CN109550520A - Tert-butyl alcohol dehydration prepares high-purity isobutylene catalyst, preparation method and its dehydration application - Google Patents

Tert-butyl alcohol dehydration prepares high-purity isobutylene catalyst, preparation method and its dehydration application Download PDF

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Publication number
CN109550520A
CN109550520A CN201811313898.2A CN201811313898A CN109550520A CN 109550520 A CN109550520 A CN 109550520A CN 201811313898 A CN201811313898 A CN 201811313898A CN 109550520 A CN109550520 A CN 109550520A
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tert
butyl alcohol
catalyst
dehydration
reactor
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Inventor
吕晓东
王义成
冷东斌
管秀明
何罡
王英杰
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DANDONG MINGZHU SPECIAL TYPE RESIN Co Ltd
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DANDONG MINGZHU SPECIAL TYPE RESIN Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0018Addition of a binding agent or of material, later completely removed among others as result of heat treatment, leaching or washing,(e.g. forming of pores; protective layer, desintegrating by heat)
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • B01J31/08Ion-exchange resins
    • B01J31/10Ion-exchange resins sulfonated
    • B01J35/56
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/22Halogenating
    • B01J37/24Chlorinating
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C1/00Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon
    • C07C1/20Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms
    • C07C1/24Preparation of hydrocarbons from one or more compounds, none of them being a hydrocarbon starting from organic compounds containing only oxygen atoms as heteroatoms by elimination of water
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2531/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • C07C2531/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • C07C2531/06Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing polymers
    • C07C2531/08Ion-exchange resins
    • C07C2531/10Ion-exchange resins sulfonated
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/10Process efficiency

Abstract

Present patent application provides a kind of tert-butyl alcohol dehydrations to prepare high-purity isobutylene catalyst, preparation method and its dehydration application.By styrene and divinylbenzene under pore-foaming agent and dispersing agent effect, aggregated, hole purification, chlorination and sulfonation prepare the catalyst.This catalyst in tert-butyl alcohol dehydration application is completed in fixed bed pre-reactor and catalytic distillation tower, 60~120 DEG C of reaction temperature, 0.5~2.0h of air speed in fixed bed pre-reactor‑1, 0.8~1.5MPa of pressure reaction, reactant enters catalytic distillation tower conversion zone, a feedback fixed bed pre-reactor of setting extraction gas phase at stripping section.The catalyst of the technical program has the advantages that sulfonate radical implant density is big, catalytic activity is high, sulfonate radical is stable and is difficult to fall off, the reaction temperature scope of application is wide, in practice it has proved that the application of this catalyst realizes the technical purpose of the tert-butyl alcohol hydration method production high-purity isobutylene of low energy consumption.

Description

Tert-butyl alcohol dehydration prepares high-purity isobutylene catalyst, preparation method and Qi Tuo Water application
Technical field
Present patent application is related to high molecular material preparation and its applied technical field more particularly to tert-butyl alcohol dehydration preparation is high Polymer catalyst, preparation method and its application of purity isobutylene.
Background technique
Isobutene is a kind of important basic organic chemical industry raw material.It is particularly significant to obtain high-purity isobutylene, is mainly used for Prepare a variety of Organic Chemicals such as butyl rubber, polyisobutene and methacrylate and fine chemicals.Currently, major stone Oily company is all carrying out butyl rubber research, has huge potential demand to isobutene polymer grade, therefore, researchs and develops high-purity Isobutene production technology is an extremely important technical task.The high-purity isobutene technology industrially applied at present mainly has methyl Tertbutyl ether (MTBE) cracking process and tert-butyl alcohol dehydration method.The advantages of MTBE cracking process is product purity height, and device configuration is flexible Property it is big, MTBE or isobutene can be produced according to the market demand, but the disadvantage is that because etherification method side reaction is more, it is different to obtain high-purity Butylene, separation and purification technique is more complex, energy consumption is also big.Tert-butyl alcohol dehydration method is equally the master for obtaining high-purity isobutylene Want technological approaches, have the advantages that process is simple, with low investment, side reaction is few, be easily isolated purification, product quality it is high, but, this skill Art still fail to obtain the major technique of promotion and implementation the reason is that: tert-butyl alcohol dehydration react conversion per pass it is relatively low, in addition lack honest and clean The tert-butyl alcohol raw material of valence.In recent years, rising year by year with tert-butyl alcohol yield has using Excess t-butanol dehydration preparing isobutene Industry meaning.
Patent document CN104478644A discloses a kind of tert-butyl alcohol and prepares isobutene method, and scheme is by tert-butyl alcohol water Solution and deionized water are passed through catalytic distillation tower, make tertiary butanol and water azeotropic mixture, de- during the tert-butyl alcohol passes through catalyst layer Water generates isobutene, and the unreacted tert-butyl alcohol is absorbed by deionized water, reaches catalyst layer and continues dehydration generation isobutene.But The reaction condition of this scheme is to promote the tert-butyl alcohol and water azeotropic, since the latent heat of vaporization of the tert-butyl alcohol and water is all very big, so energy consumption It is very high;In addition, catalyst activity becomes by force with the raising of operating ambient temperature, water and tert-butyl alcohol conversion zone temperature are super in this programme 120 DEG C are crossed, but existing catalyst is difficult for long-term stable operation under the conditions of the temperature;Furthermore water is deposited always in reaction system And export not in time, can inhibit reaction progress, cause tert-butyl alcohol conversion ratio relatively low.
Summary of the invention
The goal of the invention of present patent application is that raising tert-butyl alcohol conversion ratio, catalyst reaction Applicable temperature range are wider, There is provided it is a kind of for obtain high-purity isobutylene tert-butyl alcohol dehydration prepare high-purity isobutylene catalyst, preparation method and its Dehydration application, the catalyst that present patent application provides are anti-in the temperature that tert-butyl alcohol hydration method is dehydrated application production high-purity isobutylene It answers condition wider, all there is high and stable reactivity in 90 DEG C or less and 90-120 DEG C of reaction temperature.
The tert-butyl alcohol dehydration that present patent application provides prepares high-purity isobutylene catalyst technology scheme, major technique Content is: a kind of tert-butyl alcohol dehydration prepares high-purity isobutylene catalyst, by styrene and divinylbenzene in pore-foaming agent and Under dispersing agent effect, aggregated, hole purification, chlorination and sulfonation are prepared:
1. polymerize
In stainless steel stirred tank with condensing unit, the suspension of styrene, divinylbenzene and pore-foaming agent and dispersing agent composition Copolymerization system is warming up to 60-70 DEG C after aqueous phase dissolved, oily phase is added, and stirring is warming up to 80 DEG C -90 DEG C, speed of agitator 60- 120r/min reacts 8-10 hours, copolymer Archon is produced, wherein in parts by weight, the component of aqueous mixture includes: alum 20-40 parts, 20-30 parts of polyvinyl alcohol and 2500-3000 parts of water, the component of oil mixture include: 500-600 parts of styrene, 400-600 parts of divinylbenzene, 20-50 parts of C5-C7 alkane and 10-30 parts of benzoyl peroxide;Water phase and oil phase weight part ratio For (2540-3070): (930-1280);
2. the hole purifies
Deionized water decompression is boiled, and is repeatedly washed, is dried afterwards;
3. chlorination
Archon is placed in enamel stirred tank after the purification of hole, and chlorine, pressure 1.0-1.2MPa are passed through in kettle, is rolled and is reacted in stirring 2-4 hours;
4. sulfonation
Archon is handled through oleum sulfonation after chlorination, then under conditions of stirring and temperature are lower than 40 DEG C, deionized water is added dropwise With into releasing again, repeatedly until liquid shows neutral.
The present patent application also provide a kind of systems realized the tert-butyl alcohol dehydration and prepare high-purity isobutylene catalyst Preparation Method.
High-purity isobutylene catalyst is prepared using above-mentioned tert-butyl alcohol dehydration the present patent application also provide a kind of Tert-butyl alcohol dehydration application, dehydration application apparatus include the fixed bed pre-reactor and catalytic distillation tower of expects pipe connection, fixed bed The filling tert-butyl alcohol dehydration prepares high-purity isobutylene catalyst in pre-reactor and in catalytic distillation tower conversion zone, contains The tert-butyl alcohol of water is pumped into pre-reactor by head tank and raw material pump and top feed pipeline, the condition in fixed bed pre-reactor It is: 60~120 DEG C of temperature, 0.5~2.0h of Feed space velocities-1, pressure be 0.8~1.5MPa, reactants and products are liquid phase;It produces Object enters catalytic distillation tower conversion zone top by bottom material discharge nozzle, and a side line of setting extraction gas phase, is connected to pre- at stripping section On the top feed pipeline of reactor, the tower top pressure for controlling catalytic distillation tower is 0.3~0.5MPa, tower top temperature 40~60 DEG C, the extracted amount of the side line is the 0.05~0.3 of fresh feed amount.
Above-mentioned technical proposal preferably one of, fixed bed pre-reactor be dehydrated tert-butyl alcohol raw material water content be 10%-50%.
The best techniques of above-mentioned technical proposal are: the water content that fixed bed pre-reactor is dehydrated tert-butyl alcohol raw material is 10%- 40%。
The tert-butyl alcohol dehydration that present patent application provides prepares high-purity isobutylene catalyst, preparation method and its dehydration Application technology scheme, catalyst have that sulfonate radical implant density is big, catalytic activity is high, sulfonate radical is stable and is difficult to fall off, instead It answers temperature applicable range wide, all there is high and stable reactivity in 90 DEG C or less and 90-120 DEG C of reaction temperature, especially It is to select C5-C7 alkane as pore-foaming agent, and molecule is greater than tert-butyl alcohol molecule, and obtained macropore polymerization Archon can be effective Capture tert-butyl alcohol molecule, and be unlikely to allow that duct is excessive, diffusion is too fast and influences reaction speed, reaction generate isobutene and Hydrone is smaller, is easy to spread out from duct, improves the conversion ratio of the tert-butyl alcohol, go on smoothly conducive to dehydration;Using Catalyst simplifies the technique for applying method that tert-butyl alcohol dehydration prepares high-purity isobutylene, simple and easy, and tert-butyl alcohol conversion ratio Height reaches 99.5% or more, and the purity is high of tower top isobutene is greater than 99%, and the tert-butyl alcohol hydration method production for realizing low energy consumption is high The technical purpose of purity isobutylene.
Specific embodiment
It will illustrate the technical solution of present patent application, but the protection of present patent application by the expansion of following embodiment below Range is not limited to given embodiment.
Embodiment 1
1. polymerize
In stainless steel stirred tank with reflux condensate device, water phase, by weight (the same below), the group subpackage of water phase is added Include: 20 parts of alum, 30 parts of polyvinyl alcohol and 2500 parts of water, heating stirring is to being completely dissolved;60 DEG C are warming up to, oily phase is added, In stirring, speed of agitator 110r/min, temperature are 80 DEG C of polymerization reactions 8 hours, the oil mutually include: 500 parts of styrene, 400 parts of divinylbenzene, 50 parts of pentane, 30 parts of benzoyl peroxide;
2. the hole purifies
Polymerizate is filtered, obtained polymer Archon is placed in 70 DEG C of deionized waters, is depressurized under the pressure of -0.090MPa It boils 10 hours, then is washed with deionized 3 times, room temperature is dried;
3. chlorination
In enamel stirred tank, Archon after adding hole purification is passed through chlorine in kettle, and pressure control is 1.0MPa, rolls stirred tank Reaction 4 hours;
4. sulfonation
The dry Archon after addition chlorination in another enamel stirred tank, control temperature in the kettle are lower than 65 DEG C, are added and send out in stirring Cigarette sulfuric acid is warming up to thereafter 80 DEG C, reaction 2 hours to not having the Archon just, then is warming up to 100 DEG C, reaction 2 hours, most After be warming up to 120 DEG C, reaction 4 hours, it is cooling, then in stirring, temperature lower than 40 DEG C in, deionized water, same is added dropwise into kettle When release, repeatedly, until liquid shows neutral, obtain catalyst C1.
Embodiment 2
1. polymerize
In stainless steel stirred tank with reflux condensate device, water phase is added, the component of water phase includes: 30 parts of alum, polyethylene 30 parts of alcohol and 2700 parts of water, heating stirring is to being completely dissolved;70 DEG C are warming up to, adds oily phase, in stirring, speed of agitator is 110r/min, temperature be 85 DEG C polymerization reaction 8 hours, the oil mutually include: 600 parts of styrene, 600 parts of divinylbenzene, 50 parts of n-hexane, 10 parts of benzoyl peroxide;
2. the hole purifies
Polymerizate is filtered, obtained polymer Archon is placed in 70 DEG C of deionized waters, is depressurized under the pressure of -0.095MPa It boils 8 hours, then is washed with deionized 3 times, room temperature is dried;
3. chlorination
In enamel stirred tank, Archon after adding hole purification is passed through chlorine in kettle, and pressure control is 1.2MPa, rolls stirred tank Reaction 4 hours;
4. sulfonation
The dry Archon after addition chlorination in another enamel stirred tank, control temperature in the kettle are lower than 65 DEG C, are added and send out in stirring Cigarette sulfuric acid is warming up to thereafter 80 DEG C, reaction 3 hours to not having the Archon just, then is warming up to 100 DEG C, reaction 2 hours, most After be warming up to 120 DEG C, reaction 2 hours, it is cooling, then in stirring, temperature lower than 40 DEG C in, deionized water, same is added dropwise into kettle When release, repeatedly, until liquid shows neutral, obtain catalyst C2.
Embodiment 3
1. polymerize
In stainless steel stirred tank with reflux condensate device, water phase is added, the component of water phase includes: 25 parts of alum, polyethylene 25 parts of alcohol and 3000 parts of water, heating stirring is to being completely dissolved;65 DEG C are warming up to, adds oily phase, in stirring, speed of agitator is 90r/min, temperature be 85 DEG C polymerization reaction 8 hours, the oil mutually includes: 550 parts of styrene, 500 parts of divinylbenzene, just 30 parts of heptane, 20 parts of benzoyl peroxide;
2. the hole purifies
Polymerizate is filtered, obtained polymer Archon is placed in 80 DEG C of deionized waters, is depressurized under the pressure of -0.090MPa It boils 8 hours, then is washed with deionized 3 times, room temperature is dried;
3. chlorination
In enamel stirred tank, Archon after adding hole purification is passed through chlorine in kettle, and pressure control is 1.1MPa, rolls stirred tank Reaction 3 hours;
4. sulfonation
The dry Archon after addition chlorination in another enamel stirred tank, control temperature in the kettle are lower than 65 DEG C, are added and send out in stirring Cigarette sulfuric acid is warming up to thereafter 80 DEG C, reaction 2 hours to not having the Archon just, then is warming up to 100 DEG C, reaction 2 hours, most After be warming up to 120 DEG C, reaction 2 hours, it is cooling, then in stirring, temperature lower than 40 DEG C in, deionized water, same is added dropwise into kettle When release, repeatedly, until liquid shows neutral, obtain catalyst C3.
Embodiment 4
1. polymerize
In stainless steel stirred tank with reflux condensate device, water phase is added, the component of water phase includes: 30 parts of alum, polyethylene 20 parts of alcohol and 2800 parts of water, heating stirring is to being completely dissolved;60 DEG C are warming up to, adds oily phase, in stirring, speed of agitator is 120r/min, temperature be 90 DEG C polymerization reaction 10 hours, the oil mutually include: 500 parts of styrene, 400 parts of divinylbenzene, 20 parts of isoheptane, 10 parts of benzoyl peroxide;
2. the hole purifies
Polymerizate is filtered, obtained polymer Archon is placed in 70 DEG C of deionized waters, is depressurized under the pressure of -0.090MPa It boils 8 hours, then is washed with deionized 3 times, room temperature is dried;
3. chlorination
In enamel stirred tank, Archon after adding hole purification is passed through chlorine in kettle, and pressure control is 1.0MPa, rolls stirred tank Reaction 3 hours;
4. sulfonation
The dry Archon after addition chlorination in another enamel stirred tank, control temperature in the kettle are lower than 65 DEG C, are added and send out in stirring Cigarette sulfuric acid is warming up to thereafter 80 DEG C, reaction 3 hours to not having the Archon just, then is warming up to 100 DEG C, reaction 3 hours, most After be warming up to 120 DEG C, reaction 4 hours, it is cooling, then in stirring, temperature lower than 40 DEG C in, deionized water, same is added dropwise into kettle When release, repeatedly, until liquid shows neutral, obtain catalyst C4.
The above various embodiments catalyst prepares the dehydration application of high-purity isobutylene in tert-butyl alcohol dehydration, will be contained by raw material pump The water tert-butyl alcohol is sent into the fixed bed pre-reactor equipped with filling the above various embodiments catalyst by head tank, then through catalytic distillation tower Dehydration, and a side line of gas phase is extracted in setting out at the stripping section of catalytic distillation tower, is connected to the top feed of pre-reactor On pipeline, overhead line obtains high-purity isobutylene through condenser, catalyst charge in the fixed bed pre-reactor in evaluation Catalyst charge for 40ml, catalytic distillation tower is 100ml, and wherein the dehydration tert-butyl alcohol raw material of embodiment a, b, c, d contains Water is respectively as follows: 10%, 25%, 30%, 40%, and respectively corresponds the catalyst using above 4 embodiments, and evaluation assessment value is shown in Following table:
The total conversion of the tert-butyl alcohol in table is greater than 99.5%, and tower top isobutene purity is greater than 99%.For water content be greater than 40%, Dehydration tert-butyl alcohol raw material no more than 50% also has same technical effect.

Claims (5)

1. a kind of tert-butyl alcohol dehydration prepares high-purity isobutylene catalyst, which is characterized in that by styrene and divinylbenzene Under pore-foaming agent and dispersing agent effect, aggregated, hole purification, chlorination and sulfonation are prepared:
1. polymerize
In stainless steel stirred tank with condensing unit, the suspension of styrene, divinylbenzene and pore-foaming agent and dispersing agent composition Copolymerization system is warming up to 60-70 DEG C after aqueous phase dissolved, oily phase is added, and stirring is warming up to 80 DEG C -90 DEG C, speed of agitator 60- 120r/min reacts 8-10 hours, copolymer Archon is produced, wherein in parts by weight, the component of aqueous mixture includes: alum 20-40 parts, 20-30 parts of polyvinyl alcohol and 2500-3000 parts of water, the component of oil mixture include: 500-600 parts of styrene, 400-600 parts of divinylbenzene, 20-50 parts of C5-C7 alkane and 10-30 parts of benzoyl peroxide;Water phase and oil phase weight part ratio For (2540-3070): (930-1280);
2. the hole purifies
Deionized water decompression is boiled, and is repeatedly washed, is dried afterwards;
3. chlorination
Archon is placed in enamel stirred tank after the purification of hole, and chlorine, pressure 1.0-1.2MPa are passed through in kettle, is rolled and is reacted in stirring 2-4 hours;
4. sulfonation
Archon is handled through oleum sulfonation after chlorination, then under conditions of stirring and temperature are lower than 40 DEG C, deionized water is added dropwise With into releasing again, repeatedly until liquid shows neutral.
2. the preparation method that a kind of tert-butyl alcohol dehydration described in claim 1 prepares high-purity isobutylene catalyst.
3. a kind of tert-butyl alcohol dehydration described in claim 1 prepares the tert-butyl alcohol dehydration application of high-purity isobutylene catalyst, It is characterized in that, it is dehydrated the fixed bed pre-reactor (3) and catalytic distillation tower (4) that applied system equipment includes expects pipe connection, The filling tert-butyl alcohol dehydration prepares high-purity isobutyl in fixed bed pre-reactor (3) and in catalytic distillation tower (4) conversion zone Alkene catalyst, the aqueous tert-butyl alcohol are pumped into pre-reactor (3) by head tank (1) and raw material pump (2) and top feed pipeline, Gu Condition in fixed bed pre-reactor (3) is: 60~120 DEG C of temperature, 0.5~2.0h of Feed space velocities-1, pressure be 0.8~1.5MPa, Reactants and products are liquid phase;Fixed bed pre-reactor (3) product enters catalytic distillation tower (4) conversion zone by bottom discharge pipe Top, a side line (6) for setting extraction gas phase, is connected on the top feed pipeline of pre-reactor (3), control is urged at stripping section The tower top pressure for changing destilling tower (4) is 0.3~0.5MPa, 40~60 DEG C of tower top temperature, the extracted amount of the side line be it is fresh into The 0.05~0.3 of doses.
4. dehydration application according to claim 3, which is characterized in that fixed bed pre-reactor (4) is dehydrated tert-butyl alcohol raw material Water content be 10%-50%.
5. dehydration application according to claim 4, which is characterized in that fixed bed pre-reactor dehydration tert-butyl alcohol raw material contains Water is 10%-40%.
CN201811313898.2A 2018-11-06 2018-11-06 Tert-butyl alcohol dehydration prepares high-purity isobutylene catalyst, preparation method and its dehydration application Withdrawn CN109550520A (en)

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CN112705266A (en) * 2021-01-26 2021-04-27 丹东明珠特种树脂有限公司 Catalyst for preparing methyl methacrylate, preparation method and esterification preparation process thereof

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Application publication date: 20190402