting burr.However in the application scheme, cutter for same, which only has flank edge, does not have end face sword, Point of a knife is sharp cusp, does not do intensive treatment, and flank of tool sword is used only in when processing, and point of a knife position is not contacted with workpiece.Cause Not can be used directly in metal parts Flank machining for this such cutter structure, is easy to cause point of a knife fragmentation or point of a knife quickly to grind Damage.
Have the industrial application of left-handed cutter: having left-handed cutter is usually all cylinder profile shape, is used for acryl plates Blanking.Its point of a knife is not involved in cutting, no shear blade (the left-handed cutter of single-blade).
Patent 201120231256.6 reports " a kind of numerical control end milling cutter for burr-free processing composite material ", patent 201720223087 report " a kind of impulse- free robustness side milling cutter processing ".Both cutters are all that left-right rotary cutting edge intersects row Column, left-right rotary cutting edge be all processed with flank edge based on, there are overlap joint sections in two kinds of blades.Due in cutter grinding process not There are cutting edge bias avoidablely, and causing processing rear knife edge overlapping part in workpiece surface, there are traces, to reduce workpiece Surface quality, therefore both cutter cutters are not all suitable for the copper electrode part processing to accessory appearance requirement harshness.
Therefore, for precision copper electrode machining, some deburring methods, are had the drawback that in the prior art
1) patent 201710566021.3, a kind of method of red copper electrode deburring, existing defects include: that may be only available for Top surface is the electrode machining of plane, is not suitable for inclined-plane or curved surface electrode processing.
2) patent 201120231256.6, a kind of numerical control end milling cutter for burr-free processing composite material, existing defects include: a left side Right-hand cut sword is staggered, and there are linking overlap-add regions.Since cutter deflection is inevitable, will lead to workpiece surface, there are knives Trace is not suitable for the copper electrode processing high for surface quality requirements.In addition, the cutter is only applicable to side milling, it is not suitable for tiltedly flat Face or curved surface electrode processing.
3) 201720225087.1 a kind of impulse- free robustness side milling cutter processing, existing defects include: that left-right rotary cutting edge interlocks Arrangement, there are linking overlap-add regions.Since cutter deflection is inevitable, will lead to workpiece surface there are tool marks, be not suitable for for The high copper electrode processing of surface quality requirements.In addition, the cutter is only applicable to side milling, it is not suitable for tapered plane or curved surface electrode adds Work.
4) the left-handed cutter of the single-blade of acrylic board blanking, existing defects include: that point of a knife is sharp, do not do rounded corner or fall The intensive treatment at oblique angle, when the Flank machining for being applied to have point of a knife to participate in cutting, point of a knife position is easy fragmentation or rapidly abrasion, Cutter life is short.In addition, sharp point of a knife can not be applied to tapered plane or curved surface electrode is processed.
In actual mould precision copper electrode machining, reduce burr ruler often through repeated multiple times method for finishing manufactured It is very little, cause process time to extend, processing cost increases.
Summary of the invention
According in actual mould precision copper electrode machining set forth above, subtract often through repeated multiple times method for finishing manufactured The technical issues of small burr size, causes process time to extend, and processing cost increases, and a kind of processing of mold copper electrode is provided Single-blade left-hand circular polarization and its application method.The present invention mainly utilizes milling cutter to have a left-handed blade, and point of a knife has rounded corner or falls Oblique angle, by improvement of cutter structure and processing technology, under the premise of guaranteeing that copper electrode seamed edge and surface are not damaged, only with one Secondary finish-milling can make copper electrode seamed edge lack impulse- free robustness, shorten process time to play, and reduce finishing cost.
The technological means that the present invention uses is as follows:
A kind of single-blade left-hand circular polarization of mold copper electrode processing, including hard alloy cylindrical milling cutter main body, the hard close Golden cylindrical milling cutter diameter 0.3-4mm, milling cutter have a left-handed blade, and point of a knife has rounded corner or bevelling.
Further, when the point of a knife of the hard alloy cylindrical milling cutter main body has rounded corner, side edge helixangleβ be 20 °- 60 °, blade radius R is 0.05-1.5mm, and auxiliary angle κ ' is 5 ° -20 °.
Further, when the point of a knife of the hard alloy cylindrical milling cutter main body has bevelling, side edge helixangleβ be 20 °- 60 °, 45 ° of chamfering, chamfering side length 0.05-0.2mm, auxiliary angle κ ' are 5 ° -20 °.
A kind of application method of the single-blade left-hand circular polarization of above-mentioned mold copper electrode processing, comprising the following steps:
When S1, fine machining die copper electrode, using common slotting cutter or rose cutter machined electrode top surface.
When S2, fine machining die copper electrode, the single-blade left-hand circular polarization processed using the mold copper electrode, machined electrode side Face.
Further, when the single-blade left-hand circular polarization machined electrode side processed using the mold copper electrode, work as electrode side Face is perpendicular, using side milling method machined electrode side, upmilling, axial cutting-in 0.5-3mm.When electrode side be tapered plane, Using tool arc point milling machined electrode side, upmilling, axial cutting-in 0.03-0.2mm.
Compared with the prior art, the invention has the following advantages that
1, the present invention proposes the single-blade left-hand circular polarization and its application method of a kind of mold copper electrode processing, and existing common Right-hand cutter repeats method for fine finishing and compares, and can effectively control cutting burr, shortens process time, reduces processing cost.
2, compared with existing left-handed cutter, the point of a knife of cutter of the present invention has done rounded corner or bevelling intensive treatment, is not easy Tipping is damaged, and cutter life is long, is more suitable for processing metal parts.And cutter of the present invention can be made fillet knife, can process Curved surface and inclined-plane part.
3, compared with the method for existing red copper electrode deburring, the technology of the present invention can not only be applied to the electricity that top is plane Pole workpiece, and can be suitably used for the copper electrode part processing that top is curved surface, inclined-plane.
4, compared with existing left-right rotary intersects blade milling cutter hair control thorn method, the technology of the present invention can overcome due to cutter deflection Caused knife mark lapping defect problem, can guarantee the surface quality of copper electrode part.
The present invention can be widely popularized in fields such as Milling Process based on the above reasons, by cutter company industry, can be used In electronic product mold precision copper electrode machining.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below There is attached drawing needed in technical description to do simply to introduce, it should be apparent that, the accompanying drawings in the following description is this hair Bright some embodiments for those of ordinary skill in the art without any creative labor, can be with It obtains other drawings based on these drawings.
Fig. 1 is arc chord angle single-blade left-hand circular polarization schematic diagram of the present invention.
Fig. 2 is single-blade left-hand circular polarization schematic diagram in oblique angle of the present invention.
Fig. 3 is the vertical side electrode of single-blade left-hand circular polarization Flank machining of the present invention.
Fig. 4 is single-blade left-hand circular polarization point Milling Machining inclined side electrode of the present invention.
Fig. 5 single-blade left-hand circular polarization point Milling Machining sloped top face electrode of the present invention.
In figure: β is side edge helical angle, and R is blade radius, and κ ' is auxiliary angle.
Specific embodiment
As shown, a kind of single-blade left-hand circular polarization of mold copper electrode processing, including hard alloy cylindrical milling cutter main body, institute Hard alloy cylindrical milling cutter diameter 0.3-4mm is stated, milling cutter has a left-handed blade, and point of a knife has rounded corner or bevelling.
As shown in Figure 1, side edge helixangleβ is when the point of a knife of the hard alloy cylindrical milling cutter main body has rounded corner 20 ° -60 °, blade radius R is 0.05-1.5mm, and auxiliary angle κ ' is 5 ° -20 °.
As shown in Fig. 2, side edge helixangleβ is when the point of a knife of the hard alloy cylindrical milling cutter main body has bevelling 20 ° -60 °, 45 ° of chamfering, chamfering side length 0.05-0.2mm, auxiliary angle κ ' are 5 ° -20 °.
As shown, a kind of application method of the single-blade left-hand circular polarization of above-mentioned mold copper electrode processing, comprising the following steps:
When S1, fine machining die copper electrode, using common slotting cutter or rose cutter machined electrode top surface.
When S2, fine machining die copper electrode, the single-blade left-hand circular polarization processed using the mold copper electrode, machined electrode side Face.
When the single-blade left-hand circular polarization machined electrode side processed using the mold copper electrode, when electrode side is vertical flat Face, using side milling method machined electrode side, upmilling, axial cutting-in 0.5-3mm;When electrode side is tapered plane, using point of a knife circle Acnode milling machined electrode side, upmilling, axial cutting-in 0.03-0.2mm.
The single-blade left-hand circular polarization and its application method of mold copper electrode processing of the present invention, can effectively inhibit mold The cutting burr of copper electrode processing, and point of a knife is not easy tipping breakage, and cutter life is long.
Embodiment 1
As shown in figure 3, cutter diameter 2mm, single-blade is left-handed, 35 ° of helical angle, 15 ° of auxiliary angle, and blade radius 0.4mm. When finishing copper electrode using the milling cutter, common preferred milling cutter machined electrode top surface is first selected, then applies the left-handed cutter Upmilling machined electrode side, axial cutting-in 1mm.
Embodiment 2
As shown in figure 4, cutter diameter 4mm, single-blade is left-handed, 35 ° of helical angle, 15 ° of auxiliary angle, and blade radius 1.5mm. When finishing the copper electrode that side is inclined-plane using the milling cutter, common preferred milling cutter machined electrode top surface is first selected, is then answered The high upmilling machined electrode such as point of a knife fillet with left-handed cutter side, dinting depth 0.05mm.
Embodiment 3
As shown in figure 5, cutter diameter 2mm, single-blade is left-handed, 35 ° of helical angle, 15 ° of auxiliary angle, and blade radius 0.8mm. When finishing the copper electrode that top surface is made of inclined-plane using the milling cutter, processed using the high upmilling such as the point of a knife fillet of the left-handed cutter Electrode side, dinting depth 0.03mm.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations;To the greatest extent Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into Row equivalent replacement;And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution The range of scheme.

Claims (5)

1.一种模具铜电极加工的单刃左旋铣刀,其特征在于,包括硬质合金圆柱铣刀主体,所述硬质合金圆柱铣刀直径0.3-4mm,铣刀具有一个左旋刀刃,刀尖有倒圆角或倒斜角。1. a single-edged left-handed milling cutter for die copper electrode processing, is characterized in that, comprises the main body of cemented carbide cylindrical milling cutter, the diameter of described cemented carbide cylindrical milling cutter is 0.3-4mm, and the milling cutter has a left-handed cutting edge, and the tool tip is Available with rounds or chamfers. 2.根据权利要求1所述的模具铜电极加工的单刃左旋铣刀,其特征在于,2. the single-edged left-handed milling cutter of die copper electrode processing according to claim 1, is characterized in that, 当所述硬质合金圆柱铣刀主体的刀尖有倒圆角时,侧刃螺旋角β为20°-60°,刀尖圆角半径R为0.05-1.5mm,副偏角κ′为5°-20°。When the tool nose of the main body of the cemented carbide cylindrical milling cutter has rounded corners, the helix angle β of the side edge is 20°-60°, the corner radius R of the tool nose is 0.05-1.5mm, and the secondary declination angle κ' is 5 °-20°. 3.根据权利要求1所述的模具铜电极加工的单刃左旋铣刀,其特征在于,3. the single-edged left-handed milling cutter of die copper electrode processing according to claim 1, is characterized in that, 当所述硬质合金圆柱铣刀主体的刀尖有倒斜角时,侧刃螺旋角β为20°-60°,倒角45°,倒角边长0.05-0.2mm,副偏角κ′为5°-20°。When the cutting edge of the main body of the cemented carbide cylindrical milling cutter has a chamfering angle, the helix angle β of the side edge is 20°-60°, the chamfering angle is 45°, the chamfering side length is 0.05-0.2mm, and the secondary declination angle κ′ 5°-20°. 4.一种上述权利要求1至3任意一项权利要求所述的模具铜电极加工的单刃左旋铣刀的使用方法,其特征在于包括以下步骤:4. the using method of the single-edged left-handed milling cutter of the described mould copper electrode processing of any one of the above claims 1 to 3, is characterized in that comprising the following steps: S1、精加工模具铜电极时,采用普通的立铣刀或球头铣刀加工电极顶面;S1. When finishing the copper electrode of the mold, use an ordinary end mill or a ball end mill to process the top surface of the electrode; S2、精加工模具铜电极时,采用所述模具铜电极加工的单刃左旋铣刀,加工电极侧面。S2. When finishing the copper electrode of the mold, use the single-edged left-handed milling cutter for processing the copper electrode of the mold to process the side surface of the electrode. 5.根据权利要求4所述的使用方法,其特征在于,5. using method according to claim 4, is characterized in that, 采用所述模具铜电极加工的单刃左旋铣刀加工电极侧面时,When using the single-edged left-handed milling cutter for processing the copper electrode of the mold to process the side of the electrode, 当电极侧面为竖直平面,采用侧铣法加工电极侧面,逆铣,轴向切深0.5-3mm;When the side of the electrode is a vertical plane, use the side milling method to process the side of the electrode, up-milling, and the axial depth of cut is 0.5-3mm; 当电极侧面为斜平面,采用刀尖圆弧点铣法加工电极侧面,逆铣,轴向切深0.03-0.2mm。When the side of the electrode is an inclined plane, the side of the electrode is processed by the tool nose arc point milling method, and the up milling is performed, and the axial depth of cut is 0.03-0.2mm.
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CN116352144A (en) * 2022-11-12 2023-06-30 沈阳富创精密设备股份有限公司 Technological method for machining sealing surface

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Publication number Priority date Publication date Assignee Title
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CN116352144A (en) * 2022-11-12 2023-06-30 沈阳富创精密设备股份有限公司 Technological method for machining sealing surface

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