CN109545481B - Intelligent control filling pump suitable for coal mine high-voltage cable sealing operation - Google Patents
Intelligent control filling pump suitable for coal mine high-voltage cable sealing operation Download PDFInfo
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- CN109545481B CN109545481B CN201811166523.8A CN201811166523A CN109545481B CN 109545481 B CN109545481 B CN 109545481B CN 201811166523 A CN201811166523 A CN 201811166523A CN 109545481 B CN109545481 B CN 109545481B
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- filling
- epoxy resin
- filling pump
- gas
- voltage cable
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/32—Filling or coating with impervious material
- H01B13/322—Filling or coating with impervious material the material being a liquid, jelly-like or viscous substance
- H01B13/323—Filling or coating with impervious material the material being a liquid, jelly-like or viscous substance using a filling or coating head
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/32—Filling or coating with impervious material
- H01B13/322—Filling or coating with impervious material the material being a liquid, jelly-like or viscous substance
- H01B13/323—Filling or coating with impervious material the material being a liquid, jelly-like or viscous substance using a filling or coating head
- H01B13/326—Material preparing or feeding devices
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention relates to an intelligent control filling pump suitable for coal mine high-voltage cable sealing operation, a hand-held rod integrally adopts a U-shaped cylindrical structure, and the right angle position of the upper end of the hand-held rod is chamfered, thereby facilitating transportation and use, reducing the right angle structure, increasing the safety, facilitating the manufacture and prolonging the service life, the flowmeter and the residual sensor are electrically connected with the chip, so that the adding amount of the epoxy resin and the residual amount of the epoxy resin in the epoxy resin bin can be conveniently observed, and the electromagnetic valve is electrically connected with the leakage sensor and the chip to control the addition and the closing of the epoxy resin in time, thereby being beneficial to controlling the filling amount of the epoxy resin to the high-voltage cable, improving the filling efficiency, reducing the waste of the epoxy resin, and the display screen is explosion-proof from safe display screen, long service life, job stabilization, conveniently observe data, have higher practical application and worth.
Description
Technical Field
The invention relates to an intelligently controlled filling pump suitable for coal mine high-voltage cable sealing operation, and belongs to the technical field of automatic control.
Background
Coal mine high-voltage cables are frequently used in coal mines, however, the sealing work efficiency of the coal mine high-voltage cables in the manufacturing process is low, the filling speed of epoxy resin is low, the filling amount is difficult to control, the sealing effect is poor, the phenomenon of bubbles in the cables often occurs, the epoxy resin is seriously wasted, and the purposes of production requirements and resource saving and use are not met.
Disclosure of Invention
The invention aims to provide an intelligent control filling pump suitable for coal mine high-voltage cable sealing operation, and aims to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
an intelligent control filling pump suitable for coal mine high-voltage cable sealing operation comprises a filling pump shell, wherein a gas bin is arranged at the upper end inside the filling pump shell, a gas channel is arranged on the left side of the gas bin, a gas nozzle is arranged on the right side of the gas channel, a gas pressure sensor is arranged at the lower end of the gas channel, a gas filling port is arranged on the left side of the gas channel, a bin body through port is arranged at the lower end of the gas bin, a flowmeter is arranged on the left side of the bin body through port, an epoxy resin bin is arranged at the lower end inside the filling pump shell, a surplus sensor is arranged in the middle of the epoxy resin bin, an epoxy resin outlet is arranged at the lower end of the epoxy resin bin, a solenoid valve is arranged inside the epoxy resin outlet, a filling device is connected to the left, a fastening ring is arranged at the right end of the third connecting pipe, a connecting table is connected to the right side of the fastening ring, a filling gun cavity is arranged at the right side of the connecting table, a filling switch is arranged at the upper end of the filling gun cavity, a filling pipe connecting ring is arranged at the right side of the filling gun cavity, a filling pipe is arranged at the right side of the filling pipe connecting ring, a first connecting pipe is connected to the right side of the lower end of the epoxy resin outlet, a leakage sensor is connected to the right end of the first connecting pipe, a second connecting pipe is connected to the right end of the leakage sensor, a supporting leg is arranged at the lower end of the filling pump shell, a pressure gauge is arranged at the right side of the upper portion of the filling pump shell, a round table is arranged at the lower end of the pressure gauge, the round table is connected with a hand lifting rod, the filling pump is characterized in that a display screen is arranged on the right side of the middle of the casing of the filling pump, an operation table is connected to the lower side of the display screen, a chip is arranged at the upper end inside the operation table, a battery is arranged at the lower end of the chip, and an operation button is arranged in the middle of the operation table.
Furthermore, the quantity of supporting leg is three, and the supporting leg is regular triangle-shaped and distributes, and the material is few, and material saving lightens the filling pump quality, and sound construction, and the security is high.
Further, the whole cylinder structure that is "U" of portable pole, and the upper end right angle department of portable pole carries out the chamfer and handles, convenient transportation and use, and reduces the right angle structure, increases the security, and convenient the manufacturing increases life.
Furthermore, the gas channel is of a rectangular channel structure, the gas channel is connected with the gas nozzle through welding, high-pressure gas can be conveniently introduced, and the welding connection mode improves the connection firmness of the gas channel and the gas nozzle.
Furthermore, the display screen is an explosion-proof self-safety display screen, so that the service life is long, the work is stable, and data can be observed conveniently.
Furthermore, the air pressure sensor is electrically connected with the chip, so that data of the air pressure sensor can be conveniently transmitted to the chip in real time and analyzed and fed back.
Furthermore, the lower end face of the gas bin is of a conical structure, so that the epoxy resin can conveniently flow downwards, and the inflow speed of the epoxy resin is increased.
Furthermore, the flowmeter and the residual sensor are electrically connected with the chip, so that the adding amount of the epoxy resin and the residual amount of the epoxy resin in the epoxy resin bin can be conveniently observed.
Furthermore, the electromagnetic valve is electrically connected with the leakage sensor and the chip, so that the epoxy resin is timely controlled to be added and closed, the control of the filling amount of the epoxy resin to the high-voltage cable is facilitated, the filling efficiency is improved, and the waste of the epoxy resin is reduced.
Furthermore, the operating button is of a circular structure, and is simple to manufacture and convenient to operate.
The invention has the beneficial effects that: the utility model provides an intelligent control's filling pump suitable for colliery high tension cable sealing operation, 1, because the whole cylinder structure that is "U" of portable pole, and the upper end right angle department of portable pole carries out the chamfer and handles, convenient transportation and use, and reduce the right angle structure, increase the security, convenient manufacturing, increase life, 2, because flowmeter and surplus sensor all with chip electric connection, conveniently observe epoxy's addition and epoxy's surplus in the epoxy storehouse, 3, because solenoid valve and weeping sensor and chip electric connection, timely control epoxy's addition and closure, be favorable to controlling the filling amount of epoxy to the high tension cable, improve filling efficiency, reduce epoxy's waste, higher practical application is worth.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
Fig. 1 is a structural diagram of an intelligently controlled filling pump suitable for coal mine high-voltage cable sealing operation.
Fig. 2 is a partial top view of an intelligently controlled charge pump suitable for coal mine high voltage cable sealing operations in accordance with the present invention.
Fig. 3 is a front view of a filling device of the intelligent control filling pump suitable for coal mine high-voltage cable sealing operation.
Fig. 4 is a partial enlarged view of an intelligently controlled charge pump suitable for coal mine high voltage cable sealing operations in accordance with the present invention.
Fig. 5 is an enlarged partial front view of an intelligently controlled priming pump suitable for coal mine high voltage cable sealing operations in accordance with the present invention.
Reference numbers in the figures: 1. filling the pump shell; 2. supporting legs; 3. a hand-held lever; 4. a circular truncated cone; 5. a rubber ring; 6. a gas filling port; 7. a gas channel; 8. an air pressure sensor; 9. a gas nozzle; 10. an epoxy resin filling port; 11. an upper cover; 12. a gas bin; 13. a pressure gauge; 14. an epoxy resin bin; 15. a flow meter; 16. a bin body through opening; 17. a display screen; 18. a margin sensor; 19. an epoxy resin outlet; 20. an electromagnetic valve; 21. a filling device; 22. a first connecting pipe; 23. a leakage sensor; 24. a second connecting pipe; 25. a fastening ring; 26. a connecting table; 27. a filling gun cavity; 28. a filling switch; 29. a connecting ring of the filling pipe; 30. a filling pipe; 31. an operation table; 32. an operation button; 33. a third connecting pipe; 34. a chip; 35. a battery.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
As shown in fig. 1-2-3-4-5, an intelligently controlled filling pump suitable for coal mine high-voltage cable sealing operation comprises a filling pump casing 1, a gas cabin 12 is arranged at the upper end inside the filling pump casing 1, a gas channel 7 is arranged at the left side of the gas cabin 12, a gas nozzle 9 is arranged at the right side of the gas channel 7, a gas pressure sensor 8 is arranged at the lower end of the gas channel 7, a gas filling port 6 is arranged at the left side of the gas channel 7, a cabin body through port 16 is arranged at the lower end of the gas cabin 12, a flowmeter 15 is arranged at the left side of the cabin body through port 16, an epoxy resin cabin 14 is arranged at the lower end inside the filling pump casing 1, a residual sensor 18 is arranged in the middle of the epoxy resin cabin 14, an epoxy resin outlet 19 is arranged at the lower end of the epoxy resin cabin, the left side of the lower end of the epoxy resin outlet 19 is connected with a filling device 21, the left side of the filling device 21 is provided with a third connecting pipe 33, the right end of the third connecting pipe 33 is provided with a fastening ring 25, the right side of the fastening ring 25 is connected with a connecting table 26, the right side of the connecting table 26 is provided with a filling gun cavity 27, the upper end of the filling gun cavity 27 is provided with a filling switch 28, the right side of the filling gun cavity 27 is provided with a filling pipe connecting ring 29, the right side of the filling pipe connecting ring 29 is provided with a filling pipe 30, the right side of the lower end of the epoxy resin outlet 19 is connected with a first connecting pipe 22, the right end of the first connecting pipe 22 is connected with a leakage sensor 23, the right end of the leakage sensor 23 is connected with a second connecting pipe 24, the lower end of the filling pump shell 1 is provided, the portable rod 4 is connected with a portable rod 3, a rubber ring 5 is arranged in the middle of the portable rod 3, an epoxy resin filling port 10 is arranged at the top of a filling pump shell 1, an upper cover 11 is arranged at the upper part of the epoxy resin filling port 10, a display screen 17 is arranged on the right side of the middle of the filling pump shell 1, an operation table 31 is connected to the lower side of the display screen 17, a chip 34 is arranged at the upper end inside the operation table 31, a battery 35 is arranged at the lower end of the chip 34, an operation button 32 is arranged in the middle of the operation table 31, the number of the support legs 2 is three, the support legs 2 are distributed in a regular triangle shape, the material consumption is small, the material is saved, the filling pump quality is lightened, the structure is firm, the safety is high, the portable rod 3 is integrally of a U-shaped cylindrical structure, and the right angle position at the upper end of the portable, the safety is improved, the manufacturing is convenient, the service life is prolonged, the gas channel 7 is of a rectangular channel structure, the gas channel 7 is connected with the gas nozzle 9 through welding, high-pressure gas can be conveniently introduced, the connection firmness of the gas channel 7 and the gas nozzle 9 is improved through a welded connection mode, the display screen 17 is an explosion-proof self-safety display screen, the service life is long, the work is stable, data can be conveniently observed, the gas pressure sensor 8 is electrically connected with the chip 34, the data of the gas pressure sensor 8 can be conveniently transmitted to the chip 34 in real time and analyzed and fed back, the lower end face of the gas bin 12 is of a conical structure, the epoxy resin can conveniently flow downwards, the inflow speed of the epoxy resin is increased, the flow meter 15 and the residual sensor 18 are both electrically connected with the chip 34, the adding amount of the epoxy resin and the residual amount of the epoxy resin in the epoxy resin bin 14 can be, the electromagnetic valve 20 is electrically connected with the leakage sensor 23 and the chip 34, the addition and the closing of the epoxy resin are controlled in time, the control of the filling amount of the epoxy resin to the high-voltage cable is facilitated, the filling efficiency is improved, the waste of the epoxy resin is reduced, and the operating button 32 is of a circular structure, so that the manufacturing is simple and the operation is convenient.
The invention has the following use procedures and effects: firstly, a gas filling port 6 is connected with a gas pressurizing pump, an upper cover 11 is opened, epoxy resin is put into a gas cabin 12, the epoxy resin flows into an epoxy resin cabin 14 through a cabin body through hole 16, the inflow amount of the epoxy resin is recorded through a flowmeter 15, the upper cover 11 is closed, a filling pipe 30 and a second connecting pipe 24 are respectively connected with a filling port and a leakage port of a high-voltage cable, the epoxy resin in the epoxy resin cabin 14 is pressurized through the gas pressurizing pump, the epoxy resin is filled at high pressure through a filling device 21, an electromagnetic valve 20 is controlled through a leakage sensor 23 and is closed, the epoxy resin is prevented from being continuously filled in time, waste is reduced, and the gas filling device has high practical application value.
The above embodiments are preferred embodiments of the present invention, and those skilled in the art can make variations and modifications to the above embodiments, therefore, the present invention is not limited to the above embodiments, and any obvious improvements, substitutions or modifications made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (8)
1. The utility model provides an intelligent automatic control's filling pump suitable for sealed operation of colliery high tension cable, includes filling pump shell (1), its characterized in that: the filling pump is characterized in that a gas bin (12) is arranged at the upper end inside a casing (1) of the filling pump, the lower end face of the gas bin (12) is of a conical structure, a gas channel (7) is arranged on the left side of the gas bin (12), the gas channel (7) is of a rectangular channel structure, the gas channel (7) is connected with a gas nozzle (9) in a welding manner, the gas nozzle (9) is arranged on the right side of the gas channel (7), a gas pressure sensor (8) is arranged at the lower end of the gas channel (7), a gas filling port (6) is arranged on the left side of the gas channel (7), a bin body through hole (16) is arranged at the lower end of the gas bin (12), a flow meter (15) is arranged on the left side of the bin body through hole (16), an epoxy resin bin (14) is arranged at the lower end inside the, an epoxy resin outlet (19) is formed in the lower end of the epoxy resin bin (14), an electromagnetic valve (20) is arranged in the epoxy resin outlet (19), a filling device (21) is connected to the left side of the lower end of the epoxy resin outlet (19), a third connecting pipe (33) is arranged on the left side of the filling device (21), a fastening ring (25) is arranged at the right end of the third connecting pipe (33), a connecting table (26) is connected to the right side of the fastening ring (25), a filling gun cavity (27) is arranged on the right side of the connecting table (26), a filling switch (28) is arranged at the upper end of the filling gun cavity (27), a filling pipe connecting ring (29) is arranged on the right side of the filling gun cavity (27), a filling pipe (30) is arranged on the right side of the filling pipe connecting ring (29), and a first connecting pipe (22, the right end of the first connecting pipe (22) is connected with a leakage sensor (23), the right end of the leakage sensor (23) is connected with a second connecting pipe (24), the lower end of the filling pump shell (1) is provided with a supporting leg (2), the right side of the upper portion of the filling pump shell (1) is provided with a pressure gauge (13), the lower end of the pressure gauge (13) is provided with a round table (4), the round table (4) is connected with a hand lever (3), the middle portion of the hand lever (3) is provided with a rubber ring (5), the top of the filling pump shell (1) is provided with an epoxy resin filling port (10), the upper portion of the epoxy resin filling port (10) is provided with an upper cover (11), the right side of the middle portion of the filling pump shell (1) is provided with a display screen (17), the lower side of the display screen (17) is connected with an operating platform (31, the lower end of the chip (34) is provided with a battery (35), and the middle part of the operating platform (31) is provided with an operating button (32).
2. The intelligent automatic control filling pump suitable for coal mine high-voltage cable sealing operation according to claim 1, characterized in that: the number of the supporting legs (2) is three, and the supporting legs (2) are distributed in a regular triangle shape.
3. The intelligent automatic control filling pump suitable for coal mine high-voltage cable sealing operation according to claim 1, characterized in that: the whole portable rod (3) is of a U-shaped cylinder structure, and chamfering processing is carried out at the right angle of the upper end of the portable rod (3).
4. The intelligent automatic control filling pump suitable for coal mine high-voltage cable sealing operation according to claim 1, characterized in that: the display screen (17) is an explosion-proof self-safety display screen.
5. The intelligent automatic control filling pump suitable for coal mine high-voltage cable sealing operation according to claim 1, characterized in that: the air pressure sensor (8) is electrically connected with the chip (34).
6. The intelligent automatic control filling pump suitable for coal mine high-voltage cable sealing operation according to claim 1, characterized in that: the flowmeter (15) and the residual sensor (18) are both electrically connected with the chip (34).
7. The intelligent automatic control filling pump suitable for coal mine high-voltage cable sealing operation according to claim 1, characterized in that: the electromagnetic valve (20) is electrically connected with the leakage sensor (23) and the chip (34).
8. The intelligent automatic control filling pump suitable for coal mine high-voltage cable sealing operation according to claim 1, characterized in that: the operating button (32) is of a circular structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811166523.8A CN109545481B (en) | 2018-10-08 | 2018-10-08 | Intelligent control filling pump suitable for coal mine high-voltage cable sealing operation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811166523.8A CN109545481B (en) | 2018-10-08 | 2018-10-08 | Intelligent control filling pump suitable for coal mine high-voltage cable sealing operation |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109545481A CN109545481A (en) | 2019-03-29 |
| CN109545481B true CN109545481B (en) | 2020-04-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811166523.8A Active CN109545481B (en) | 2018-10-08 | 2018-10-08 | Intelligent control filling pump suitable for coal mine high-voltage cable sealing operation |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2014108414A (en) * | 2012-12-04 | 2014-06-12 | Nidec Machinery Corp | Solution discharge device and solution discharge method |
| CN106733521A (en) * | 2015-11-20 | 2017-05-31 | 重庆汉驰家具设计有限公司 | A kind of application method of plank framework glue-spraying device |
| CN206454814U (en) * | 2017-01-19 | 2017-09-01 | 宋华君 | Pressure sending type flush coater |
| CN108405221A (en) * | 2018-03-29 | 2018-08-17 | 砺剑防务技术集团有限公司 | Painting spraying device |
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