CN109550614A - A kind of control system and its workflow of automatic automobile spray painting - Google Patents
A kind of control system and its workflow of automatic automobile spray painting Download PDFInfo
- Publication number
- CN109550614A CN109550614A CN201811511793.8A CN201811511793A CN109550614A CN 109550614 A CN109550614 A CN 109550614A CN 201811511793 A CN201811511793 A CN 201811511793A CN 109550614 A CN109550614 A CN 109550614A
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- China
- Prior art keywords
- processor
- module
- spray gun
- spray
- spray painting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to 3D-surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/60—Arrangements for mounting, supporting or holding spraying apparatus
- B05B15/68—Arrangements for adjusting the position of spray heads
Landscapes
- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Spray Control Apparatus (AREA)
Abstract
The invention discloses the control systems and its workflow of a kind of spray painting of automatic automobile, are related to automation control area, are involved in the problems, such as that existing control system also carries out polishing and secondary painting process.This system includes spray gun, processor and remote monitoring end, the processor is connected by communication module with remote monitoring end, spray gun is connected with processor, the exit of spray gun is provided with pressure sensor, spray gun is connected with mobile device and is equipped with motor in mobile device, and processor is also connected with image collecting module and video capture module respectively.Welding gun, processor, motor, image collecting module, video capture module etc. are used cooperatively by the present invention, processor is by being calculated the running parameter for needing spray gun and motor, it can be to automobile auto spray painting, without carrying out the process such as polish, primary success, spray painting efficiency and success rate are improved, the economic benefit of car manufacturer is improved.
Description
Technical field
The present invention relates to automation control area, the control system of specifically a kind of automatic automobile spray painting.
Background technique
With the fast development of China's economic level and the development of science and technology, more and more families have a private car, and one
Other is very common the case where having multi-section vehicle at family, and automobile has become a kind of daily vehicles of people.Automobile is by moving
Power drive, the vehicle of the non-track carrying with 4 or 4 or more wheels, is mainly used for carrying personnel and cargo, draws carrying
The vehicle of personnel and cargo.
Automobile industry is the important component of China's industry, with the effort of scientific and technical personnel, the automobile production row in China
Sparetime university has realized that automation, spray painting automation are exactly one of more.Spray painting is to show coast of paint on car surface to reach protection
The effect of automobile.
Current auto spray painting is all to be realized by control system, but existing control system using effect is bad, right
It also needs operator to carry out polishing and secondary spray painting in the automobile that spray painting finishes, reduces production efficiency, this is just automobile
Production brings inconvenience.
Summary of the invention
The purpose of the present invention is to provide a kind of control systems of automatic automobile spray painting, to solve in above-mentioned background technique
The problem of proposition.
To achieve the above object, the invention provides the following technical scheme:
A kind of control system of automatic automobile spray painting, including spray gun, processor and remote monitoring end, the processor pass through logical
Letter module is connected with remote monitoring end, and spray gun is connected with processor, and the exit of spray gun is provided with pressure sensor and pressure
Sensor is connected with processor, and spray gun is connected with mobile device and is equipped with motor, motor and processor phase in mobile device
Even, motor is for driving mobile device work so that spray gun can be moved to designated position by mobile device, and processor is also
It is connected respectively with image collecting module and video capture module, image collecting module is used to shoot the picture of automobile, video capture
Module is used to shoot the video of automobile, and processor includes first information receiving module, first information sending module, database and divides
Analyse processing module.
As a further solution of the present invention: motor use threephase asynchronous, technology maturation, good operation stability,
Using effect is good, avoids often repairing.
As a further solution of the present invention: the control system of the automatic automobile spray painting further includes mobile terminal, is moved
Dynamic terminal is connected by communication module with processor, can working condition real-time by mobile terminal enquiry and certain period,
The preset value and motor running parameter that pressure sensor can be modified by mobile terminal, can also pass through mobile terminal to update number
According to library.
As a further solution of the present invention: mobile terminal includes input module, the second information receiving module, the second information
Sending module and display module, input module are used to input the instruction for needing to inquire or change, and the second information sending module will
The instruction is sent to first information receiving module by communication module, which is sent at analysis by first information receiving module
Module is managed, analysis and processing module performs corresponding processing and feedback information is sent to first information sending module, the first letter
It ceases sending module and feedback information is sent to by the second information receiving module by communication module, display module shows feedback information
Show, whole process terminates.
As a further solution of the present invention: the control system of the automatic automobile spray painting further includes alarm module, when
Real time status is compared analysis and processing module with the data of database when noting abnormalities, alarm module work, to remind
Monitoring personnel.
As a further solution of the present invention: alarm module includes alarm lamp, audible alarm and text alarm component, report
Warning lamp lights, and audible alarm sounds the alarm or the sentence of " occurring abnormal ", text alarm component send text alarm signal
It ceases to remote monitoring end, it is abnormal that various ways remind monitoring personnel to occur.
The workflow of the control system of the automatic automobile spray painting, the specific steps are as follows:
Step 1, automobile are sent to spray station, and image collecting module takes pictures to automobile, and video capture module carries out automobile
The photos and videos of shooting is sent to processor, analysis processing mould by real-time recording, image collecting module and video capture module
Root tuber is compared according to the data of database with photos and videos, determine the vehicle of automobile, the shape of spray painting, spray painting area and
Then the position of spray painting obtains the motion profile of motor and the pressure information of lance outlet；
The pressure information of the motion profile of motor and lance outlet is sent respectively to motor and spray gun by step 2, processor,
Motor works to guarantee that the track of spray gun according to expectation is walked according to motion profile, and the pressure at lance outlet is according to processor
Instruction carry out, the real-time pressure at lance outlet is sent to processor by pressure sensor in the spray gun course of work, long-range to supervise
Control end monitors working condition in real time, and when noting abnormalities, processor sends instructions to the components such as spray gun and stops working, remotely
Monitoring client is also equipped with emergent stopping key.
Compared with prior art, the beneficial effects of the present invention are:
Welding gun, processor, motor, image collecting module, video capture module etc. are used cooperatively by the present invention, and processor is by meter
Calculate the running parameter for obtaining needing spray gun and motor, can to automobile auto spray painting, without carrying out the process such as polish, once at
Function improves spray painting efficiency and success rate, improves the economic benefit of car manufacturer.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the control system of automatic automobile spray painting.
Fig. 2 is the structural schematic diagram of mobile terminal in the control system of automatic automobile spray painting.
Fig. 3 is the structural schematic diagram of alarm module in the control system of automatic automobile spray painting.
Wherein: 1- processor, 2- communication module, 3- remote monitoring end, 4- mobile terminal, 5- spray gun, 6- pressure sensor,
7- image collecting module, 8- motor, 9- video capture module, 10- alarm module, 11- first information receiving module, 12- first
Information sending module, 13- database, 14- analysis and processing module, 15- input module, the second information receiving module of 16-, 17-
Two information sending modules, 18- display module, 19- alarm lamp, 20- audible alarm, 21- text alarm component.
Specific embodiment
The technical solution of the patent is explained in further detail With reference to embodiment.
Embodiment 1
A kind of control system of automatic automobile spray painting, including spray gun 5, alarm module 10, processor 1 and remote monitoring end 3, institute
It states processor 1 to be connected by communication module 2 with remote monitoring end 3, spray gun 5 and alarm module 10 are connected with processor 1, spray gun
5 exit is provided with pressure sensor 6 and pressure sensor 6 is connected with processor 1, and spray gun 5 is connected simultaneously with mobile device
And motor 8 is installed in mobile device, motor 8 is connected with processor 1, motor 8 for drive mobile device work so that
Spray gun 5 can be moved to designated position by mobile device, processor 1 also respectively with image collecting module 7 and video capture module 9
It is connected, image collecting module 7 uses high-definition camera, and for shooting the picture of automobile, video capture module 9 is for shooting automobile
Video, processor 1 include first information receiving module 11, first information sending module 12, database 13 and analysis processing mould
Block 14, alarm module 10 include alarm lamp 19, audible alarm 20 and text alarm component 21, and alarm lamp 19 lights, and sound is alert
Report device 20 sounds the alarm or the sentence of " occurring abnormal ", and text alarm component 21 sends text warning information to long-range monitoring
End 3, it is abnormal that various ways remind monitoring personnel to occur.
Motor 8 uses threephase asynchronous, and technology maturation, good operation stability, using effect is good, avoids often tieing up
It repairs.
The workflow of the control system of the automatic automobile spray painting, the specific steps are as follows:
Step 1, automobile are sent to spray station, and image collecting module 7 takes pictures to automobile, video capture module 9 to automobile into
The photos and videos of shooting is sent to processor 1 by row real-time recording, image collecting module 7 and video capture module 9, at analysis
Reason module 14 is compared according to the data of database 13 with photos and videos, determines the vehicle of automobile, the shape of spray painting, spray painting
Area and spray painting position, then obtain motor 8 motion profile and spray gun 5 export pressure information；
The pressure information that the motion profile of motor 8 and spray gun 5 export is sent respectively to motor 8 and spray by step 2, processor 1
Rifle 5, motor 8 work to guarantee that the track of spray gun 5 according to expectation is walked according to motion profile, and the pressure in 5 exit of spray gun is pressed
Instruction according to processor 1 carries out, and the real-time pressure in 5 exit of spray gun is sent to place by pressure sensor 6 in 5 course of work of spray gun
It manages device 1 and analysis and processing module 14 is by real-time pressure and setting pressure comparison, when analysis and processing module 14 finds pressure anomaly,
Alarm lamp 19 lights, and audible alarm 20 sounds the alarm, and text alarm component 21 sends text warning information to long-range monitoring
Show that text warning information, processor 1 send instructions to the components such as spray gun 5 and stop work on end 3 and the screen of remote monitoring end 3
Make, remote monitoring end 3 is also equipped with emergent stopping key, and monitoring personnel can press emergent stopping key and terminate each component work
Make.
Embodiment 2
A kind of control system of automatic automobile spray painting, the present embodiment is further to be limited on the basis of embodiment 1.
The control system of automatic automobile spray painting further includes mobile terminal 4, and mobile terminal 4 passes through communication module 2 and place
It manages device 1 to be connected, real-time and certain period working condition can be inquired by mobile terminal 4, can be modified by mobile terminal 4
8 running parameter of preset value and motor of pressure sensor 6, can also pass through the more new database of mobile terminal 4.
Mobile terminal 4 includes input module 15, the second information receiving module 16, the second information sending module 17 and display mould
Block 18, input module 15 are used to input the instruction for needing to inquire or change, and the second information sending module 17 passes through the instruction
Communication module 2 is sent to first information receiving module 11, which is sent to analysis processing mould by first information receiving module 11
Block 14, analysis and processing module 14 perform corresponding processing and feedback information are sent to first information sending module 12, and first
Feedback information is sent to the second information receiving module 16 by communication module 2 by information sending module 12, and display module 18 will be anti-
Feedforward information is shown on mobile terminal 4, and whole process terminates.
The workflow of the control system of the automatic automobile spray painting, the specific steps are as follows:
Step 1, automobile are sent to spray station, and image collecting module 7 takes pictures to automobile, video capture module 9 to automobile into
The photos and videos of shooting is sent to processor 1 by row real-time recording, image collecting module 7 and video capture module 9, at analysis
Reason module 14 is compared according to the data of database 13 with photos and videos, determines the vehicle of automobile, the shape of spray painting, spray painting
Area and spray painting position, then obtain motor 8 motion profile and spray gun 5 export pressure information；
The pressure information that the motion profile of motor 8 and spray gun 5 export is sent respectively to motor 8 and spray by step 2, processor 1
Rifle 5, motor 8 work to guarantee that the track of spray gun 5 according to expectation is walked according to motion profile, and the pressure in 5 exit of spray gun is pressed
Instruction according to processor 1 carries out, and the real-time pressure in 5 exit of spray gun is sent to place by pressure sensor 6 in 5 course of work of spray gun
It manages device 1 and analysis and processing module 14 is by real-time pressure and setting pressure comparison, when analysis and processing module 14 finds pressure anomaly,
Alarm lamp 19 lights, and audible alarm 20 sounds the alarm, and text alarm component 21 sends text warning information to long-range monitoring
3 and mobile terminal 4 are held, the text warning information is shown on mobile terminal 4, shows text alarm on the screen of remote monitoring end 3
Information, processor 1 send instructions to the components such as spray gun 5 and stop working, and remote monitoring end 3 is also equipped with emergent stopping key, prison
Control personnel can press emergent stopping key and terminate each component work；
Third, operator can input the information that oneself needs to inquire on mobile terminal 4, and the second information sending module 17 should
Information is sent to processor 1, and analysis and processing module 14 extracts the corresponding information from database 13 and the first information is sent
Corresponding information is sent to mobile terminal 4 by module 12, and display module 18 shows corresponding information on mobile terminal 4；Work as operation
Person modify database 13,5 exit of spray gun 8 parameter of pressure or motor when, operator, which inputs, needs the parameter modified, second
The parameter is sent to processor 1 by information sending module 17, which is sent to database 13, spray gun by analysis and processing module 14
5 and motor 8, change can be realized.
The working principle of the invention is: the present invention is by by welding gun 5, processor 1, motor 8, image collecting module 7, video
Shooting module 9 etc. is used cooperatively, the available running parameter for needing spray gun 5 and motor 8 of processor 1, can be automatic to automobile
Spray painting, without carrying out the process such as polish, primary success improves spray painting efficiency and success rate.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (7)
1. a kind of control system of automatic automobile spray painting, which is characterized in that including spray gun (5), processor (1) and long-range monitoring
It holds (3), the processor (1) is connected by communication module (2) with remote monitoring end (3), and spray gun (5) is connected with processor (1),
The exit of spray gun (5) is provided with pressure sensor (6) and pressure sensor (6) is connected with processor (1), spray gun (5) with
Mobile device is connected and is equipped with motor (8) in mobile device, and motor (8) is connected with processor (1), and processor (1) also divides
It is not connected with image collecting module (7) and video capture module (9), processor (1) includes first information receiving module (11),
One information sending module (12), database (13) and analysis and processing module (14).
2. the control system of automatic automobile spray painting according to claim 1, which is characterized in that the motor (8) uses
Threephase asynchronous.
3. the control system of automatic automobile spray painting according to claim 1, which is characterized in that further include mobile terminal
(4), mobile terminal (4) is connected by communication module (2) with processor (1).
4. the control system of automatic automobile spray painting according to claim 3, which is characterized in that the mobile terminal (4)
Including input module (15), the second information receiving module (16), the second information sending module (17) and display module (18).
5. the control system of automatic automobile spray painting according to claim 1 or 3, which is characterized in that further include alarm mould
Block (10).
6. the control system of automatic automobile spray painting according to claim 5, which is characterized in that the alarm module (10)
Including alarm lamp (19), audible alarm (20) and text alarm component (21).
7. a kind of workflow of the control system of the automatic automobile spray painting as described in claim 1-6 is any, feature exist
In, the specific steps are as follows:
Step 1, automobile are sent to spray station, and image collecting module (7) takes pictures to automobile, and video capture module (9) is to vapour
The photos and videos of shooting is sent to processor by vehicle progress real-time recording, image collecting module (7) and video capture module (9)
(1), analysis and processing module (14) is compared according to the data of database (13) with photos and videos, determine automobile vehicle,
The position of the shape of spray painting, the area of spray painting and spray painting, what the motion profile and spray gun (5) for then obtaining motor (8) exported
Pressure information；
The pressure information that the motion profile of motor (8) and spray gun (5) export is sent respectively to electricity by step 2, processor (1)
Machine (8) and spray gun (5), motor (8) work to guarantee that the track of spray gun (5) according to expectation is walked according to motion profile, spray gun
(5) pressure in exit is carried out according to the instruction of processor (1), and pressure sensor (6) is by spray gun in spray gun (5) course of work
(5) real-time pressure in exit is sent to processor (1), and remote monitoring end (3) monitors working condition in real time, is found different
Chang Shi, processor (1) send instructions to spray gun (5) and stop working.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811511793.8A CN109550614A (en) | 2018-12-11 | 2018-12-11 | A kind of control system and its workflow of automatic automobile spray painting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811511793.8A CN109550614A (en) | 2018-12-11 | 2018-12-11 | A kind of control system and its workflow of automatic automobile spray painting |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109550614A true CN109550614A (en) | 2019-04-02 |
Family
ID=65869635
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811511793.8A Pending CN109550614A (en) | 2018-12-11 | 2018-12-11 | A kind of control system and its workflow of automatic automobile spray painting |
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| Country | Link |
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| CN (1) | CN109550614A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111013857A (en) * | 2019-12-11 | 2020-04-17 | 北京东方昊为工业装备有限公司 | Spraying robot control system and control method |
| CN111822172A (en) * | 2020-07-23 | 2020-10-27 | 广船国际有限公司 | Spraying equipment and using method thereof |
| CN112024167A (en) * | 2020-08-07 | 2020-12-04 | 湖南中环机械涂装有限公司 | Automobile spraying process method and intelligent control system thereof |
| CN113522583A (en) * | 2021-06-10 | 2021-10-22 | 深圳远荣智能制造股份有限公司 | Spraying method and device for article, terminal and storage medium |
| CN113649216A (en) * | 2021-08-26 | 2021-11-16 | 北京美阳达科技有限责任公司 | Automatic paint spraying system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111013857A (en) * | 2019-12-11 | 2020-04-17 | 北京东方昊为工业装备有限公司 | Spraying robot control system and control method |
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| CN113522583A (en) * | 2021-06-10 | 2021-10-22 | 深圳远荣智能制造股份有限公司 | Spraying method and device for article, terminal and storage medium |
| CN113522583B (en) * | 2021-06-10 | 2022-03-11 | 深圳远荣智能制造股份有限公司 | Spraying method and device for article, terminal and storage medium |
| CN113649216A (en) * | 2021-08-26 | 2021-11-16 | 北京美阳达科技有限责任公司 | Automatic paint spraying system |
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Application publication date: 20190402 |